Labor-saving correction device for hydraulic machine

By introducing conveying and limiting components into the hydraulic press correction device, the problems of low efficiency and high labor intensity caused by manual push of profiles are solved, and automated correction and stable transmission of profiles are realized.

CN223083556UActive Publication Date: 2025-07-11SHANGHAI YINXIANG HYDRAULIC TECH
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Patent Information

Application Number
CN202421875436.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-11
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing hydraulic press calibration devices require manual push of profiles, resulting in low calibration efficiency and increased labor intensity.

Method used

A hydraulic press calibration labor-saving device is designed, including a conveying assembly and a limiting assembly. The conveying roller is driven by a driving motor to convey the profile, and the conveying assembly is protected by a lifting cylinder and a return spring. The profile is laterally limited in combination with the limiting roller to adapt to profiles of different widths.

Benefits of technology

The automatic transmission and calibration of profiles is realized, the calibration efficiency is improved, the labor intensity is reduced, and the stability and adaptability of the calibration process are ensured.

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Abstract

The utility model discloses a hydraulic machine correction labor-saving device which comprises a platen, correction bases are arranged on the two sides of the top of the platen, a frame body is arranged in the middle of the rear end of the top of the platen, a correction hydraulic cylinder is arranged at the front end of the top of the frame body in a penetrating mode, and second groove bodies are arranged on the two sides of the top of the platen. A transmission roller is arranged between the two ends in the second groove body, and telescopic rods are arranged at the two ends of the bottom of the second groove body. The conveying assembly is arranged in the middle of the top end of the table plate, in the using process, a driving motor drives a conveying roller to rotate in a first groove body so that a sectional material needing to be corrected can be conveyed and moved, and in the correcting process, a lifting electric cylinder drives the first groove body to descend so that the conveying roller can be lower than the top face of a correcting base; the conveying assembly can be prevented from being damaged when the profiles are pressed down to be corrected, so that the effect of conveniently and rapidly conveying the profiles needing to be corrected is achieved, the labor intensity of workers is reduced, and the operability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of profile correction, in particular to a labor-saving device for hydraulic press correction. Background Art

[0002] Profiles are objects made by processing iron, steel or materials with certain strength and toughness into certain geometric shapes. During transportation and further processing, profiles may bend. To solve the problem of profile bending, a hydraulic press correction device is needed to correct the profiles.

[0003] As disclosed in the utility model with the authorization announcement number CN219357481U, a labor-saving device for hydraulic press correction includes a support seat and a hydraulic press table thereon. A correction table is fixed on the support seat, a bottom column is fixed on the side of the correction table, a sleeve shell elastically matched with the bottom column is arranged at the top of the bottom column, and a roller rotatably matched with the sleeve shell is arranged in the sleeve shell. The utility model solves the problem of excessive friction between the product and the correction table by using the dynamic characteristics, making the correction table dynamic and adding rollers on its surface, reducing the contact area between the workpiece and the correction table and the frictional resistance. When the product is placed on the rollers, due to the spring elastic force, the product does not directly contact the correction table, and the product can roll or move. When correcting, the hydraulic press table presses on the product to overcome the spring elastic force, and then the correction can start, and the elastic function of the rollers fails temporarily. When the pressure acting on the product gradually decreases and cannot overcome the spring elastic force, the rollers return to their original state. However, in the process of applying this technical solution, the profiles to be corrected are manually pushed and moved, and there is a technical problem that the profiles before and after correction cannot be automatically conveyed and moved to improve the correction efficiency and reduce the labor intensity of workers. Content of the Utility Model

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a labor-saving device for hydraulic press correction, which can solve the technical problem that the profiles to be corrected are manually pushed and moved, and the profiles before and after correction cannot be automatically conveyed and moved to improve the correction efficiency and reduce the labor intensity of workers.

[0005] To solve the above technical problems, the present utility model provides the following technical solution: A hydraulic press correction labor-saving device, including a table board. On both sides of the top of the table board, correction seats are provided. At the middle position of the rear end of the top of the table board, a frame body is provided. At the front end of the top of the frame body, a correction hydraulic cylinder is penetrated. On both sides of the top of the table board, second troughs are provided. Between the two ends inside the second troughs, conduction rollers are provided. At the two ends of the bottom of the second troughs, telescopic rods are provided. Outside the telescopic rods, return springs are provided. At the middle position of the top of the table board, a first trough is provided. Between the two ends inside the first trough, conveying rollers are provided. At the front end of the first trough, a driving motor is provided. Near the middle position of the bottom end of the table board, a lifting electric cylinder is penetrated. At both ends of the top of the correction seat, a limiting component is provided.

