Plasma processor with automatic feeding and discharging module
By introducing an automatic loading and unloading module into the plasma processor, using buffer plates and cam mechanisms, the shaking problem of the plasma machine during the cleaning process is solved, and a more stable and comprehensive cleaning effect is achieved.
Patent Information
- Application Number
- CN202421980893.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-15
AI Technical Summary
When cleaning the marker shell, the plasma processor is prone to shake due to the cylinder driving, resulting in some positions not being effectively cleaned.
The automatic loading and unloading module is adopted to improve the stability and position adjustment ability of the plasma machine by providing a second spring, blind hole and guide rod on the inner wall of the U-shaped seat.
It improves the stability and smoothness of the plasma machine during reciprocating displacement, reduces shaking, and ensures that all positions can be effectively cleaned.
Smart Images
Figure CN223083444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma processors, in particular to a plasma processor with an automatic loading and unloading module. Background Art
[0002] A plasma processor is a device for cleaning, activating, and coating the surface. Plasma surface treatment technology can increase surface tension, perform fine cleaning, remove static electricity, activate the surface, etc., and is widely used in glass, metal, wire, rubber, plastic, box gluing, rubber surface modification treatment. Plasma treatment is one of the most effective processes for cleaning, activating, and coating the surface, and can be used to process various materials, including plastics, metals, or glass, etc.
[0003] The plasma processor can clean the surface to remove mold release agents and additives on the surface. During the activation process, it can ensure the quality of subsequent bonding and coating processes, etc. For coating treatment, it can further improve the surface characteristics of the composite. Using this plasma technology, the surface of materials can be efficiently pre-treated according to specific process requirements.
[0004] When applying paint to the outer shell of a marker pen, a plasma processor is needed to clean other impurities such as external dust on the outer shell to improve the cleaning efficiency of the device. At the same time, the plasma processor is driven by a cylinder to reciprocate and clean the outside of the rotating outer shell so that every part of the outer shell can be cleaned. However, when the plasma processor reciprocates under the drive of the cylinder, it is prone to shaking, which easily causes some positions of the outer shell to not be cleaned well. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a plasma processor with an automatic loading and unloading module.
[0006] To achieve the above purpose, the utility model adopts the following technical solution: A plasma processor with an automatic loading and unloading module includes a base. A guide block is movably connected to the top surface of the base. A U-shaped seat is fixedly connected to the top surface of the guide block. A top plate is movably connected to the top surface of the U-shaped seat. A plasma machine is horizontally fixed to the top surface of the top plate. A buffer plate is movably connected to each of the two sides of the inner wall of the U-shaped seat. A chassis is provided on one side of the top surface of the U-shaped seat. A driving member is provided inside the chassis. The driving member movably penetrates through the chassis and is horizontally fixed to the top plate. A conveying mechanism is provided on the bottom surface of the base. A first electric rod is horizontally fixed to the top surface of the conveying mechanism. A back plate is provided at the rear of the conveying mechanism. A turntable is rotatably connected to the inner side of the back plate. A plurality of sleeve shafts are rotatably connected to the outside of the turntable. A blanking mechanism is provided on the back plate.
[0007] As a further description of the above technical solution: Two mirror-symmetrical threaded holes horizontally penetrate through the side surface of the guiding block. A screw rod is threadedly connected in each of the threaded holes. One end of the screw rod is rotatably connected to a support plate, and the support plate is fixed on the top surface of the base. The other end is drivingly connected to a first driving motor, and the first driving motor is horizontally fixed on the top surface of the base. The conveying mechanism includes a U-shaped block fixed on the bottom surface of the base. A plurality of conveying rollers are horizontally rotatably connected in the U-shaped block. An outer edge of the plurality of conveying rollers commonly sleeved with a conveyor belt. The outside of the U-shaped block is fixedly connected to a conveying motor, and the conveying motor is drivingly connected to the end of one of the conveying rollers. The first electric rod is horizontally fixed on the top surface of the U-shaped block.
[0008] As a further description of the above technical solution: Two mirror-symmetrical blind holes are horizontally formed in the inner wall of the U-shaped seat. A guide rod is axially slidably connected in each of the blind holes. A second spring is commonly fixed between the blind hole and the guide rod. The ends of every two guide rods commonly fix one of the buffer plates. A rotating motor is horizontally fixed on the rear side of the back plate. An output end of the rotating motor is drivingly connected to a driving shaft. The end of the driving shaft rotatably penetrates through the back plate and is concentrically fixed to the turntable. The blanking mechanism includes a second electric rod horizontally fixed on the outside of the back plate. The end of the second electric rod is vertically fixed to a dial rod.
