Cleaning device of vertical molding machine for well lid machining
By designing a cleaning device on the vertical molding machine for manhole cover processing, and using the cleaning components driven by hydraulic cylinders and motors, the problem of difficulty in cleaning up the upper pressure surface is solved, and the equipment is thoroughly cleaned and efficiency improved.
Patent Information
- Application Number
- CN202422204133.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-09
AI Technical Summary
During the use of existing vertical molding machines, it is difficult to clean the remaining debris on the upper pressing surface, resulting in incomplete cleaning.
A cleaning device for a vertical molding machine for manhole cover processing is designed, including a hydraulic cylinder, an upper pressure plate, a lower pressure plate, a guide slide rail and a cleaning mechanism. The scraper and a cleaning brush are driven by a motor-driven cleaning assembly to clean the sand on the surface of the upper pressure plate and the lower pressure plate, and collect it into the residual material collection box.
It realizes effective cleaning of the upper and lower press surfaces of the vertical molding machine, ensuring thorough cleaning, reducing residues, and improving the efficiency and cleanliness of the equipment.
Smart Images

Figure CN223198024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding machines, and in particular to a cleaning device of a vertical molding machine for processing manhole covers. Background Art
[0002] Vertical molding machine is a casting equipment used to make sand molds. Its main functions are: filling sand, filling loose molding sand into the sand box, compacting the molding sand, and making the loose molding sand in the sand box compacted by different methods such as vibration, compaction, vibration pressure, and shot pressure to ensure that the sand mold has the necessary strength during transportation and pouring, and demolding, using different mechanisms to remove the pattern from the compacted sand mold;
[0003] The Chinese authorized patent application number (CN202020109517.5) discloses a vertical molding machine for manhole cover casting, comprising a machine body, a cylinder base is provided in front of the machine body, a demoulding platform is installed on the upper end of the cylinder base, a top cylinder is installed on the upper surface of the demoulding platform, a working platform is installed on the upper end of the top cylinder, a sand pressing plate is provided above the working platform, a cylinder base oil filling port is provided on the front side of the cylinder base, and demoulding oil cylinders are provided on both sides of the cylinder base on the lower surface of the demoulding platform, a push rod is installed above the demoulding platform, and a rotating frame is provided above the machine body;
[0004] The above scheme can control the extension and retraction of the telescopic rod by moving the air cylinder, so that the cleaning head can be used to clean the remaining sand and gravel on the working platform. Since the vertical molding machine squeezes and compacts the loose molding sand in the vertical direction, some debris will remain on the upper and lower pressure surfaces of the vertical molding machine. Although the above scheme can clean and collect the debris on the lower pressure surface, it will not be applicable to the upper pressure surface. For this reason, a cleaning device for a vertical molding machine for manhole cover processing is proposed. Utility Model Content
[0005] The utility model provides a cleaning device for a vertical molding machine for manhole cover processing, which solves the problems raised in the above-mentioned related background technologies.
[0006] The technical solution of the utility model is as follows:
[0007] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a cleaning device for a vertical molding machine for manhole cover processing, comprising a vertical molding machine base, a hydraulic cylinder fixedly mounted on the top of the vertical molding machine base, an upper pressure plate fixedly mounted on the bottom end of the hydraulic cylinder, a lower pressure plate fixedly mounted on the vertical molding machine base directly below the upper pressure plate, and a control panel fixedly mounted on one side of the vertical molding machine base, wherein the vertical molding machine base is provided with an adjustment cavity extending through the side away from the lower pressure plate, a connecting base is fixedly mounted on the outside of the adjustment cavity, guide rails are symmetrically mounted on opposite surfaces of the inner wall of the connecting base, a cleaning mechanism is connected between the two guide rails, the cleaning mechanism comprises a carrier mounted between the two guide rails, a cleaning assembly mounted inside the carrier, a motor fixedly mounted on the side of the carrier close to the connecting base, and a residual material collection box fixedly mounted at the bottom end of the carrier.
[0008] Preferably, the support frame is a C-shaped structure, both ends of the support frame are connected to the adjacent support frame via connecting blocks, and the support frame is adapted to the structural size and position of the guide rail.