[0006] As a preferred technical solution of the present utility model, the front end of the conveying roller penetrates through the front end inside the first trough and is fixedly connected to the output end of the driving motor, and the top end of the lifting electric cylinder is fixedly connected to the middle position of the bottom end of the first trough.

[0007] As a preferred technical solution of the present utility model, the correction seats are symmetrically arranged on the top of the table board, and the correction seats are parallel to each other.

[0008] As a preferred technical solution of the present utility model, the bottom end of the telescopic rod is fixedly connected to the top of the table board, the top end of the return spring is fixedly connected to the bottom end of the second trough, and the bottom end of the return spring is fixedly connected to the top of the table board.

[0009] As a preferred technical solution of the present utility model, the limiting component includes a positioning seat. The positioning seat is arranged at both ends of the top of the correction seat. At the top end inside the correction seat, an adjustment groove is provided. At one end of the positioning seat, a connection groove is provided. Between the two ends inside the connection groove, a limiting roller is provided. At the bottom end inside the positioning seat, a connection through hole is provided. A connecting screw rod penetrates between the inside of the adjustment groove and the connection through hole. Outside the connecting screw rod at the inner bottom of the positioning seat, a tightening nut sleeve is provided.

[0010] As a preferred technical solution of the present utility model, the positioning seat is in an "L" shape. The diameter of the connecting screw rod is smaller than the inner width of the adjustment groove, and the connecting screw rod can move inside the adjustment groove.

[0011] Compared with the prior art, the beneficial effects that the present utility model can achieve are:

[0012] 1. By arranging a conveying component at the middle position of the top of the platen, during use, the driving motor drives the conveying roller to rotate in the first tank to convey the profiles that need to be corrected. And during the correction process, the lifting electric cylinder drives the first tank to descend so that the conveying roller is lower than the top surface of the correction seat, thus avoiding damage to the conveying component when the profile is pressed down for correction, achieving the effect of conveniently and quickly transferring the profiles that need to be corrected, reducing the labor intensity of the staff, and being more operable;

[0013] 2. By arranging limiting components at both ends of the top of the correction seat, during use, the limiting rollers are used to laterally limit the profiles that need to be corrected, avoiding the deviation of the profiles during the correction process and affecting the correction effect. And the distance between the positioning seat and the limiting rollers can be adjusted by adjusting the position spacing of the through-connecting screw in the adjustment slot, so as to achieve the purpose of effectively limiting profiles of different widths by using the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a rear three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 3 is a top view structural schematic diagram of the present utility model;

[0017] Figure 4 is a side view partial sectional structural schematic diagram of the correction seat of the present utility model.

[0018] Among them: 1. Platen; 2. Correction seat; 3. First tank; 4. Driving motor; 5. Positioning seat; 6. Second tank; 7. Conducting roller; 8. Expansion rod; 9. Connecting groove; 10. Frame; 11. Correction hydraulic cylinder; 12. Conveying roller; 13. Limiting roller; 14. Return spring; 15. Lifting electric cylinder; 16. Adjustment slot; 17. Through-connecting screw; 18. Tightening nut; 19. Connecting perforation. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the following combines specific embodiments to further elaborate the present utility model. However, the following embodiments are only the preferred embodiments of the present utility model, not all of them. Based on the embodiments in the embodiments, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present utility model. The experimental methods in the following embodiments are all conventional methods unless otherwise specified. The materials, reagents, etc. used in the following embodiments can all be obtained from commercial channels unless otherwise specified.

