AT value sub-packaging equipment for reed switch

By designing the reed tube AT value assembly equipment, automated AT value detection and assembly are realized, solving the problems of high manual inspection and assembly cost and high error rate, reducing costs and improving production efficiency.

CN223083343UActive Publication Date: 2025-07-11SHENZHEN SMALL MAGNETIC TECH CO LTD
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Patent Information

Application Number
CN202422042497.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-11
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

In the prior art, the AT value detection and assembly of reed tubes mainly relies on labor, which is costly and prone to errors.

Method used

Design a reed tube AT value packaging equipment, adopting frame, transport structure, detection structure and package structure, and automatically detect and package the AT value of the reed tube using electromagnetic working methods, including transport, detection and package processes.

Benefits of technology

It reduces process backlog in the process flow, reduces material and labor costs, has lower error rates, and improves production efficiency and customer satisfaction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223083343U_ABST
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Abstract

The utility model relates to reed switch AT value subpackaging equipment, which comprises a rack, a transfer structure, a detection structure and a subpackaging structure, the detection structure is used for detecting the AT value of a reed switch, the transfer structure is arranged at the top of the rack, the detection structure is arranged on the rack and positioned below the transfer structure, and the subpackaging structure is arranged on the rack and positioned below the detection structure. The sub-packaging structure comprises a horizontally-moving conveying structure and a conveying plate, the conveying structure is connected to the rack, the conveying plate is connected to the conveying structure and located below the output end of the detection structure, and the conveying plate drives the reed switches to move to the receiving boxes with the corresponding AT values. By means of the electromagnetic working mode, the AT value of the reed switch is classified and packaged, process overstock in the technological process is reduced, the material cost is reduced, the investment of the labor cost is reduced, meanwhile, the error rate is lower, and the customer satisfaction degree is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reed switch testing, in particular to a reed switch AT value packaging equipment. Background Art

[0002] The AT value of a reed switch, that is, the sensitivity value, is an important parameter of the reed switch. Reed switches with different AT values are required in different devices. Therefore, in actual production, the factory-produced reed switches need to be classified and packaged according to different AT values. In the prior art, the method of manual detection and packaging is usually adopted. This method not only has a high cost but also is prone to errors. Summary of the Invention

[0003] The utility model provides a reed switch AT value packaging equipment, aiming to solve the problems of high cost and easy error in the prior art of manual detection and packaging.

[0004] The utility model provides a reed switch AT value packaging equipment, which includes a frame, a transfer structure, a detection structure for detecting the AT value of the reed switch, and a packaging structure. The transfer structure is arranged on the top of the frame. The detection structure is arranged on the frame and is located below the transfer structure. The packaging structure is arranged on the frame and is located below the detection structure. The packaging structure includes a conveying structure that moves horizontally and a conveying plate. The conveying structure is connected to the frame. The conveying plate is connected to the conveying structure and is located below the output end of the detection structure. The conveying plate moves the reed switch to the receiving box corresponding to the AT value.

[0005] As a further improvement of the utility model, the frame includes a support frame, a first placement plate for placing the transfer structure, a second placement plate for placing the detection structure, and a third placement plate for placing the receiving box. The first placement plate is connected to the top of the support frame. The third placement plate is connected to the support frame. The second placement plate is connected to the support frame and is located between the first placement plate and the third placement plate.

[0006] As a further improvement of the utility model, the transfer structure includes a rotating motor, a turntable, and two magnetic plates. The two magnetic plates are oppositely arranged on the top of the first placement plate. The rotating motor is arranged on the top of the first placement plate. The turntable is connected to the output shaft of the rotating motor. One side of the turntable faces the center of the two magnetic plates. A plurality of transfer grooves are arranged on the outer circumferential surface of the turntable, and magnetic particles for adsorbing the reed switch are arranged in the transfer grooves.

[0007] As a further improvement of the utility model, the bottom of the turntable penetrates through the first placement plate and is arranged.

