PE protective film coating machine
By introducing tensioning components and fan cooling systems into the PE protective film coating machine, the problems of uneven coating and difficult to wind at high temperatures are solved, and the uniformity and convenience of coating are improved.
Patent Information
- Application Number
- CN202422053727.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing PE protective film coating machine has a problem that fixing the rubber roller position in the coating box has poor coating effect and is not easy to wind up after drying.
The protective film is tensioned by a tensioning component, the coating is uniformly applied through the coating roller shaft, and the fan is cooled and winded up. Combined with a dryer and an exhaust gas processor to improve coating uniformity and convenience.
It improves the uniformity and convenience of coating, ensures the flatness of the film after coating and is easy to wind, and reduces the temperature influence during the drying process.
Smart Images

Figure CN223083120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating equipment, in particular to a PE protective film coater. Background Art
[0002] The PE protective film is the simplest high-molecular organic compound. The protective film is mainly used to prevent the surface of an object from being scratched, corroded, polluted or damaged during manufacturing, transportation or installation. The protective film has certain ductility and self-adhesion, which is convenient for fitting. The selection of the protective film depends on the type of material to be protected and the environmental conditions it withstands.
[0003] During the production process of the protective film, coating is required. The coater is mainly used for the surface coating process production of films, papers, etc. It is a machine that coats a roll of base material with a specific functional glue, coating or ink, etc., dries it through a drying chamber, and then winds it up. When processing, the position of the coating roller in the coating tank is fixed, resulting in poor coating effect, and it is not easy to wind up after drying due to the high temperature. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the utility model.
[0005] In view of the problems existing in the existing PE protective film coater, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a PE protective film coater, which solves the problems of "when processing, the position of the coating roller in the coating tank is fixed, resulting in poor coating effect, and it is not easy to wind up after drying due to the high temperature".
[0007] To solve the above technical problems, the present utility model provides the following technical solutions: A protective film coater, comprising:
[0008] A processing unit, including a base, the middle of the upper surface of the base is fixedly connected with a processing box assembly, a tensioning assembly is arranged on one side inside the processing box assembly, a coating roller shaft is rotatably connected inside the processing box assembly, a liquid storage tank is fixedly connected inside the base, a water pump is fixedly connected to the upper surface of the liquid storage tank, the output end of the water pump is fixedly connected to one end of the coating roller shaft, a dryer is fixedly connected to the other side inside the processing box assembly, an extension plate is fixedly connected to the outer surface of one side of the processing box assembly, a fan is fixedly connected to the outer surface of the extension plate, and a winding assembly is arranged on one side of the upper surface of the base.
[0009] As a preferred embodiment of the protective film coater of the present utility model, wherein: the processing box assembly includes a box body, the lower surface of the box body is fixedly connected to the upper surface of the base, a partition is fixedly connected inside the box body, openings are provided on both sides of the box body and on the outer surface of the partition, and auxiliary wheels are rotatably connected inside the openings.
[0010] As a preferred embodiment of the protective film coater of the present utility model, wherein: an exhaust gas processor is fixedly connected to the upper surface of the box body, and the input end of the exhaust gas processor is fixedly connected inside the box body.
[0011] As a preferred embodiment of the protective film coater of the present utility model, wherein: a waste box is fixedly connected to the inner bottom wall of the box body, and the waste box is arranged below the coating roller shaft.
[0012] As a preferred embodiment of the protective film coater of the present utility model, wherein: the tensioning assembly includes an electric guide rail, the outer surface of the electric guide rail is fixedly connected to the inner wall of the box body, a moving roller shaft is slidably connected to the outer surface of the electric guide rail, a fixed roller shaft is arranged on one side of the electric guide rail, and both ends of the fixed roller shaft are rotatably connected to the inner wall of the box body. A plurality of tensioning assemblies are provided and are distributed on both sides of the coating roller shaft.
[0013] As a preferred embodiment of the protective film coater of the present utility model, wherein: the winding assembly includes a fixed bracket, the lower end of the fixed bracket is fixedly connected to the upper surface of the base, a driving motor is fixedly connected to the upper part of the outer surface of the fixed bracket, an output end of the driving motor is fixedly connected to a winding roller shaft, and the winding roller shaft is arranged on one side of the opening.
