Preparation device of activated carbon material with special pore structure
By combining the design of screen mesh, fan and electric heating wire, the problems of poor screening effect and materials in the activated carbon preparation device are solved, efficient screening and drying are achieved, and the quality of activated carbon is improved.
Patent Information
- Application Number
- CN202422126932.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing activated carbon preparation device has poor screening effect and cannot effectively dry materials, affecting the quality of activated carbon.
采用第一筛网、第二筛网、斜块、转动电机、半齿轮和齿框的配合,通过风机和电热丝的协同作用,实现物料的高效筛分和干燥。
Improve the screening effect, ensure uniform dispersion of materials, avoid accumulation, and effectively dry materials and improve the quality of activated carbon.
Smart Images
Figure CN223082951U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon preparation, in particular to an activated carbon material preparation device with a special pore structure. Background Art
[0002] Activated carbon is a specially treated carbon. The organic raw material is heated in an air-tight condition to reduce the non-carbon components, and then reacts with the gas to produce a well-pore structure. The preparation of activated carbon requires the use of an activated carbon material preparation device, which in turn includes a raw material crushing device.
[0003] After searching, the announcement number is CN218690359U, and the name is an activated carbon preparation raw material crushing device, including a crushing box. Through research and analysis, it is found that although it can perform secondary crushing of the activated carbon raw materials and improve the crushing effect of the activated carbon raw materials during use, it still has the following disadvantages to a certain extent.
[0004] For example, when using a sieve plate to screen materials, the relative vibration frequency between the material and the sieve plate is low, and the material is easily accumulated at the same position of the sieve plate, resulting in a relatively general screening effect. In addition, the material will contain some moisture, and the device cannot achieve a drying effect, which in turn affects the quality of the activated carbon. In order to solve the above technical problems, we have designed an activated carbon material preparation device with a special pore structure. Utility Model Content
[0005] The purpose of the utility model is to provide an activated carbon material preparation device with a special pore structure, which has the advantages of being able to improve the screening effect and being able to dry the material, thereby solving the problem of not having the advantage of being able to improve the screening effect and being unable to dry the material.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an activated carbon material preparation device with a special pore structure, comprising a first box body, a second box body and a third box body, a crushing roller is arranged through the rear side of the inner cavity of the first box body, a feed pipe is connected to the top of the first box body, a moving mechanism is fixedly connected to the left side of the second box body, a fan is connected to the right side of the second box body by bolts, an air inlet pipe of the fan is provided with an enhancement mechanism, a first screen, a second screen and a filter are connected to the inner cavity of the second box body by bolts from left to right in sequence, an inclined block is arranged through the bottom of the second box body, a horizontal plate is fixedly connected to the bottom of the inclined block, and a controller is fixedly connected to the front side of the third box body.
[0007] Preferably, the moving mechanism includes a fixed plate fixedly connected to the left side of the second box body. A rotating motor is bolted to the inner cavity of the fixed plate. A semi-gear is bolted to the rotating shaft of the rotating motor. A toothed frame is engaged with the surface of the semi-gear. Sliding grooves are formed on the front and rear sides of the toothed frame. Sliders are fixedly connected to the front and rear sides of the inner cavity of the fixed plate. The sliders are located in the inner cavities of the sliding grooves. A cross plate is connected to the bottom of the toothed frame through a connecting rod. The output end of the controller is unidirectionally electrically connected to the rotating motor.
[0008] Preferably, the efficiency enhancing mechanism includes a first three-way joint communicated with the air inlet pipe of the blower. An air outlet pipe of the blower is communicated with a connecting pipe. The left side of the connecting pipe is communicated with the third box body. A heating wire is bolted to the inner cavity of the third box body. A second three-way joint is communicated with the top of the third box body. The left side of the second three-way joint is communicated with the first box body.
[0009] Preferably, a guide plate is fixedly connected to the right side of the inner cavity of the first box body. The front side of the crushing roller is movably connected to the inner cavity of the first box body through a bearing.
[0010] Preferably, a guide block is fixedly connected to the top of the inclined block, and the number of the guide blocks is several.
[0011] Preferably, a temperature sensor is arranged on the left side of the inner cavity of the first box body. The controller is bidirectionally electrically connected to the temperature sensor.
[0012] Preferably, support legs are fixedly connected to the four corners of the bottom of the second box body. The bottom of the left support leg penetrates through the cross plate. The output end of the controller is unidirectionally electrically connected to the crushing roller and the blower respectively.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. Through the cooperation of the first screen, the second screen, the filter screen, the inclined block, the fixed plate, the rotating motor, the semi-gear and the toothed frame, the present utility model has the advantage of being able to improve the screening effect. When screening, the blower is started, and the rotating motor drives the toothed frame and the inclined block to move up and down, which can scrape the materials on the surfaces of the first screen and the second screen, and the blower is used for re-screening, and the screening effect is good.
