Cleaning device for gear
Through the combination of the transmission mechanism of the lift plate and the box cover, the ultrasonic oscillator, dryer and pump, the problems of poor limits and cumbersome operation in the gear cleaning device are solved, efficient cleaning and simplified operation of the gears are achieved, and processing costs are reduced.
Patent Information
- Application Number
- CN202421456486.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing gear cleaning device has poor limiting effect during the cleaning process, resulting in gear shaking and offset, unclear cleaning, inefficient efficiency, and complicated operation steps.
The transmission mechanism of the lifting plate and the box cover is adopted. Through the cooperation of the first connecting rod, the second connecting rod, the pin and the sector gear, the synchronous sliding and opening of the lifting plate and the box cover is realized. Combined with an ultrasonic oscillator, a dryer and a water pump, the operation process is simplified and the cleaning efficiency is improved.
The stable fixation and efficient cleaning of the gears are achieved, the operation steps are simplified, the cleaning efficiency is improved, and subsequent processing time and cost are reduced through dryers and pumps.
Smart Images

Figure CN223083353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear cleaning, in particular to a cleaning device for gears. Background Art
[0002] Gear cleaning has always been a major problem that has troubled many companies. After a series of processing techniques or use, gears will inevitably leave stains such as oil and cutting chips. The cleanliness of the gears is an important indicator for assembling gears. If they are not cleaned properly, it is easy to cause uneven gear meshing, affecting the quality and life of the entire transmission system.
[0003] For example, the Chinese patent application number: CN219817176U discloses a gear processing cleaning device, which belongs to the field of gear processing technology. It solves the problem that during the cleaning process of the gear processing cleaning device in the prior art, the gear is prone to shaking and deflecting due to the poor gear limiting effect, resulting in unclean cleaning of the peripheral tooth surface of the gear, shortening the service life, and the number of gears cleaned at one time is small, and the cleaning efficiency is relatively low. It includes a cleaning box, a gear cleaning assembly is provided in the cleaning box, and the cleaning assembly includes a cleaning shell. A plurality of groups of gear cleaning grooves are provided in the cleaning shell along its length direction. A support plate corresponding to the gear cleaning grooves is provided at the bottom of the cleaning shell. A plurality of groups of transmission shafts are rotatably connected to the support plate. A threaded hole is provided at the end of the transmission shaft. A threaded rod is provided in the threaded hole. A gear is sleeved on the threaded rod. An arc-shaped elastic steel sheet is provided on the end of the threaded rod away from the transmission shaft. A sliding card in the cleaning shell is provided with two push plates located on both sides of the gear. The push plate is provided with bristles on the inner surface of one side of the gear.
[0004] However, the above patent has some defects. After the gears are fixed, the cleaning assembly needs to be slid into the cleaning box. After cleaning, the cleaning assembly needs to be pulled out to remove the gears, which makes the operation more complicated and increases the steps and time of the operation. Utility Model Content
[0005] The purpose of the utility model is to provide a cleaning device for gears to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: it includes a box body, a lifting plate is slidably arranged inside the box body, one side of the lifting plate is connected to the box cover through a transmission mechanism, and the box cover is arranged at the upper end of the box body, a plurality of leakage holes are fixedly arranged on the lifting plate, a plurality of waterproof motors are fixedly arranged at the lower end of the lifting plate, a tightening bolt is fixedly arranged on the output shaft of the waterproof motor, a threaded connection is used between the tightening bolt and the output shaft of the waterproof motor, cylindrical brushes are fixedly arranged on both sides of the tightening bolt, an ultrasonic oscillator is fixedly arranged inside the box body, and a mounting plate is fixedly arranged on one side of the box body.
[0007] Furthermore, the transmission mechanism includes two first connecting rods rotatably arranged on one side of the lifting plate. One end of the first connecting rod away from the lifting plate is fixedly connected to a second connecting rod. One end of the second connecting rod away from the first connecting rod is fixedly connected to a pin shaft. One of the two pin shafts is fixedly connected to the drive shaft of a drive motor, and the drive motor is fixedly connected to the mounting plate. Driven by the first connecting rod and the second connecting rod, the lifting plate slides up and down. The structure is simple and the operation is convenient.
[0008] Furthermore, one end of the pin shaft away from the second connecting rod is fixedly provided with a first fixing rod. One end of the first fixing rod away from the pin shaft is rotatably provided with a box cover. One side of the box cover is fixedly provided with a second fixing rod. One ends of the two first fixing rods are fixedly provided with sector gears. The sector gears mesh with each other, and the meshing of the sector gears enables the two side box covers to open and close simultaneously.
[0009] Furthermore, one end of the second fixing rod away from the box cover is rotatably connected to a mounting shaft, and the mounting shaft is fixedly connected to the mounting plate, making the opening and closing of the box cover more stable and fast.
[0010] Furthermore, a dryer is fixedly provided on one side of the box body. A plurality of fans are arranged inside the dryer. A heat dissipation pipe is fixedly provided on the inner side of the dryer. An air outlet is fixedly provided on the inner side of the box body. The dryer quickly dries the gears, saving the time of subsequent processing and reducing the processing cost.