[0009] Preferably, the cleaning assembly is composed of a driving roller and a driven roller rotatably mounted inside a carrier frame, and a transmission belt connected between the driving roller and the driven roller, and a plurality of scrapers are fixedly mounted on the outer surface of the transmission belt.
[0010] Preferably: the scraper has a V-shaped structure, and several scrapers are arranged at equal intervals on the transmission belt. Cleaning brushes are fixedly installed on the outer surface of the transmission belt between two adjacent scrapers. The cleaning component is arranged at an angle inside the carrier frame, and the output shaft of the motor passes through the carrier frame and is connected to the active roller on the cleaning component.
[0011] Preferably, the residual material collection box is formed with an arc structure matching the outer circumference of the lower pressure plate at one end close to the control panel, and a discharge port is formed on the lower surface of the residual material collection box away from the lower pressure plate, and a screen is fixedly installed inside the discharge port.
[0012] The working principle and beneficial effects of the utility model are as follows:
[0013] When the vertical molding machine is in use, the carrier will be inside the adjustment chamber and will not affect the operation of the vertical molding machine. When the vertical molding machine needs to be cleaned, the carrier can be pushed along the guide rail to make one end of the residual material collection box fit with the outer circumference of the lower pressure plate. Then the motor output end is used to drive and drive the active roller on the cleaning assembly inside the carrier to rotate. Under the drive of the active roller, the transmission belt and the scraper and cleaning brush on the outer surface of the transmission belt can be driven to move synchronously. The scraper can contact the sand on the surface of the upper and lower pressure plates and effectively scrape it off. At the same time, the cleaning brush can further clean the surfaces of the upper and lower pressure plates of the removed sand, and at the same time, the removed sand is swept into the interior of the residual material collection box for storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the utility model;
[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the local structure at point A;
[0018] Figure 4 For this utility model Figure 2 Schematic diagram of the local structure at point B in the middle.
[0019] In the figure: 1. Vertical molding machine base; 2. Hydraulic cylinder; 3. Upper pressure plate; 4. Lower pressure plate; 5. Control panel; 6. Adjustment chamber; 7. Connecting base; 8. Guide rail; 9. Carrying frame; 10. Cleaning assembly; 11. Motor; 12. Scraper; 13. Cleaning brush; 14. Residual material collection box; 15. Screen; 16. Collection drawer. DETAILED DESCRIPTION
[0020] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0022] like Figure 1-4As shown, the embodiment of the utility model provides a cleaning device for a vertical molding machine for manhole cover processing, comprising a vertical molding machine base 1, a hydraulic cylinder 2 fixedly mounted on the top of the vertical molding machine base 1, an upper pressing plate 3 fixedly mounted on the bottom end of the hydraulic cylinder 2, a lower pressing plate 4 fixedly mounted on the vertical molding machine base 1 just below the upper pressing plate 3, and a control panel 5 fixedly mounted on one side of the vertical molding machine base 1. The control panel 5 controls the bottom end of the hydraulic cylinder 2 to move vertically downward, thereby compacting the sand box placed between the upper pressing plate 3 and the lower pressing plate 4, and the vertical molding machine base 1 is away from An adjusting chamber 6 is provided on one side of the lower pressing plate 4, and a connecting base frame 7 is fixedly installed on the outside of the adjusting chamber 6. Guide slide rails 8 are symmetrically installed on the opposite surfaces of the inner wall of the connecting base frame 7. A cleaning mechanism is connected between the two guide slide rails 8. After the sand box is compacted, part of the molding sand adheres to the surfaces of the upper pressing plate 3 and the lower pressing plate 4 and falls to the bottom. The cleaning mechanism installed in the adjusting chamber 6 can clean the molding sand adhered to the surfaces of the upper pressing plate 3 and the lower pressing plate 4. The cleaned and fallen molding sand can fall into the interior of the residual material collection box 14 for storage, thereby meeting the cleaning needs of the vertical molding machine.
[0023] The cleaning mechanism includes a carrier frame 9 installed between two guide rails 8, a cleaning component 10 installed inside the carrier frame 9, a motor 11 fixedly installed on the side of the carrier frame 9 close to the connecting base frame 7, and a residual material collection box 14 fixedly installed at the bottom end of the carrier frame 9. The output end of the motor 11 can drive the cleaning component 10 installed inside the carrier frame 9 to rotate at a uniform speed. The scraper 12 on the outer surface of the rotating cleaning component 10 can effectively remove the sand adhering to the upper pressure plate 3 or the lower pressure plate 4, and the sand removed from the surface of the upper pressure plate 3 and the lower pressure plate 4 can be cleaned by using the cleaning brush 13 and transported to the inside of the residual material collection box 14.