[0020] Embodiment

[0021] Please refer to Figures 1-4 As shown, the utility model provides a labor-saving device for hydraulic press calibration, including a platen 1. On both sides of the top of the platen 1, calibration seats 2 are provided. The calibration seats 2 are symmetrically arranged on the top of the platen 1 and are parallel to each other. At the middle position of the rear end of the top of the platen 1, a frame body 10 is provided. A calibration hydraulic cylinder 11 is penetrated through the front end of the top of the frame body 10. The profile placed on the calibration seats 2 is pressed by the calibration hydraulic cylinder 11. On both sides of the top of the platen 1, second grooves 6 are provided. Between the two ends inside the second grooves 6, conduction rollers 7 are provided. The profile is labor-savingly conducted and moved through the conduction rollers 7. At both ends of the bottom of the second grooves 6, telescopic rods 8 are provided. The bottom ends of the telescopic rods 8 are fixedly connected to the top of the platen 1. A return spring 14 is arranged outside the telescopic rods 8. The top end of the return spring 14 is fixedly connected to the bottom end of the second grooves 6, and the bottom end of the return spring 14 is fixedly connected to the top of the platen 1. The telescopic rods 8 can contract when the conduction rollers 7 are pressed to ensure the structural safety of the conduction rollers 7, and after the calibration work is completed, the conduction rollers 7 are pushed back to conduct the profile by the return spring 14;

[0022] As a further implementation manner of this embodiment, as Figure 1 、 Figure 2 and Figure 3 shown, at the middle position of the top of the platen 1, a first groove 3 is provided. Between the two ends inside the first groove 3, a transfer roller 12 is provided. At the front end of the first groove 3, a driving motor 4 is provided. The front end of the transfer roller 12 penetrates through the front end inside the first groove 3 and is fixedly connected to the output end of the driving motor 4. By driving the transfer roller 12 to rotate in the first groove 3 by the driving motor 4, the profile that needs to be calibrated can be transferred and moved. At a position near the middle of the bottom end of the platen 1, a lifting electric cylinder 15 is penetrated. The top end of the lifting electric cylinder 15 is fixedly connected to the middle position of the bottom end of the first groove 3. By driving the first groove 3 to descend by the lifting electric cylinder 15, the transfer roller 12 is lower than the top surface of the calibration seats 2, so as to avoid damage to the transfer assembly when the profile is pressed and calibrated, thereby achieving the effect of conveniently and quickly transferring the profile that needs to be calibrated and reducing the labor intensity of the staff;

[0023] During use, by driving the transfer roller 12 to rotate in the first groove 3 by the driving motor 4, the profile that needs to be calibrated can be transferred and moved, and during the calibration process, the first groove 3 is driven to descend by the lifting electric cylinder 15 so that the transfer roller 12 is lower than the top surface of the calibration seats 2 to avoid damage to the transfer assembly when the profile is pressed and calibrated;

[0024] As a further implementation manner of this embodiment, as Figures 1-4As shown, limiting components are provided at both ends of the top of the calibration base 2. The limiting components include positioning seats 5 in an "L" shape, which are arranged at both ends of the top of the calibration base 2. An adjustment slot 16 is provided at the top end inside the calibration base 2. A connection slot 9 is provided at one end of the positioning seat 5. A limiting roller 13 is arranged between both ends inside the connection slot 9. The limiting roller 13 is used to perform lateral limitation on the profile to be calibrated, avoiding the deviation of the profile during the calibration process and affecting the calibration effect. A connection through-hole 19 is provided at the bottom end inside the positioning seat 5. A through-connection screw 17 penetrates between the inside of the adjustment slot 16 and the connection through-hole 19. The diameter of the through-connection screw 17 is smaller than the internal width of the adjustment slot 16, and the through-connection screw 17 can move within the adjustment slot 16. By adjusting the position spacing of the through-connection screw 17 penetrating within the adjustment slot 16, the spacing between the positioning seat 5 and the limiting roller 13 can be adjusted, so as to achieve the purpose of effectively limiting profiles of different widths using the components. A tightening and loosening sleeve 18 is arranged outside the through-connection screw 17 at the bottom inside of the positioning seat 5. After positioning the position of the limiting roller 13, tightening the tightening and loosening sleeve 18 can fix the positioning seat 5 firmly;

[0025] During use, the limiting roller 13 is used to perform lateral limitation on the profile to be calibrated, and the spacing between the positioning seat 5 and the limiting roller 13 can also be adjusted by adjusting the position spacing of the through-connection screw 17 penetrating within the adjustment slot 16 to effectively limit profiles of different widths;