[0011] Furthermore, a water pump is fixedly provided at the lower end of one side of the box body. A water inlet is fixedly provided at the upper end of the water pump. A water outlet is fixedly provided at one end of the water pump. The water inlet and outlet of the water pump reduce the operation time and increase the processing efficiency.
[0012] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:
[0013] 1. By setting structures such as the first fixing rod, the second fixing rod, the sector gear, the first connecting rod, the second connecting rod, and the ultrasonic oscillator, the first connecting rod and the second connecting rod on both sides inside the box body drive the lifting plate to slide up and down, and the first fixing rod and the second fixing rod inside the transmission device drive the box cover to open and close. The mutual meshing of the sector gears makes the sliding of the lifting plate and the opening and closing of the box cover more stable and synchronous. The pin shaft and the drive motor enable the lifting plate and the box cover to quickly lift and open and close simultaneously, reducing the operation steps, making it more convenient to place the gears, and increasing the operation efficiency.
[0014] 2. The utility model is provided with structures such as a dryer, a liquid leakage hole, a water pump, etc. The water pump can inject cleaning agent and water into the box body and can also discharge waste water, reducing manual operation and increasing work efficiency. During the rising process of the lifting plate, the liquid leakage hole discharges the liquid, and then it is dried by the dryer, reducing the subsequent processing cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings are used to provide a further understanding of the utility model and constitute a part of the specification. They are used together with the embodiments of the utility model to explain the utility model and do not constitute a limitation to the utility model. In the drawings:
[0016] Figure 1 is a schematic diagram of the overall opening and closing structure of the utility model;
[0017] Figure 2 is a schematic diagram of the closed structure of the box body removal of the utility model;
[0018] Figure 3 is a schematic diagram of the overall rear side structure of the utility model;
[0019] Figure 4 is a schematic diagram of the dryer assembly structure of the utility model;
[0020] Figure 5 is a schematic diagram of the front dissection structure of the utility model.
[0021] In the figures: 1. Box body; 2. Box cover; 3. Dryer; 4. Mounting shaft; 5. Driving motor; 6. Water pump; 7. Water outlet; 8. Water inlet; 9. Fan; 10. Heat dissipation pipe; 11. Lifting plate; 12. First connecting rod; 13. Second connecting rod; 14. First fixing rod; 15. Second fixing rod; 16. Liquid leakage hole; 17. Sector gear; 18. Pin shaft; 19. Mounting plate; 20. Air outlet; 21. Cylindrical brush; 22. Tightening bolt; 23. Waterproof motor; 24. Ultrasonic oscillator. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the utility model.
[0023] Such as Figures 1 - 5A cleaning device for gears as shown, including a box body 1. A lifting plate 11 is slidably arranged inside the box body 1. One side of the lifting plate 11 is connected to a box cover 2 through a transmission mechanism, and the box cover 2 is arranged at the upper end of the box body 1. A number of liquid leakage holes 16 are fixedly arranged on the lifting plate 11. A number of waterproof motors 23 are fixedly arranged at the lower end of the lifting plate 11. A tightening bolt 22 is fixedly arranged on the output shaft of the waterproof motor 23. The tightening bolt 22 is threadedly connected to the output shaft of the waterproof motor 23. Cylindrical brushes 21 are fixedly arranged on both sides of the tightening bolt 22. An ultrasonic oscillator 24 is fixedly arranged inside the box body. An installation plate 19 is fixedly arranged on one side of the box body 1.
[0024] In a preferred embodiment, the transmission mechanism includes two first connecting rods 12 rotatably arranged on one side of the lifting plate 11. One end of the first connecting rod 12 far from the lifting plate 11 is fixedly connected to a second connecting rod 13. One end of the second connecting rod 13 far from the first connecting rod 12 is fixedly connected to a pin shaft 18. One of the two pin shafts 18 is fixedly connected to the drive shaft of a drive motor 5. The drive motor 5 is fixedly connected to the installation plate 19. The drive motor 5 controls the pin shaft 18 to drive the first connecting rod 12 and the second connecting rod 13, so that the lifting plate 11 can slide up and down.
[0025] In a preferred embodiment, a first fixing rod 14 is fixedly arranged at the end of the pin shaft 18 far from the second connecting rod 13. A box cover 2 is rotatably arranged at the end of the first fixing rod 14 far from the pin shaft 18. A second fixing rod 15 is fixedly arranged on one side of the box cover 2. Sector gears 17 are fixedly arranged at one ends of the two first fixing rods 14. The sector gears 17 mesh with each other. The two sector gears 17 rotate meshingly, so that the two side box covers can be opened and closed simultaneously, improving the efficiency.
[0026] In a preferred embodiment, the end of the second fixing rod 15 far from the box cover 2 is rotatably connected to an installation shaft 4. The installation shaft 4 is fixedly connected to the installation plate 19. The first fixing rod 14 and the second fixing rod 15 rotate simultaneously, making the opening and closing process of the box cover 2 more stable.