[0009] As a further description of the above technical solution: Two mirror-symmetrical first sliding grooves are horizontally formed in the inner wall of the blind hole. A first slider is slidably connected in each of the first sliding grooves. The first slider is fixed to the guide rod.
[0010] As a further description of the above technical solution: The driving member includes a rotating shaft rotatably connected in the chassis. A cam is fixedly sleeved on the outer edge of the rotating shaft. One side of the cam abuts against a push plate. A push rod is horizontally fixed on the side surface of the push plate. The push rod axially slidably penetrates through the chassis and is horizontally fixed to the top plate. A first spring is sleeved on the outer edge of the push rod, and the first spring abuts between the chassis and the push plate. A second driving motor is horizontally fixed on the outside of the chassis.
[0011] As a further description of the above technical solution: Two mirror-symmetrical second sliding grooves are horizontally formed in the inner wall of the chassis. A second slider is slidably connected in each of the second sliding grooves. The second slider is fixed to the push plate. A moving block is fixedly connected to the bottom surface of the top plate. Two mirror-symmetrical guiding holes horizontally penetrate through the side surface of the moving block. A smooth rod is axially slidably connected in each of the guiding holes. The two smooth rods are horizontally fixed in the U-shaped seat.
[0012] The utility model has the following beneficial effects:
[0013] Compared with the prior art, the plasma processor with an automatic loading and unloading module is provided with a buffer plate telescopically connected to both sides of the inner wall of the U-shaped seat through a second spring, a blind hole and a guide rod, and a cam mechanism is arranged to drive the plasma machine to reciprocate, improving the stability of the plasma machine during reciprocating displacement. The buffer plate buffers and absorbs the impact force of the plasma machine during reciprocating displacement. The plasma machine is movably connected to the base through a guide block, a first driving motor and a screw rod, so as to adjust the position of the plasma machine, and thus the range of the plasma machine can be adjusted. Description of the Drawings
[0014] Figure 1 is a three-dimensional view of the overall structure of a plasma processor with an automatic loading and unloading module proposed by the utility model;
[0015] Figure 2 is a front view of the overall structure of a plasma processor with an automatic loading and unloading module proposed by the utility model;
[0016] Figure 3 is a main sectional view of the connection between the U-shaped seat and the chassis of a plasma processor with an automatic loading and unloading module proposed by the utility model;
[0017] Figure 4 is a side view of the overall structure of a plasma processor with an automatic loading and unloading module proposed by the utility model.
[0018] Legend Explanation:
[0019] 1. Base; 2. First driving motor; 3. Screw rod; 4. Threaded hole; 5. Guide block; 6. Support plate; 7. U-shaped seat; 8. Buffer plate; 9. Optical rod; 10. Guide hole; 11. Top plate; 12. Plasma machine; 13. Chassis; 14. Second driving motor; 15. Moving block; 16. Guide rod; 17. Push rod; 18. First spring; 19. Cam; 20. Push plate; 21. Blind hole; 22. Second spring; 23. Conveyor mechanism; 24. First electric rod; 25. Sleeve; 26. Turntable; 27. Back plate; 28. Second electric rod; 29. Poking rod. Detailed Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0021] Referring to Figures 1 to 4 , a plasma processor with an automatic loading and unloading module provided by the present utility model includes a base 1. A guide block 5 is movably connected to the top surface of the base 1. A U-shaped seat 7 is fixedly connected to the top surface of the guide block 5. A top plate 11 is movably connected to the top surface of the U-shaped seat 7. A moving block 15 is fixedly connected to the bottom surface of the top plate 11. Two mirror-symmetrical guide holes 10 are horizontally penetrated through the side surface of the moving block 15. Each guide hole 10 axially slidably penetrates a light rod 9. Two light rods 9 are horizontally fixed in the U-shaped seat 7. A plasma machine 12 is horizontally fixed to the top surface of the top plate 11. Two buffer plates 8 are movably connected to both sides of the inner wall of the U-shaped seat 7. Two mirror-symmetrical blind holes 21 are horizontally opened on the inner wall of the U-shaped seat 7. Each blind hole 21 axially slidably connects a guide rod 16. A second spring 22 is fixedly connected between the blind hole 21 and the guide rod 16. A buffer plate 8 is fixedly connected to the end of each two guide rods 16. Two mirror-symmetrical first chutes are horizontally opened on the inner wall of the blind hole 21. A first slider is slidably connected to each first chute. The first slider is fixedly connected to the guide rod 16. A chassis 13 is provided on one side of the top surface of the U-shaped seat 7. A driving member is provided in the chassis 13. The driving member movably penetrates through the chassis 13 and is horizontally fixed to the top plate 11. A conveying mechanism 23 is provided on the bottom surface of the base 1. A first electric rod 24 is horizontally fixed to the top surface of the conveying mechanism 23. A back plate 27 is provided at the rear side of the conveying mechanism 23. A turntable 26 is rotatably connected to the inner side of the back plate 27. A plurality of sleeve shafts 25 are rotatably connected to the outside of the turntable 26. A blanking mechanism is provided on the back plate 27;