[0008] As a further improvement of the present utility model, the detection structure includes a clamping cylinder, a clamping member and a test seat. The clamping cylinder is arranged at the bottom of the first placement plate. The clamping member is connected to the output end of the clamping cylinder. The test seat is arranged at the top of the second placement plate. The clamping member clamps the reed switch from the transfer structure and transfers it to the test seat.

[0009] As a further improvement of the present utility model, the test seat is provided with a first guiding funnel and a test block. The first guiding funnel is arranged vertically. The test block is arranged below the first guiding funnel. The test block is provided with a test hole for placing the reed switch. The test hole is arranged opposite to the output end of the first guiding funnel.

[0010] As a further improvement of the present utility model, when the reed switch drops into the test hole, the test block is electrified to generate magnetism and adsorb the reed switch.

[0011] As a further improvement of the present utility model, the detection structure further includes a second guiding funnel. The second guiding funnel is located below the test block. The second guiding funnel penetrates through the second placement plate. The input end of the second guiding funnel is arranged opposite to the output end of the test hole.

[0012] As a further improvement of the present utility model, the conveying structure includes a conveying motor, a conveying gear and a conveying belt. The conveying motor is arranged on the second placement plate. The conveying gear is connected to the output end of the conveying motor. The conveying belt is sleeved on the conveying gear.

[0013] As a further improvement of the present utility model, the packaging and dividing structure further includes a solenoid valve. The solenoid valve is connected to the conveying belt. The conveying plate is connected to the output end of the solenoid valve.

[0014] The beneficial effects of the present utility model are as follows: By means of electromagnetic operation, the reed switches are classified and packaged according to the AT value, reducing the process backlog in the technological process, lowering the material cost, reducing the investment in labor cost, and at the same time having a lower error rate and improving customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall view of the present utility model;

[0016] Figure 2 is the enlarged view of the transfer structure of the present utility model;

[0017] Figure 3 is the schematic diagram of the packaging and dividing structure of the present utility model;

[0018] Figure 4 is the enlarged view of the conveying plate of the present utility model.

[0019] Reference numerals: 1 - support frame, 2 - first placement plate, 3 - second placement plate, 4 - third placement plate, 5 - magnetic plate, 6 - rotating motor, 7 - turntable, 8 - transfer groove, 9 - clamping cylinder, 10 - clamping member, 11 - test seat, 12 - first guiding funnel, 13 - test block, 14 - second guiding funnel, 15 - conveying motor, 16 - conveying gear, 17 - conveying belt, 18 - solenoid valve, 19 - conveying plate, 20 - receiving box. Detailed implementation mode

[0020] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0021] As Figures 1-4 shown, the present utility model provides a dry reed switch AT value packaging equipment, including a frame, a transfer structure, a detection structure for detecting the AT value of the dry reed switch and a packaging structure. The transfer structure is arranged on the top of the frame, the detection structure is arranged on the frame and below the transfer structure, the packaging structure is arranged on the frame and below the detection structure. The packaging structure includes a horizontally moving conveying structure and a conveying plate 19. The conveying structure is connected to the frame, and the conveying plate 19 is connected to the conveying structure and below the output end of the detection structure. The conveying plate 19 moves the dry reed switch to the receiving box 20 corresponding to the AT value.

[0022] As an embodiment of the present utility model, the frame includes a support frame 1, a first placement plate 2 for placing the transfer structure, a second placement plate 3 for placing the detection structure, and a third placement plate 4 for placing the receiving box 20. The first placement plate 2 is connected to the top of the support frame 1, the third placement plate 4 is connected to the support frame 1, and the second placement plate 3 is connected to the support frame 1 and between the first placement plate 2 and the third placement plate 4.

[0023] As another embodiment of the present utility model, the transfer structure includes a rotating motor 6, a turntable 7 and two magnetic plates 5. The two magnetic plates 5 are oppositely arranged on the top of the first placing plate 2. The rotating motor 6 is arranged on the top of the first placing plate 2. The turntable 7 is connected to the output shaft of the rotating motor 6. One side of the turntable 7 faces the centers of the two magnetic plates 5. A plurality of transfer grooves 8 are provided on the outer circumferential surface of the turntable 7, and magnetic particles for adsorbing reed switches are arranged in the transfer grooves 8.