[0024] In this embodiment, specifically: the carrier 9 is a C-shaped structure, and both ends of the carrier 9 are connected to the adjacent carriers 9 through connecting blocks. The carrier 9 is adapted to the structural size and position of the guide slide 8. The cleaning assembly 10 is composed of an active roller and a driven roller rotatably mounted inside the carrier 9 and a transmission belt connected between the active roller and the driven roller. A plurality of scrapers 12 are fixedly mounted on the outer surface of the transmission belt. The scrapers 12 are V-shaped. A plurality of scrapers 12 are arranged at equal intervals on the transmission belt. A cleaning brush 13 is fixedly mounted on the outer surface of the transmission belt between two adjacent scrapers 12. The cleaning assembly 10 is tilted inside the carrier 9. The output shaft of the motor 11 passes through the carrier 9 and is connected to the active roller on the cleaning assembly 10. When the vertical molding machine is in use, the carrier 9 will Being inside the adjustment chamber 6 will not affect the operation of the vertical molding machine. When the vertical molding machine needs to be cleaned, the carrier 9 can be pushed along the guide slide 8 so that one end of the residual material collection box 14 is in contact with the outer circumference of the lower pressure plate 4. Then the output end of the motor 11 is used to drive and drive the active roller on the cleaning component 10 inside the carrier 9 to rotate. Under the transmission of the active roller, the transmission belt and the scraper 12 and the cleaning brush 13 on the outer surface of the transmission belt can be driven to move synchronously. The scraper 12 can contact the sand on the surface of the upper pressure plate 3 and the lower pressure plate 4 and effectively scrape it off. At the same time, the cleaning brush 13 can further clean the surfaces of the upper pressure plate 3 and the lower pressure plate 4 of the removed sand, and at the same time, the removed sand is swept into the interior of the residual material collection box 14 for storage.
[0025] In this embodiment, specifically: the residual material collection box 14 is formed with an arc-shaped structure that matches the outer circumferential surface of the lower pressing plate 4 at one end close to the control panel 5, and a discharge port is formed on the lower surface of the residual material collection box 14 away from the lower pressing plate 4. A screen 15 is fixedly installed inside the discharge port. The screen 15 is adapted to the size and position of the discharge port structure. The longitudinal cross-section of the screen 15 is a conical structure. A discharge port is formed at one end of the residual material collection box 14, and a collection drawer 16 is slidably installed inside the discharge port. The collection drawer 16 is fixed to the residual material collection box 1 4. The structural dimensions and positions are adapted to each other. When the residual material collecting box 14 moves along the guide rail 8 following the carrier 9, it can fit with the outer circumferential surface of the lower pressing plate 4 to reduce the falling of the removed sand. At the same time, the residual material collecting box 14 can limit the moving position of the carrier 9. The removed sand can fall into the interior of the residual material collecting box 14. The sand entering the residual material collecting box 14 can be screened through the screen 15, and the compacted sand can be screened out to facilitate the subsequent crushing process for reuse.
[0026] When the utility model is working: the bottom end of the hydraulic cylinder 2 is controlled by the control panel 5 to move vertically downward, thereby compacting the sand box placed between the upper pressing plate 3 and the lower pressing plate 4. After the sand box is compacted, part of the molding sand adheres and falls onto the surfaces of the upper pressing plate 3 and the lower pressing plate 4. The molding sand adhered to the surfaces of the upper pressing plate 3 and the lower pressing plate 4 can be cleaned by the cleaning mechanism installed in the regulating chamber 6. The cleaned and fallen molding sand can fall into the interior of the residual material collection box 14 for storage, thereby meeting the cleaning needs of the vertical molding machine;
[0027] When the vertical molding machine is in use, the carrier 9 will be inside the adjustment chamber 6 and will not affect the operation of the vertical molding machine. When the vertical molding machine needs to be cleaned, the carrier 9 can be pushed along the guide rail 8 so that one end of the residual material collection box 14 is in contact with the outer circumferential surface of the lower pressing plate 4.