[0022] The conveying mechanism 23 includes a U-shaped block fixed to the bottom surface of the base 1. A plurality of conveying rollers are horizontally rotatably connected in the U-shaped block. A conveyor belt is commonly sleeved on the outer edges of the plurality of conveying rollers. A conveying motor is fixedly connected to the outside of the U-shaped block. The conveying motor is drivingly connected to the end of one of the conveying rollers. The first electric rod 24 is horizontally fixed to the top surface of the U-shaped block. Two mirror-symmetrical threaded holes 4 are horizontally penetrated through the side surface of the guide block 5. A screw rod 3 is threadedly penetrated through each threaded hole 4. One end of the screw rod 3 is rotatably connected to a support plate 6. The support plate 6 is fixed to the top surface of the base 1. The other end is drivingly connected to a first driving motor 2. The first driving motor 2 is horizontally fixed to the top surface of the base 1;
[0023] A rotary motor is horizontally and fixedly installed at the rear side of the back plate 27. The output end of the rotary motor is drivingly connected to a drive shaft. The end of the drive shaft rotatably penetrates through the back plate 27 and is fixedly concentric with the turntable 26. The blanking mechanism includes a second electric rod 28 horizontally and fixedly installed outside the back plate 27. The end of the second electric rod 28 is vertically fixed with a dial rod 29. The driving member includes a rotating shaft rotatably connected inside the chassis 13. An outer edge of the rotating shaft is fixedly sleeved with a cam 19. One side of the cam 19 abuts against a push plate 20. Two mirror-symmetrical second sliding grooves are horizontally formed on the inner wall of the chassis 13. Each second sliding groove slidably connects a second slider. The second slider is fixedly connected to the push plate 20. A push rod 17 is horizontally fixed on a side surface of the push plate 20. The push rod 17 axially slides through the chassis 13 and is horizontally fixed to the top plate 11. An outer edge of the push rod 17 is sleeved with a first spring 18. The first spring 18 abuts between the chassis 13 and the push plate 20. A second driving motor 14 is horizontally fixed outside the chassis 13.
[0024] By telescopically connecting a buffer plate 8 to both sides of the inner wall of the U-shaped seat 7 through a second spring 22, a blind hole 21, and a guide rod 16, and setting a cam 19 mechanism to drive the plasma machine 12 to perform reciprocating displacement, the stability of the plasma machine 12 during reciprocating displacement is improved. The buffer plate 8 buffers and absorbs the impact force of the plasma machine 12 during reciprocating displacement. And connecting the plasma machine 12 to the base 1 through a guiding block 5, a first driving motor 2, and a screw rod 3 is to adjust the position of the plasma machine 12, thereby adjusting the range of the plasma machine 12.
[0025] Working principle: During use, the second driving motor 14 drives the cam 19 to rotate through the rotating shaft. The cam 19 drives the top plate 11 to perform reciprocating displacement through the first spring 18, the push plate 20, and the push rod 17, thereby driving the plasma machine 12 on the top plate 11 to perform reciprocating movement, so that the driving member does not stall, causing the plasma machine 12 to shake, improving the smoothness of the plasma machine 12 during reciprocating displacement. At the same time, when the moving block 15 collides with the buffer plate 8, the generated impact force will be buffered and absorbed by the buffer plate 8 and the second spring 22, further reducing the vibration. The first driving motor 2 drives the screw rod 3 to rotate. The screw rod 3 drives the entire plasma machine 12 to move through the threaded hole 4, thereby adjusting the position of the plasma machine 12, and thus adjusting the range of the plasma machine 12. Place the workpiece to be processed on the conveyor belt and send it to the first electric rod 24. The first electric rod 24 pushes it onto the sleeve shaft 25. The turntable 26 rotates, causing the workpiece on the sleeve shaft 25 to rotate to the position of the plasma machine 12, and the plasma machine processes it. After the processing is completed, it rotates to the lower side of the second electric rod 28. The second electric rod 28 drives the dial rod 29 to push out the processed workpiece on the sleeve shaft 25 and drop it back onto the conveyor belt again.