[0015] 2. Through the cooperation of the third box body, the blower, the first three-way joint, the heating wire, the second three-way joint and the temperature sensor, the present utility model has the advantage of being able to dry the materials. The gas flow direction can be adjusted through the first three-way joint and the second three-way joint, so that the gas heated by the heating wire is introduced into the first box body, thereby playing a drying role during crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a schematic diagram of the cross-sectional axial view of the structure of the utility model;
[0017] Figure 2 This is a schematic axial side view of the partial structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the local structure of the utility model from the axial side;
[0019] Figure 4 It is a schematic diagram of the axial explosion of the local structure of the utility model.
[0020] In the figure: 1. first box body; 2. second box body; 3. third box body; 4. crushing roller; 5. feed pipe; 6. moving mechanism; 7. fan; 8. efficiency enhancement mechanism; 9. first screen; 10. second screen; 11. filter; 12. inclined block; 13. controller; 14. fixed plate; 15. rotating motor; 16. half gear; 17. gear frame; 18. slide groove; 19. slider; 20. first tee; 21. connecting pipe; 22. heating wire; 23. second tee; 24. guide plate; 25. temperature sensor. DETAILED DESCRIPTION
[0021] See also Figures 1-4 , a device for preparing activated carbon materials with a special pore structure, comprising a first box body 1, a second box body 2 and a third box body 3, a crushing roller 4 is arranged through the rear side of the inner cavity of the first box body 1, a feeding pipe 5 is connected to the top of the first box body 1, a moving mechanism 6 is fixedly connected to the left side of the second box body 2, a fan 7 is bolted to the right side of the second box body 2, an air inlet pipe of the fan 7 is provided with an enhancement mechanism 8, a first screen 9, a second screen 10 and a filter 11 are bolted to the inner cavity of the second box body 2 from left to right in sequence, an inclined block 12 is arranged through the bottom of the second box body 2, a horizontal plate is fixedly connected to the bottom of the inclined block 12, a controller 13 is fixedly connected to the front side of the third box body 3, and a discharge door is movably connected to the front side of the second box body 2 through a hinge.
[0022] See also Figure 1 , Figure 3 and Figure 4 The moving mechanism 6 includes a fixed plate 14, which is fixedly connected to the left side of the second box body 2. The inner cavity of the fixed plate 14 is connected to a rotating motor 15 by bolts. The rotating shaft of the rotating motor 15 is connected to a half gear 16 by bolts. The surface of the half gear 16 is meshed with a tooth frame 17. The front and rear sides of the tooth frame 17 are provided with a slide groove 18. The front and rear sides of the inner cavity of the fixed plate 14 are fixedly connected to a slider 19. The slider 19 is located in the inner cavity of the slide groove 18. The cross plate is connected to the bottom of the tooth frame 17 through a connecting rod. The output end of the controller 13 is electrically connected to the rotating motor 15 in one direction. By setting the rotating motor 15, the half gear 16 and the tooth frame 17, the inclined block 12 can be driven to move back and forth up and down, thereby improving the screening effect.
[0023] Please refer to Figure 1 and Figure 2 , the efficiency enhancing mechanism 8 includes a first three-way joint 20 which is connected to the air inlet pipe of the fan 7. The air outlet pipe of the fan 7 is connected to a connecting pipe 21. The left side of the connecting pipe 21 is connected to the third box body 3. An electric heating wire 22 is connected to the inner cavity of the third box body 3 by bolts. The top of the third box body 3 is connected to a second three-way joint 23. The left side of the second three-way joint 23 is connected to the first box body 1. Valves are connected to both sides of the first three-way joint 20, the left side and the top of the second three-way joint 23. By setting the first three-way joint 20 and the second three-way joint 23, the gas flow direction can be adjusted, so as to play the roles of screening and drying respectively.
[0024] Please refer to Figure 1 , a guide plate 24 is fixedly connected to the right side of the inner cavity of the first box body 1. The front side of the crushing roller 4 is movably connected to the inner cavity of the first box body 1 through a bearing. By setting the guide plate 24, the crushed material can enter the second box body 2, and the material on the left side of the first screen 9 can be limited.
[0025] Please refer to Figure 1 , a guide block is fixedly connected to the top of the inclined block 12. By setting the guide block, the material on the surface of the first screen 9 can fall along different positions on the top of the inclined block 12, avoiding the screening effect from being poor due to the over-concentration of the material. The number of the guide blocks is several.
[0026] Please refer to Figure 1 , a temperature sensor 25 is arranged on the left side of the inner cavity of the first box body 1. By setting the temperature sensor 25, the temperature inside the box can be sensed, so as to improve the drying effect. The controller 13 is bidirectionally electrically connected to the temperature sensor 25.