[0014] Advantages of the present utility model:
[0015] The protective film is tensioned by the tensioning assembly to improve the flatness of the protective film, and the coating overflows from inside the coating roller shaft to keep the coating stable during coating and improve the uniformity of coating. After drying, the protective film can be cooled by a fan to facilitate winding, which improves the convenience of use. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0017] Figure 1A perspective view of a PE protective film coater proposed by the present utility model;
[0018] Figure 2 is Figure 1 a cross-sectional view of;
[0019] Figure 3 is Figure 2 an enlarged view of part A of;
[0020] In the figure: 100, processing unit; 101, base; 102, processing box assembly; 102a, box body; 102b, partition board; 102c, opening; 102d, auxiliary wheel; 103, tensioning assembly; 103a, electric guide rail; 103b, moving roller shaft; 103c, fixed roller shaft; 104, coating roller shaft; 105, waste box; 106, dryer; 107, waste gas processor; 108, liquid storage tank; 109, water pump; 110, extension plate; 111, fan; 112, winding assembly; 112a, fixed bracket; 112b, drive motor; 112c, winding roller shaft. Specific embodiments
[0021] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be made in conjunction with the accompanying drawings of the specification.
[0022] In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0023] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present utility model. The appearances of "in one embodiment" in different places in this specification do not all refer to the same embodiment, nor are they separate or alternative embodiments that exclude each other from other embodiments.
[0024] Furthermore, the present utility model is described in detail in conjunction with the schematic diagrams. When describing the embodiments of the present utility model in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0025] Referring to Figure 1 -3, the present utility model provides a PE protective film coater, including:
[0026] The processing unit 100 includes a base 101. In the middle of the upper surface of the base 101, a processing box assembly 102 is fixedly connected. On one side inside the processing box assembly 102, a tensioning assembly 103 is provided. Inside the processing box assembly 102, a coating roller shaft 104 is rotatably connected. Inside the base 101, a liquid storage tank 108 is fixedly connected. On the upper surface of the liquid storage tank 108, a water pump 109 is fixedly connected. The output end of the water pump 109 is fixedly connected to one end of the coating roller shaft 104. On the other side inside the processing box assembly 102, a dryer 106 is fixedly connected. On the outer surface of one side of the processing box assembly 102, an extension plate 110 is fixedly connected. On the outer surface of the extension plate 110, a fan 111 is fixedly connected. On one side of the upper surface of the base 101, a winding assembly 112 is provided. The PE film first passes through the tensioning assembly 103 to ensure that the material is flat and free of wrinkles before entering the coating area. The coating roller shaft 104 extracts the coating from the liquid storage tank 108 through the water pump 109 and evenly coats it on the PE film passing through the coating area. The coated film enters the dryer 106 for rapid drying to ensure the curing of the coating. The fan 111 on the extension plate 110 helps with heat dissipation and accelerates the drying process. The processed PE film is wound by the winding assembly 112 for easy storage and subsequent use.
[0027] Among them, the processing box assembly 102 includes a box body 102a. The lower surface of the box body 102a is fixedly connected to the upper surface of the base 101. Inside the box body 102a, a partition 102b is fixedly connected. Openings 102c are formed on the outer surfaces of both sides of the box body 102a and the partition 102b. Inside the openings 102c, auxiliary wheels 102d are rotatably connected. On the upper surface of the box body 102a, an exhaust gas processor 107 is fixedly connected. The input end of the exhaust gas processor 107 is fixedly connected to the inside of the box body 102a. On the inner bottom wall of the box body 102a, a waste box 105 is fixedly connected. The waste box 105 is arranged below the coating roller shaft 104. The auxiliary wheels 102d are installed in the openings 102c of the processing box assembly 102 to guide and stabilize the movement of the PE film, ensuring that the film maintains the correct position and tension during the coating process. The exhaust gas processor 107 is used to collect and process harmful gases and volatile organic compounds generated during the coating process, absorbing the exhaust gas from the inside of the box body 102a through the input end, reducing the impact on the working environment and the health of operators. The waste box 105 collects the waste and spilled coating generated during the coating process, keeping the working area clean and facilitating the recycling and treatment of the waste.
[0028] Further, the tensioning assembly 103 includes an electric guide rail 103a. The outer surface of the electric guide rail 103a is fixedly connected to the inner wall of the box body 102a. A moving roller 103b is slidably connected to the outer surface of the electric guide rail 103a. A fixed roller 103c is arranged on one side of the electric guide rail 103a. Both ends of the fixed roller 103c are rotatably connected to the inner wall of the box body 102a. A plurality of tensioning assemblies 103 are provided and distributed on both sides of the coating roller 104. The electric guide rail 103a adjusts the position of the moving roller 103b to control the tension of the PE film. During the coating process, the electric guide rail 103a can move precisely, so that the moving roller 103b applies an appropriate tension to the PE film, thereby maintaining the flatness and tension consistency of the film material. The fixed roller 103c serves as a support point to ensure the stable transmission of the film material during the coating process. A plurality of tensioning assemblies are distributed on both sides of the coating roller 104 and work together to maintain the uniform distribution of the width and tension of the film, improving the coating quality.