[0024] As another embodiment of the present utility model, the bottom of the turntable 7 penetrates through the first placing plate 2 and is arranged outside.

[0025] As another embodiment of the present utility model, the detection structure includes a clamping cylinder 9, a clamping member 10 and a test seat 11. The clamping cylinder 9 is arranged at the bottom of the first placing plate 2. The clamping member 10 is connected to the output end of the clamping cylinder 9. The test seat 11 is arranged on the top of the second placing plate 3. The clamping member 10 clamps the reed switch from the transfer structure and transfers it to the test seat 11.

[0026] As another embodiment of the present utility model, the test seat 11 is provided with a first guiding funnel 12 and a test block 13. The first guiding funnel 12 is arranged vertically. The test block 13 is arranged below the first guiding funnel 12. The test block 13 is provided with a test hole for placing the reed switch, and the test hole is oppositely arranged with the output end of the first guiding funnel 12.

[0027] As another embodiment of the present utility model, when the reed switch falls into the test hole, the test block 13 is electrified to generate magnetic force to adsorb the reed switch.

[0028] As another embodiment of the present utility model, the detection structure further includes a second guiding funnel 14. The second guiding funnel 14 is located below the test block 13. The second guiding funnel 14 penetrates through the second placing plate 3 and is arranged. The input end of the second guiding funnel 14 is oppositely arranged with the output end of the test hole.

[0029] As another embodiment of the present utility model, the conveying structure includes a conveying motor 15, a conveying gear 16 and a conveying belt 17. The conveying motor 15 is arranged on the second placing plate 3. The conveying gear 16 is connected to the output end of the conveying motor 15. The conveying belt 17 is sleeved on the conveying gear 16.

[0030] As another embodiment of the present utility model, the sub-packaging structure further includes a solenoid valve 18. The solenoid valve 18 is connected to the conveying belt 17. The conveying plate 19 is connected to the output end of the solenoid valve 18.

[0031] The utility model provides a dry reed switch AT value packing equipment, which classifies and packs the dry reed switches by electromagnetic working mode, reduces the process backlog in the process flow, reduces the material cost, reduces the input of labor cost, and at the same time has a lower error rate and improves customer satisfaction.

[0032] The processed dry reed switches are placed in the area between the two magnetic plates 5. In the magnetic field generated by the two magnetic plates 5, the dry reed switches are neatly arranged by magnetic force and move towards the turntable 7. The rotating motor 6 drives the turntable 7 to rotate at a constant speed. When the dry reed switches move to the turntable 7, they will be adsorbed by the magnetic particles into the transfer groove 8. A plurality of the transfer grooves 8 are arranged along the outer circumferential surface of the turntable 7 to ensure that each dry reed switch can be adsorbed and transferred when it reaches the turntable 7.

[0033] The clamping cylinder 9 is a steering cylinder. When the turntable 7 drives the dry reed switches to be transferred below the first placement plate 2 and stops at a fixed position, the clamping cylinder 9 drives the clamping member 10 to turn and clamp the dry reed switches, and then resets to release the dry reed switches so that they fall into the first guiding funnel 12. At this time, the test block 13 is energized to generate magnetic force to adsorb the dry reed switches in the test holes. The test block 13 detects the AT value of the dry reed switches and feeds it back to the background controller. After the detection is completed, the test block 13 loses power, and the dry reed switches slide into the second guiding funnel 14 by their own weight.

[0034] A plurality of the receiving boxes 20 are placed on the third placement plate 4, and each receiving box 20 contains dry reed switches of one AT value. After passing through the second guiding funnel 14, the dry reed switches slide onto the corresponding transfer plate 19 below. At this time, the solenoid valve 18 is not energized, and the transfer plate 19 is in the extended state. According to the AT value of the dry reed switches, the transfer motor 15 drives the transfer gear 16 to rotate and makes the transfer belt 17 act to move the transfer plate 19 above the receiving box 20 corresponding to the AT value of the dry reed switches. At this time, the solenoid valve 18 is energized to make the transfer plate 19 contract, and the dry reed switches fall into the receiving box 20. Then the solenoid valve 18 loses power, and the transfer plate 19 extends to perform the packing work of the next dry reed switch. By repeating the above operations, a batch of dry reed switches can be packed according to different AT values, greatly reducing the labor and time costs and improving the production efficiency.