[0026] Specific working principle:

[0027] When using the hydraulic press calibration labor-saving device, first, the position spacing of the through-connection screw 17 penetrating within the adjustment slot 16 will be adjusted according to the size of the profile to be calibrated to adjust the spacing between the positioning seat 5 and the limiting roller 13 to suit the profile to be calibrated. Subsequently, the profile to be calibrated is placed on the calibration base 2 and between the limiting rollers 13. Then, the driving motor 4 is used to drive the conveying roller 12 to rotate within the first trough body 3 to convey and move the profile to be calibrated and positioned, and the conductive roller 7 is used to conduct and move the profile labor-savingly. At the same time, the limiting roller 13 performs lateral limitation on the profile to be calibrated. When the calibration work starts, the calibration hydraulic cylinder 11 is started to press down the profile placed on the calibration base 2, and the lifting electric cylinder 15 is used to drive the first trough body 3 to descend so that the conveying roller 12 is lower than the top surface of the calibration base 2 to avoid damage to the conveying component when the profile is pressed and calibrated. At the same time, the telescopic rod 8 contracts to ensure the structural safety of the conductive roller 7. After the calibration work is completed, the reset spring 14 is used to push the conductive roller 7 to reset and conduct the profile, and the lifting electric cylinder 15 is used to push the conveying roller 12 to rise to conduct and convey the profile, so as to perform efficient and stable profile calibration operations.

[0028] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A hydraulic press correction labor-saving device, comprising a platen (1), characterized in that: On both sides of the top of the platen (1), calibration seats (2) are provided. At the middle position of the rear end of the top of the platen (1), a frame body (10) is provided. At the front end of the top of the frame body (10), a calibration hydraulic cylinder (11) is penetrated. On both sides of the top of the platen (1), second troughs (6) are provided. Between the two ends inside the second trough (6), a conduction roller (7) is provided. At the two ends of the bottom of the second trough (6), telescopic rods (8) are provided. Outside the telescopic rods (8), return springs (14) are provided. At the middle position of the top of the platen (1), a first trough (3) is provided. Between the two ends inside the first trough (3), a conveying roller (12) is provided. At the front end of the first trough (3), a driving motor (4) is provided. At a position near the middle of the bottom end of the platen (1), a lifting electric cylinder (15) is penetrated. At both ends of the top of the calibration seat (2), a limiting component is provided.

2. The hydraulic press correction labor-saving device according to claim 1, wherein: The front end of the conveying roller (12) penetrates through the front end inside the first trough (3) and is fixedly connected to the output end of the driving motor (4). The top end of the lifting electric cylinder (15) is fixedly connected to the middle position of the bottom end of the first trough (3).

3. The hydraulic press correction labor-saving device according to claim 1, characterized in that: The calibration seats (2) are symmetrically arranged on the top of the platen (1), and the calibration seats (2) are parallel to each other.

4. The hydraulic press correction labor-saving device according to claim 1, characterized in that: The bottom end of the telescopic rod (8) is fixedly connected to the top of the platen (1). The top end of the return spring (14) is fixedly connected to the bottom end of the second trough (6). The bottom end of the return spring (14) is fixedly connected to the top of the platen (1).

5. A hydraulic press correction labor-saving device according to claim 1, characterized in that: The limiting component includes a positioning seat (5). The positioning seat (5) is provided at both ends of the top of the calibration seat (2). At the top end inside the calibration seat (2), an adjustment groove (16) is provided. At one end of the positioning seat (5), a connection groove (9) is provided. Between the two ends inside the connection groove (9), a limiting roller (13) is provided. At the bottom end inside the positioning seat (5), a connection through hole (19) is provided. A connecting screw rod (17) penetrates between the inside of the adjustment groove (16) and the connection through hole (19). Outside the connecting screw rod (17) at the inner bottom of the positioning seat (5), a tightening nut sleeve (18) is provided.

6. The hydraulic press correction labor-saving device according to claim 5, characterized in that: The positioning seat (5) is in an "L" shape. The diameter of the connecting screw rod (17) is smaller than the inner width of the adjustment groove (16), and the connecting screw rod (17) can move inside the adjustment groove (16).

Citation Information

Patent Citations

  • Labor-saving correction device for hydraulic machine

    CN219357481U