[0029] Furthermore, the winding assembly 112 includes a fixed bracket 112a. The lower end of the fixed bracket 112a is fixedly connected to the upper surface of the base 101. An upper part of the outer surface of the fixed bracket 112a is fixedly connected with a driving motor 112b. The output end of the driving motor 112b is fixedly connected with a winding roller 112c. The winding roller 112c is arranged on one side of the opening 102c. The driving motor 112b is used to control the rotation of the winding roller 112c, thereby realizing the automatic winding of the PE film. The fixed bracket 112a provides a stable installation platform to ensure the stability of the driving motor 112b and the winding roller 112c during operation. The output end of the driving motor 112b is mechanically connected to the winding roller 112c to drive the winding roller 112c to rotate and wind up the processed PE film, which is convenient for subsequent processing and transportation.
[0030] During use, first place the protective film inside the box body 102a, start the electric guide rail 103a to drive the moving roller 103b to cooperate with the fixed roller 103c to tension the protective film. Then start the water pump 109 to pump the paint inside the liquid storage tank 108 into the inside of the coating roller 104 and apply it to the protective film through the discharge port. Further, during drying, the waste gas generated during drying can be treated by the waste gas processor 107. When the dried protective film exits the box body 102a, it is cooled by the fan 111, which is convenient for the winding roller 112c to wind up.
[0031] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not restrictive. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A PE protective film coater, characterized in that: Including: A processing unit (100), including a base (101), in the middle of the upper surface of the base (101), a processing box assembly (102) is fixedly connected. On one side inside the processing box assembly (102), a tensioning assembly (103) is provided. Inside the processing box assembly (102), a coating roller shaft (104) is rotatably connected. Inside the base (101), a liquid storage tank (108) is fixedly connected. On the upper surface of the liquid storage tank (108), a water pump (109) is fixedly connected. The output end of the water pump (109) is fixedly connected to one end of the coating roller shaft (104). On the other side inside the processing box assembly (102), a dryer (106) is fixedly connected. On the outer surface of one side of the processing box assembly (102), an extension plate (110) is fixedly connected. On the outer surface of the extension plate (110), a fan (111) is fixedly connected. On one side of the upper surface of the base (101), a winding assembly (112) is provided.
2. The PE protective film coater according to claim 1, characterized in that: The processing box assembly (102) includes a box body (102a), the lower surface of the box body (102a) is fixedly connected to the upper surface of the base (101). Inside the box body (102a), a partition plate (102b) is fixedly connected. Openings (102c) are formed on the outer surfaces of both sides of the box body (102a) and the partition plate (102b). Inside the opening (102c), an auxiliary wheel (102d) is rotatably connected.
3. The PE protective film coater according to claim 2, characterized in that: On the upper surface of the box body (102a), an exhaust gas processor (107) is fixedly connected. The input end of the exhaust gas processor (107) is fixedly connected to the inside of the box body (102a).
4. The PE protective film coater according to claim 2, wherein: On the inner bottom wall of the box body (102a), a waste box (105) is fixedly connected. The waste box (105) is arranged below the coating roller shaft (104).
5. A PE protective film coater according to claim 1, characterized in that: The tensioning assembly (103) includes an electric guide rail (103a), the outer surface of the electric guide rail (103a) is fixedly connected to the inner wall of the box body (102a). On the outer surface of the electric guide rail (103a), a moving roller shaft (103b) is slidably connected. On one side of the electric guide rail (103a), a fixed roller shaft (103c) is provided. The two ends of the fixed roller shaft (103c) are rotatably connected to the inner wall of the box body (102a). A plurality of tensioning assemblies (103) are provided and are distributed on both sides of the coating roller shaft (104).
6. The PE protective film coater according to claim 1, characterized in that: The winding assembly (112) includes a fixed bracket (112a), the lower end of the fixed bracket (112a) is fixedly connected to the upper surface of the base (101). On the upper part of the outer surface of the fixed bracket (112a), a driving motor (112b) is fixedly connected. The output end of the driving motor (112b) is fixedly connected to a winding roller shaft (112c). The winding roller shaft (112c) is arranged on one side of the opening (102c).
Citation Information
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