[0026] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A plasma processor with an automatic loading and unloading module, comprising a base (1), characterized in that: The top surface of the base (1) is movably connected with a guide block (5). The top surface of the guide block (5) is fixedly connected with a U-shaped seat (7). The top surface of the U-shaped seat (7) is movably connected with a top plate (11). The top surface of the top plate (11) is horizontally fixedly connected with a plasma machine (12). Both sides of the inner wall of the U-shaped seat (7) are each movably connected with a buffer plate (8). One side of the top surface of the U-shaped seat (7) is provided with a chassis (13). A driving member is arranged in the chassis (13). The driving member movably penetrates through the chassis (13) and is horizontally fixedly connected with the top plate (11). The bottom surface of the base (1) is provided with a conveying mechanism (23). The top surface of the conveying mechanism (23) is horizontally fixedly connected with a first electric rod (24). A back plate (27) is arranged at the rear side of the conveying mechanism (23). The inner side of the back plate (27) is rotatably connected with a turntable (26). A plurality of sleeve shafts (25) are rotatably connected to the outside of the turntable (26). A blanking mechanism is arranged on the back plate (27).
2. The plasma processor with an automatic loading and unloading module according to claim 1, characterized in that: Two mirror-symmetrical threaded holes (4) horizontally penetrate through the side surface of the guide block (5). Each threaded hole (4) is threadedly connected with a screw rod (3). One end of the screw rod (3) is rotatably connected with a support plate (6). The support plate (6) is fixed on the top surface of the base (1). The other end is drivingly connected with a first driving motor (2). The first driving motor (2) is horizontally fixed on the top surface of the base (1). The conveying mechanism (23) includes a U-shaped block fixed on the bottom surface of the base (1). A plurality of conveying rollers are horizontally rotatably connected in the U-shaped block. A conveyor belt is commonly sleeved on the outer edges of the plurality of conveying rollers. An external of the U-shaped block is fixedly connected with a conveying motor. The conveying motor is drivingly connected with the end of one of the conveying rollers. The first electric rod (24) is horizontally fixed on the top surface of the U-shaped block.
3. The plasma processor with an automatic loading and unloading module according to claim 1, wherein: Two mirror-symmetrical blind holes (21) are horizontally formed in the inner wall of the U-shaped seat (7). Each blind hole (21) is axially slidably connected with a guide rod (16). A second spring (22) is commonly fixed between the blind hole (21) and the guide rod (16). The ends of every two guide rods (16) are commonly fixed with one buffer plate (8). A rotary motor is horizontally fixed on the rear side of the back plate (27). The output end of the rotary motor is drivingly connected with a driving shaft. The end of the driving shaft rotatably penetrates through the back plate (27) and is concentrically fixed with the turntable (26). The blanking mechanism includes a second electric rod (28) horizontally fixed on the outside of the back plate (27). The end of the second electric rod (28) is vertically fixed with a dial rod (29).
4. The plasma processor with an automatic loading and unloading module according to claim 3, wherein: Two mirror-symmetrical first chutes are horizontally formed in the inner wall of the blind hole (21). Each first chute is slidably connected with a first slider. The first slider is fixedly connected with the guide rod (16).
5. A plasma processor with an automatic loading and unloading module according to claim 1, characterized in that: The driving member includes a rotating shaft rotatably connected within the chassis (13), an outer edge of the rotating shaft is fixedly sleeved with a cam (19), one side of the cam (19) abuts against a push plate (20), a push rod (17) is horizontally fixed to a side surface of the push plate (20), the push rod (17) axially slides through the chassis (13) and is horizontally fixed to the top plate (11), an outer edge of the push rod (17) is sleeved with a first spring (18), the first spring (18) abuts between the chassis (13) and the push plate (20), and a second driving motor (14) is horizontally fixed outside the chassis (13).
6. The plasma processor with an automatic loading and unloading module according to claim 5, characterized in that: Inner walls of the chassis (13) are horizontally provided with two mirror-symmetrical second sliding grooves, each of the second sliding grooves is slidably connected with a second slider, the second slider is fixedly connected with the push plate (20), a moving block (15) is fixedly connected to a bottom surface of the top plate (11), side surfaces of the moving block (15) horizontally penetrate through two mirror-symmetrical guiding holes (10), each of the guiding holes (10) is axially slidably penetrated with a light rod (9), and the two light rods (9) are horizontally fixed within the U-shaped seat (7).