[0027] The specific implementation method is as follows: When in use, start the driving motor 5 to make the pin shaft 18 on the driving shaft rotate, so that the first fixed rod 14 and the sector gear 17 rotate, thereby causing the movement of the box cover 2. Then the second fixed rod 15 rotates synchronously to make the movement of the box cover 2 more stable. At the same time, the mutual meshing of the sector gears 17 makes the box covers 2 on both sides move and open simultaneously. The rotation of the two pin shafts 18 drives the rotation of the second connecting rod 13 at the same time, so that the first connecting rod 12 drives the lifting plate 11 to slide and rise during the rotation process. When the box cover 2 is opened, the lifting plate 11 also rises at the same time. Then loosen the tightening bolt 22, sleeved the gear on the output shaft of the waterproof motor 23, and then tighten the tightening bolt 22 to fix the gear. After the fixing is completed, start the driving motor 5 to reverse, close and lower the box cover 2 and the lifting plate 11 at the same time. Then inject the cleaning liquid through the water inlet 8 so that the cleaning liquid submerges the gear. Then turn on the waterproof motor 23 to make the gear rotate, and clean it through the cylindrical brushes 21 on both sides of the gear. Then turn on the ultrasonic oscillator 24 to clean the small gaps on the gear.
[0028] As Figure 3 , Figure 5 shown, a cleaning device for gears includes a box body 1. One side of the box body 1 is fixedly provided with a dryer 3. A plurality of fans 9 are arranged inside the dryer 3. A heat dissipation pipe 10 is fixedly arranged inside the dryer 3. An air outlet 20 is fixedly arranged inside the box body 1. One side of the box body 1 is fixedly provided with a water pump 6 at the lower end. The upper end of the water pump 6 is fixedly provided with a water inlet 8. One end of the water pump 6 is fixedly provided with a water outlet 7.
[0029] The specific implementation method is as follows: After the gear is cleaned, start the driving motor 5 to open the box cover 2, and at the same time the lifting plate 11 rises. During the rising process, the cleaning liquid is discharged through the liquid leakage holes 16. After the lifting plate 11 rises completely, turn on the dryer 3 on one side of the box body 1. Then the hot air generated by the heat dissipation pipe 10 is blown towards the gear through the air outlet 20 by the fan 9, so that the gear can be quickly dried, saving the processing time and increasing the processing efficiency. The sewage after cleaning can be discharged through the water outlet 7 of the water pump 6, saving the time of manual operation.
[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cleaning device for gears, comprising a box body (1), characterized in that: A lifting plate (11) is slidably arranged inside the box body (1). One side of the lifting plate (11) is connected to the box cover (2) through a transmission mechanism, and the box cover (2) is arranged at the upper end of the box body (1). A plurality of liquid leakage holes (16) are fixedly arranged on the lifting plate (11). A plurality of waterproof motors (23) are fixedly arranged at the lower end of the lifting plate (11). A tightening bolt (22) is fixedly arranged on the output shaft of the waterproof motor (23). The tightening bolt (22) is threadedly connected to the output shaft of the waterproof motor (23). Cylindrical brushes (21) are fixedly arranged on both sides of the tightening bolt (22). An ultrasonic oscillator (24) is fixedly arranged inside the box body (1). An installation plate (19) is fixedly arranged on one side of the box body (1).
2. The cleaning device for a gear according to claim 1, wherein: The transmission mechanism includes two first connecting rods (12) rotatably arranged on one side of the lifting plate (11). One end of the first connecting rod (12) far from the lifting plate (11) is fixedly connected to a second connecting rod (13). One end of the second connecting rod (13) far from the first connecting rod (12) is fixedly connected to a pin shaft (18). One of the two pin shafts (18) is fixedly connected to the drive shaft of a drive motor (5). The drive motor (5) is fixedly connected to the installation plate (19).
3. The cleaning device for a gear according to claim 2, characterized in that: One end of the pin shaft (18) far from the second connecting rod (13) is fixedly provided with a first fixing rod (14). The box cover (2) is rotatably arranged at one end of the first fixing rod (14) far from the pin shaft (18). A second fixing rod (15) is fixedly arranged on one side of the box cover (2). Sector gears (17) are fixedly arranged at one ends of the two first fixing rods (14). The sector gears (17) are meshed with each other.
4. The cleaning device for a gear according to claim 3, characterized in that: One end of the second fixing rod (15) far from the box cover (2) is rotatably connected to an installation shaft (4). The installation shaft (4) is fixedly connected to the installation plate (19).
5. A cleaning device for gears according to claim 1, characterized in that: A dryer (3) is fixedly arranged on one side of the box body (1). A plurality of fans (9) are arranged inside the dryer (3). A heat dissipation pipe (10) is fixedly arranged on the inner side of the dryer (3). An air outlet (20) is fixedly arranged on the inner side of the box body (1).
6. The cleaning device for a gear according to claim 1, wherein: A water pump (6) is fixedly arranged at the lower end of one side of the box body (1). A water inlet (8) is fixedly arranged at the upper end of the water pump (6). A water outlet (7) is fixedly arranged at one end of the water pump (6).
Citation Information
Patent Citations
Gear machining and cleaning device
CN219817176U