[0035] In order to improve the detection and packing speed, multiple sets of the detection structure and the packing structure can be set to work simultaneously. In the embodiment of the present utility model, two sets of the detection structure are set, and two sets of the packing structure are also correspondingly set.

[0036] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, which should all be regarded as belonging to the protection scope of the present utility model.

Claims

1. A reed switch AT value packaging equipment, characterized in that, It includes a frame, a transfer structure, a detection structure for detecting the AT value of a reed switch, and a sub-packaging structure. The transfer structure is arranged on the top of the frame. The detection structure is arranged on the frame and below the transfer structure. The sub-packaging structure is arranged on the frame and below the detection structure. The sub-packaging structure includes a horizontally moving conveyor structure and a conveyor plate. The conveyor structure is connected to the frame. The conveyor plate is connected to the conveyor structure and below the output end of the detection structure. The conveyor plate moves the reed switch to the corresponding receiving box for the AT value.

2. The reed switch AT value packaging equipment according to claim 1, characterized in that The frame includes a support frame, a first placement plate for placing the transfer structure, a second placement plate for placing the detection structure, and a third placement plate for placing the receiving box. The first placement plate is connected to the top of the support frame. The third placement plate is connected to the support frame. The second placement plate is connected to the support frame and between the first placement plate and the third placement plate.

3. The reed switch AT value packaging equipment according to claim 2, characterized in that The transfer structure includes a rotating motor, a turntable, and two magnetic plates. The two magnetic plates are arranged opposite to each other on the top of the first placement plate. The rotating motor is arranged on the top of the first placement plate. The turntable is connected to the output shaft of the rotating motor. One side of the turntable faces the center of the two magnetic plates. A number of transfer grooves are provided on the outer circumferential surface of the turntable, and magnetic particles for adsorbing the reed switch are arranged in the transfer grooves.

4. The reed switch AT value packaging equipment according to claim 3, characterized in that The bottom of the turntable passes through the first placement plate and is arranged.

5. The reed switch AT value packaging equipment according to claim 2, characterized in that, The detection structure includes a clamping cylinder, a clamping part, and a test seat. The clamping cylinder is arranged at the bottom of the first placement plate. The clamping part is connected to the output end of the clamping cylinder. The test seat is arranged on the top of the second placement plate. The clamping part clamps the reed switch from the transfer structure and transfers it to the test seat.

6. The reed switch AT value packaging equipment according to claim 5, characterized in that, The test seat is provided with a first guiding funnel and a test block. The first guiding funnel is arranged vertically. The test block is arranged below the first guiding funnel. The test block is provided with a test hole for placing the reed switch, and the test hole is arranged opposite to the output end of the first guiding funnel.

7. The reed switch AT value packaging equipment according to claim 6, characterized in that, When the reed switch falls into the test hole, the test block is electrified to generate a magnetic force to adsorb the reed switch.

8. The reed switch AT value packaging equipment according to claim 6, characterized in that, The detection structure further includes a second guiding funnel. The second guiding funnel is located below the test block. The second guiding funnel penetrates through the second placement plate and is arranged. The input end of the second guiding funnel is arranged opposite to the output end of the test hole.

9. The reed switch AT value packaging equipment according to claim 2, characterized in that The conveyor structure includes a conveyor motor, a conveyor gear, and a conveyor belt. The conveyor motor is arranged on the second placement plate. The conveyor gear is connected to the output end of the conveyor motor. The conveyor belt is sleeved on the conveyor gear.

10. The reed switch AT value packaging equipment according to claim 9, characterized in that, The sub-packaging structure further includes a solenoid valve. The solenoid valve is connected to the conveyor belt. The conveyor plate is connected to the output end of the solenoid valve.