[0028] Then, the output end of the motor 11 is used to drive and drive the active roller on the cleaning component 10 inside the carrier 9 to rotate. Under the drive of the active roller, the transmission belt and the scraper 12 and the cleaning brush 13 on the outer surface of the transmission belt can be driven to move synchronously. The scraper 12 can contact the sand on the surface of the upper pressure plate 3 and the lower pressure plate 4 and effectively scrape it off. At the same time, the cleaning brush 13 can further clean the surfaces of the upper pressure plate 3 and the lower pressure plate 4 of the cleared sand, and at the same time, clean the cleared sand into the interior of the residual material collection box 14 for storage.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cleaning device for a vertical molding machine for processing manhole covers, comprising a vertical molding machine base (1), a hydraulic cylinder (2) fixedly mounted on the top of the vertical molding machine base (1), an upper pressing plate (3) fixedly mounted on the bottom end of the hydraulic cylinder (2), a lower pressing plate (4) fixedly mounted on the vertical molding machine base (1) just below the upper pressing plate (3), and a control panel (5) fixedly mounted on one side of the vertical molding machine base (1), characterized in that: The vertical molding machine base (1) is provided with an adjustment chamber (6) on one side away from the lower pressing plate (4), a connecting base frame (7) is fixedly installed on the outside of the adjustment chamber (6), guide rails (8) are symmetrically installed on opposite surfaces of the inner wall of the connecting base frame (7), and a cleaning mechanism is connected between the two guide rails (8); The cleaning mechanism comprises a carrier frame (9) mounted between two guide rails (8), a cleaning assembly (10) mounted inside the carrier frame (9), a motor (11) fixedly mounted on a side of the carrier frame (9) close to the connection base frame (7), and a residual material collection box (14) fixedly mounted at the bottom end of the carrier frame (9).
2. A cleaning device for a vertical molding machine for manhole cover processing according to claim 1, characterized in that: The carrier frame (9) is a C-shaped structure, and both ends of the carrier frame (9) are connected to the adjacent carrier frame (9) through connecting blocks. The structural dimensions and positions of the carrier frame (9) and the guide rail (8) are compatible.
3. A cleaning device for a vertical molding machine for manhole cover processing according to claim 1, characterized in that: The cleaning assembly (10) is composed of a driving roller and a driven roller rotatably mounted inside a carrier frame (9), and a transmission belt connected between the driving roller and the driven roller, and a plurality of scrapers (12) are fixedly mounted on the outer surface of the transmission belt.
4. A cleaning device for a vertical molding machine for manhole cover processing according to claim 3, characterized in that: The scraper (12) has a V-shaped structure, and a plurality of scrapers (12) are arranged at equal intervals on the transmission belt, and a cleaning brush (13) is fixedly installed on the outer surface of the transmission belt between two adjacent scrapers (12).
5. The cleaning device of a vertical molding machine for manhole cover processing according to claim 3, characterized in that: The cleaning component (10) is arranged obliquely inside the carrier (9), and the output shaft of the motor (11) passes through the carrier (9) and is connected to the active roller on the cleaning component (10).
6. A cleaning device for a vertical molding machine for manhole cover processing according to claim 1, characterized in that: The residual material collection box (14) is formed with an arc-shaped structure at one end close to the control panel (5) that matches the outer circumferential surface of the lower pressing plate (4), and a discharge opening is formed on the lower surface of the residual material collection box (14) away from the lower pressing plate (4), and a screen (15) is fixedly installed inside the discharge opening.
7. A cleaning device for a vertical molding machine for manhole cover processing according to claim 6, characterized in that: The screen (15) is adapted to the structural size and position of the feed opening, and the longitudinal cross-section of the screen (15) is a conical structure.
8. The cleaning device of a vertical molding machine for manhole cover processing according to claim 1, characterized in that: A discharge port is formed at one end of the residual material collection box (14), and a collection drawer (16) is slidably mounted inside the discharge port. The collection drawer (16) is adapted to the residual material collection box (14) in terms of structure, size and position.
Citation Information
Patent Citations
Vertical molding machine for well lid casting
CN211515995U
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