Ninety-degree arc bending tool

By designing a ninety-degree arc bend tooling, using brackets and screws to drive the roller to rotate, the problem of labor-intensive workloads in the existing workload is solved, and the labor-saving bending of the conductor in a narrow space is achieved.

CN223083592UActive Publication Date: 2025-07-11BEIJING STARTORUS FUSION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422302366.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-11
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The existing bent tooling requires a large external force to fix the conductor, and bent is laborious and difficult to operate effectively in a narrow space.

Method used

A ninety-degree arc bend tool is designed, including a bracket, a rotating shaft, a screw, a roller and a limit shaft. The conductor is fixed through a fixed channel, and the screw is used to push the roller to rotate about the arc surface to achieve simple support and labor-saving bending of the conductor.

Benefits of technology

It is realized that the conductor does not lift up during the bending process, and can operate in a narrow space with labor saving, and use internal force to complete the 90-degree arc bend.

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Abstract

The utility model provides a 90-degree arc bending tool. The 90-degree arc bending tool comprises a support and a side plate. The support comprises a base and a supporting plate. A fixed channel is arranged on the base, and a conductor can penetrate through the fixed channel; an arc-shaped surface which is bent downwards is arranged at the end of the base; a rotating shaft is rotatably arranged above the supporting plate, and the rotating shaft is in threaded connection with a lead screw; rollers and limiting shafts are rotatably arranged on the side plates; the end of the lead screw is rotationally connected with the limiting shaft, and the lead screw pushes the limiting shaft so as to drive the roller to rotate around the arc-shaped face. According to the 90-degree arc bending tool provided by the utility model, the conductor is fixed through the fixing channel; rotation of the lead screw is converted into front-back movement of the lead screw, the side plates are pushed to rotate, the idler wheels rotate around the arc-shaped faces, a conductor is bent, operation can be conducted in a narrow space, and more labor is saved through internal force. The rotating shaft and the limiting shaft can rotate, and when the lead screw pushes the side plate to rotate, the side plate cannot be clamped due to the change of the angle of the lead screw.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending tooling, in particular to a 90-degree arc bending tooling. Background Art

[0002] When bending a conductor (for example, a copper conductor, a superconducting tape), in a common method, one end of the lead-out part of the coil is fixed, and the other end has a rotating arm driving a roller to realize arc bending. The fixed end bears a large torque, and there is no place or it is difficult to fix.

[0003] Therefore, there is an urgent need for a tooling that uses the internal force of the tooling to fix the conductor and overcome the reaction force during bending, and can realize bending only with simple support assistance. Summary of the Utility Model

[0004] The embodiment of the utility model provides a 90-degree arc bending tooling, which solves the problems that the existing bending tooling requires a large external force for fixing and is laborious to bend.

[0005] To overcome the above technical problems, according to the embodiment of the utility model, a 90-degree arc bending tooling is provided, including:

[0006] A bracket for fixing a conductor; the bracket includes a base and a support plate formed on the base; a fixing channel is arranged on the base for the conductor to pass through the fixing channel; an arc-shaped surface bent downward is arranged at the end of the base, and the upper end of the arc-shaped surface is flush with the bottom surface of the fixing channel; a rotating shaft is rotatably arranged above the support plate, the rotating shaft is located above the fixing channel, and a lead screw is threadedly connected to the rotating shaft;

[0007] A side plate hinged to the bracket through a hinge shaft; a roller and a limiting shaft are rotatably arranged on the side plate; the axis of the hinge shaft is located at the center of the circle of the arc-shaped surface, the roller is matched with the arc-shaped surface, and the distance between the roller and the arc-shaped surface can pass through the conductor; the end of the lead screw is rotatably connected to the limiting shaft, and the lead screw pushes the limiting shaft to drive the roller to rotate around the arc-shaped surface.

[0008] In some embodiments, a placement surface is formed on the base, and a fixing cover is arranged on the placement surface. The area enclosed by the fixing cover and the placement surface is the fixing channel.

[0009] In some embodiments, the placement surface is a plane and is flush with the upper end of the arc-shaped surface.

[0010] In some embodiments, the number of the side plates is two, which are respectively located on both sides of the bracket.

[0011] In some embodiments, the roller is rotatably mounted between the two side plates through a first fixing member.

[0012] In some embodiments, the limiting shaft is rotatably mounted between the two side plates through a second fixing member.

[0013] In some embodiments, the side plates are in an L shape.

[0014] In some embodiments, the number of the support plates is two, which are respectively formed on both sides of the fixed channel.

[0015] In some embodiments, the rotating shaft is rotatably mounted between the two support plates through a third fixing member.

[0016] In some embodiments, a screwing block is formed at the free end of the screw rod.