[0027] Please refer to Figure 1 , support legs are fixedly connected to the four corners of the bottom of the second box body 2. The bottom of the left support leg penetrates through the cross plate. The output end of the controller 13 is unidirectionally electrically connected to the crushing roller 4 and the fan 7 respectively. By setting the crushing roller 4, the material can be crushed, which is beneficial to the production of activated carbon.
[0028] In use, the raw materials to be crushed are put in through the feed pipe 5. The operator opens the right side of the first three-way joint 20 and the left side of the second three-way joint 23 through the valve, and manipulates the controller 13 to control the blower 7 and the heating wire 22 to work, so as to heat the inside of the second box body 2, which is beneficial to the drying process. The controller 13 is used to control the crushing roller 4 to work for crushing. The materials enter the second box body 2 through the guide plate 24. The controller 13 is manipulated to control the blower 7 to work intermittently, and the left side of the first three-way joint 20 and the top of the second three-way joint 23 are opened. The large-particle materials remain on the left side of the first screen 9, and the small-particle materials remain on the left side of the second screen 10. The fine impurities in the materials can be processed by the filter screen 11. The controller 13 is used to control the rotation motor 15 to work, driving the semi-gear 16 to rotate, enabling the tooth frame 17 engaged therewith to move up and down reciprocally, driving the inclined block 12 to move up and down, and being able to scrape off the materials on the surfaces of the first screen 9 and the second screen 10. The materials are dispersed along the guide block, thus avoiding the problem that the materials are too concentrated during the re-screening process and affecting the screening effect.
[0029] In summary, for the preparation device of the activated carbon material with a special pore structure, through the cooperation of the first screen 9, the second screen 10, the inclined block 12, the fixing plate 14, the rotation motor 15, the semi-gear 16, the tooth frame 17, the third box body 3, the blower 7, the first three-way joint 20, the heating wire 22 and the second three-way joint 23, the problems that it usually does not have the advantage of improving the screening effect and cannot dry the materials are solved.
Claims
1. An apparatus for preparing an activated carbon material with a special pore structure, comprising a first box body (1), a second box body (2) and a third box body (3), characterized in that: A crushing roller (4) is disposed through the rear side of the inner cavity of the first box body (1). A feed pipe (5) is connected to the top of the first box body (1). A moving mechanism (6) is fixedly connected to the left side of the second box body (2). A blower (7) is connected to the right side of the second box body (2) by bolts. An efficiency enhancing mechanism (8) is provided on the air inlet pipe of the blower (7). A first screen (9), a second screen (10) and a filter screen (11) are sequentially connected to the inner cavity of the second box body (2) from left to right by bolts. An inclined block (12) is disposed through the bottom of the second box body (2). A horizontal plate is fixedly connected to the bottom of the inclined block (12). A controller (13) is fixedly connected to the front side of the third box body (3).
2. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: The moving mechanism (6) includes a fixing plate (14). The fixing plate (14) is fixedly connected to the left side of the second box body (2). A rotating motor (15) is connected to the inner cavity of the fixing plate (14) by bolts. A semi-gear (16) is connected to the rotating shaft of the rotating motor (15) by bolts. A tooth frame (17) is engaged with the surface of the semi-gear (16). Chute grooves (18) are formed on the front and rear sides of the tooth frame (17). Sliders (19) are fixedly connected to the front and rear sides of the inner cavity of the fixing plate (14). The sliders (19) are located in the inner cavities of the chute grooves (18). The horizontal plate is connected to the bottom of the tooth frame (17) by a connecting rod. The output end of the controller (13) is unidirectionally electrically connected to the rotating motor (15).
3. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: The efficiency enhancing mechanism (8) includes a first three-way pipe (20). The first three-way pipe (20) is communicated with the air inlet pipe of the blower (7). An air outlet pipe of the blower (7) is communicated with a connecting pipe (21). The left side of the connecting pipe (21) is connected to the third box body (3). A heating wire (22) is connected to the inner cavity of the third box body (3) by bolts. A second three-way pipe (23) is communicated with the top of the third box body (3). The left side of the second three-way pipe (23) is connected to the first box body (1).
4. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: A guiding plate (24) is fixedly connected to the right side of the inner cavity of the first box body (1). The front side of the crushing roller (4) is movably connected to the inner cavity of the first box body (1) through a bearing.
5. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: A guiding block is fixedly connected to the top of the inclined block (12). The number of the guiding blocks is several.
6. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: A temperature sensor (25) is disposed on the left side of the inner cavity of the first box body (1). The controller (13) is bidirectionally electrically connected to the temperature sensor (25).
7. The preparation device of an activated carbon material with a special pore structure according to claim 1, characterized in that: Support legs are fixedly connected to the four corners of the bottom of the second box body (2). The bottom of the left support leg penetrates through the horizontal plate. The output end of the controller (13) is unidirectionally electrically connected to the crushing roller (4) and the blower (7) respectively.