[0017] The technical solutions provided by the embodiments of the present utility model may include the following beneficial effects:

[0018] The ninety-degree arc bending tooling provided by the present utility model fixes the conductor through the fixed channel so that it will not warp during bending; utilizes the rotation of the lead screw to be converted into the forward and backward movement of the lead screw, pushes the side plate to rotate, makes the roller rotate around the arc surface, and bends the conductor, which can be operated in a narrow space and is more labor-saving by using internal force; both the rotating shaft and the limiting shaft can rotate, and when the lead screw pushes the side plate to rotate, it will not be stuck due to the change of the lead screw angle.

[0019] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings herein are incorporated into the specification and form a part of the specification, showing embodiments consistent with the present utility model and used together with the specification to explain the principles of the present utility model.

[0021] Figure 1 is a schematic three-dimensional structure diagram of a ninety-degree arc bending tooling shown according to an exemplary embodiment.

[0022] Figure 2 is a schematic side view structure diagram of a ninety-degree arc bending tooling shown according to an exemplary embodiment.

[0023] Figure 3 is a schematic structure diagram of a ninety-degree arc bending tooling without the side plates shown according to an exemplary embodiment.

[0024] In the figure, 1 is a bracket; 101 is a base; 102 is a support plate; 103 is a fixed channel; 104 is an arc surface; 105 is a placement surface; 106 is a fixed cover;

[0025] 2 is a rotating shaft; 3 is a lead screw; 301 is a screwing block; 4 is a hinge shaft; 5 is a side plate; 6 is a roller; 7 is a limiting shaft; 8 is a first fixing member; 9 is a second fixing member; 10 is a third fixing member. Detailed implementation manners

[0026] Among them, the attached drawings are only for illustrative purposes, showing only schematic diagrams rather than physical drawings, and should not be construed as limitations on this patent; for better illustration of the embodiments of the present invention, some components in the attached drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted.

[0027] In the attached drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components; in the description of the present invention, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or position relationship, it is based on the orientation or position relationship shown in the attached drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the attached drawings are only for illustrative purposes and should not be construed as limitations on this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0028] In the description of the present invention, unless otherwise clearly specified and limited, if terms such as "connection" are used to indicate the connection relationship between components, this term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] As Figures 1-3 shown, the present invention provides a ninety-degree arc bending tooling. Some specific embodiments are described below. In one specific embodiment of the ninety-degree arc bending tooling, it includes a bracket 1 for fixing a conductor and a side plate 5 hinged to the bracket 1 through a hinge shaft 4. Among them, the conductor can include material conductors such as copper conductors and superconducting tapes. This bending tooling can bend copper conductors and can also bend superconducting tapes. In this embodiment, a copper conductor is taken as an example for illustration:

[0030] The bracket 1 includes a base 101 and a support plate 102 formed on the base 101. A fixing channel 103 is provided on the base 101. The number of support plates 102 is two, which are respectively formed on both sides of the fixing channel 103. The copper conductor passes through the area formed between the two support plates 102 and reaches the fixing channel 103. The fixing channel 103 can pass through the copper conductor. When the conductor passes through the fixing channel 103, it is fixed by the fixing channel 103, achieving the purpose of fixing one end while bending the other end of the conductor. An arc surface 104 that bends downward is formed at the end of the base 101. The upper end of the arc surface 104 is flush with the bottom surface of the fixing channel 103. When the copper conductor reaches the arc surface 104 after passing through the fixing channel 103, the copper conductor can be bent downward closely attached to the arc surface 104 to complete the bending of the copper conductor.

[0031] To provide the bending force for the copper conductor, a rotating shaft 2 is rotatably mounted above the two support plates 102 through a third fixing member 10. The rotating shaft 2 is located above the fixing channel 103 and can rotate. A lead screw 3 is threadedly connected to the rotating shaft 2 (the threads on the lead screw 3 are omitted in Figure 1 , 2 ). The lead screw 3 is driven to rotate by an external force and can move forward or backward on the rotating shaft 2. The number of side plates 5 is two, which are respectively hinged to both sides of the bracket 1 through a hinge shaft 4. The shapes of the two side plates 5 are both L-shaped. A roller 6 and a limiting shaft 7 are rotatably mounted on the side plates 5. More specifically, the roller 6 is rotatably mounted between the two side plates 5 through a first fixing member 8. The limiting shaft 7 is rotatably mounted between the two side plates 5 through a second fixing member 9. The roller 6 is located at one end close to the arc surface 104, and the limiting shaft 7 is located between the roller 6 and the rotating shaft 2. The axis of the hinge shaft 4 is located at the center of the circle of the arc surface 104. The roller 6 cooperates with the arc surface 104, and the distance between the roller 6 and the arc surface 104 can pass through the copper conductor. During use, after the copper conductor passes through the fixing channel 103, a section to be bent is passed through the space between the roller 6 and the arc surface 104. The end of the lead screw 3 is rotatably connected to the limiting shaft 7. The lead screw 3 can rotate on the limiting shaft 7 and push the limiting shaft 7 to move when moving. When the lead screw 3 rotates, it pushes the limiting shaft 7 to move away from the rotating shaft 2 side. The limiting shaft 7 thus drives the roller 6 to rotate around the arc surface 104, bending the copper conductor along the arc surface 104 to achieve bending. The radian of the arc surface 104 is 90 degrees, so the device of the present application can achieve a 90-degree circular arc bending.

[0032] The fixed channel 103 can be set in various ways. One of the setting ways disclosed in this application is that a placement surface 105 is formed on the base 101, and a fixed cover 106 is fixed on the placement surface 105 by bolts. The area enclosed by the fixed cover 106 and the placement surface 105 is the fixed channel 103, and the longitudinal cross-sectional shape of the fixed channel 103 is the same as that of the conductor, so as to ensure that the fixed channel 103 can fix the conductor and prevent the conductor from shaking when bent. In this embodiment, the copper conductor is a long strip with a square longitudinal cross-section. Correspondingly, the placement surface 105 is a plane and is flush with the upper end of the arc surface 104, and the longitudinal cross-section of the inner cavity of the fixed cover 106 is square. The copper conductor can pass through the inner cavity of the fixed cover 106 by closely adhering to the placement surface 105, so that the fixed cover 106 fixes the copper conductor and prevents one end of the copper conductor from tilting during bending.

[0033] To facilitate the screwing of the lead screw 3, a screwing block 301 is formed at the free end of the lead screw 3, and the lead screw can be screwed by an external tool such as a wrench, so as to push the roller 6 forward, which is relatively labor-saving.

[0034] After considering the specification and the disclosure here in practice, those skilled in the art will easily think of other implementation schemes of the present invention. This application aims to cover any variations, uses or adaptive changes of the present invention, and these variations, uses or adaptive changes follow the general principles of the present invention and include the common general knowledge or conventional technical means in the technical field not disclosed in the present invention. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present invention are pointed out by the following claims.

[0035] It should be understood that the present invention is not limited to the exact structure already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.

Claims

1. A ninety-degree arc bending tooling, characterized in that Including: A bracket (1) for fixing a conductor; the bracket (1) includes a base (101) and a support plate (102) formed on the base (101); a fixing channel (103) is provided on the base (101) for the conductor to pass through the fixing channel (103); an arc surface (104) that bends downward is provided at the end of the base (101), and the upper end of the arc surface (104) is flush with the bottom surface of the fixing channel (103); a rotating shaft (2) is rotatably provided above the support plate (102), the rotating shaft (2) is located above the fixing channel (103), and a lead screw (3) is threadedly connected to the rotating shaft (2); A side plate (5) hinged to the bracket (1) through a hinge shaft (4); a roller (6) and a limit shaft (7) are rotatably provided on the side plate (5); the axis of the hinge shaft (4) is located at the center of the arc surface (104), the roller (6) is matched with the arc surface (104), and the distance between the roller (6) and the arc surface (104) can pass through the conductor; the end of the lead screw (3) is rotatably connected to the limit shaft (7), and the lead screw (3) pushes the limit shaft (7) to drive the roller (6) to rotate around the arc surface (104).

2. The ninety-degree arc bending tooling according to claim 1, wherein A placement surface (105) is formed on the base (101), and a fixing cover (106) is provided on the placement surface (105), and the area enclosed by the fixing cover (106) and the placement surface (105) is the fixing channel (103).

3. The ninety-degree arc bending tooling according to claim 2, characterized in that, The placement surface (105) is a plane and is flush with the upper end of the arc surface (104).

4. The ninety-degree arc bending tooling according to claim 1, wherein The number of the side plates (5) is two, and they are respectively located on both sides of the bracket (1).

5. The ninety-degree arc bending tooling according to claim 4, characterized in that, The roller (6) is rotatably mounted between the two side plates (5) through a first fixing member (8).

6. The ninety-degree arc bending tooling according to claim 4, characterized in that The limit shaft (7) is rotatably mounted between the two side plates (5) through a second fixing member (9).

7. The ninety-degree arc bending tooling according to claim 4, characterized in that, The shape of the side plate (5) is L-shaped.

8. The ninety-degree arc bending tooling according to claim 1, wherein The number of the support plates (102) is two, and they are respectively formed on both sides of the fixing channel (103).

9. The ninety-degree arc bending tooling according to claim 8, characterized in that, The rotating shaft (2) is rotatably mounted between the two support plates (102) through a third fixing member (10).

10. The ninety-degree arc bending tooling according to claim 1, characterized in that, A screwing block (301) is formed at the free end of the lead screw (3).