Evaporator laser welding jig
By designing an automated evaporator laser welding fixture, the problems of inconvenient clamping and difficulty in taking out during the evaporator welding process are solved, and automated welding and mold release operations are realized, which improves welding efficiency and convenience.
Patent Information
- Application Number
- CN202422314669.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-23
AI Technical Summary
During the welding process of the evaporator, the product is inconvenient to clamp and fix, the welding operation is cumbersome and it is difficult to remove the product, which wastes manpower.
An evaporator laser welding fixture including a base, a profiling mechanism, a pressing plate, a rotary pressing mechanism, a demolding mechanism and a cover opening assembly is designed. Automatic clamping positioning and automatic mold release are achieved using electric push rods and motors. Through the cooperation of the profiling mechanism and the pressing plate, automatic welding and material removal are realized.
The automatic clamping and positioning of the evaporator is realized, the welding process is stable and convenient, and it can be automatically demolded after welding, making the material removal process easy.
Smart Images

Figure CN223084042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporator welding, in particular to a laser welding jig for an evaporator. Background Technique
[0002] An evaporator is an important component used in refrigeration and air conditioning systems. Its main function is to convert the refrigerant (usually a refrigerant) from a liquid state to a gaseous state. This process is completed by absorbing heat, thereby achieving a refrigeration effect. Evaporators are widely used in various refrigeration devices, such as refrigerators, air conditioners, refrigerated trucks, etc.
[0003] During the actual welding process, it is necessary to rely on workers to clamp and fix the product, resulting in inconvenient welding. And after the evaporator is welded, it is necessary for workers to take out the product from the jig, which is cumbersome and wastes manpower.
[0004] Therefore, a laser welding jig for an evaporator is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide a laser welding jig for an evaporator to solve the problems mentioned in the above background technique.
[0006] The utility model specifically adopts the following technical solutions to achieve the above purpose:
[0007] A laser welding jig for an evaporator includes a base. A profiling mechanism seat is fixedly connected to the middle of the top surface of the base. A profiling mechanism is arranged above the profiling mechanism seat. A pressing plate is pressed on the top surface of the profiling mechanism. A demolding mechanism for controlling the vertical movement of the profiling mechanism is arranged on the top surface of the base. An opening cover assembly for controlling the movement of the pressing plate is installed on the surface of the profiling mechanism seat. A rotary pressing mechanism for limiting the pressing plate is also arranged on the top surface of the base.
[0008] Further, the rotary pressing mechanism includes a first electric push rod, and the first electric push rod is fixedly installed on the top of the base. The end of the telescopic end of the first electric push rod is fixedly installed with a motor. The output end of the motor is fixedly connected with a rotating shaft. The end of the rotating shaft is fixedly connected with a pressing block.
[0009] Further, the demolding mechanism includes a second electric push rod, and the second electric push rod is fixedly installed on the top surface of the base. The telescopic end of the second electric push rod is fixedly connected with a lower docking plate. Both the left and right sides of the profiling mechanism are fixedly connected with upper docking plates. The upper docking plate and the lower docking plate are fixedly connected by bolts. A top-out groove is formed through the middle of the profiling mechanism. A top-out block is fixedly connected to the top surface of the profiling mechanism seat, and the surface of the top-out block is slidably connected with the inner wall of the top-out groove.
[0010] Furthermore, a pressure sensor is fixedly installed on the top surface of the profiling mechanism base.
[0011] Furthermore, the lid-opening assembly includes a third electric push rod, and the third electric push rod is fixedly installed on the surface of the profiling mechanism base. The telescopic end of the third electric push rod is fixedly connected to a connecting column, and the top end of the connecting column contacts the bottom surface of the pressing plate. A sliding hole is formed through the surface of the profiling mechanism, and the inner wall of the sliding hole is slidably connected to the surface of the connecting column. A guide post is fixedly connected to the top surface of the profiling mechanism, and the guide post is slidably connected to the pressing plate sliding block.
[0012] Furthermore, the number of the rotary pressing mechanisms is four groups, and the four groups of rotary pressing mechanisms are respectively located at the four corners of the top surface of the base.
[0013] The beneficial effects of the present utility model are as follows:
[0014] First, the operator takes out the pressing plate, then places the product into the profiling mechanism, covers the pressing plate, presses the start button, the rotary pressing mechanism rotates and presses the pressing plate downward, so that the products are fitted together for convenient welding. After welding is completed, the rotary pressing mechanism releases the pressing plate, the demoulding mechanism drives the profiling mechanism to move downward, and pushes the product out from the inside of the profiling mechanism. The lid-opening assembly can assist in driving the pressing plate to rise, so as to facilitate material taking. In use, the effect of facilitating automatic clamping and positioning of the evaporator is achieved, making the welding process more stable and convenient. And after welding is completed, the product can be automatically ejected from the mould, making the material taking process easier. Description of the Drawings
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a structural top cross-sectional view of the present utility model;
[0017] Figure 3 is a side view of the structure of the profiling mechanism base of the present utility model;
[0018] Figure 4 is a top view of the structure of the profiling mechanism of the present utility model;
[0019] Reference numerals: 1. Base; 2. Profiling mechanism base; 3. Profiling mechanism; 4. Rotary pressing mechanism; 401. First electric push rod; 402. Motor; 403. Rotating shaft; 404. Pressing block; 5. Pressing plate; 6. Demoulding mechanism; 601. Second electric push rod; 602. Lower docking plate; 603. Upper docking plate; 604. Ejecting block; 605. Ejecting groove; 606. Pressure sensor; 7. Lid-opening assembly; 701. Third electric push rod; 702. Connecting column; 703. Sliding hole; 704. Guide post. Detailed Embodiments
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0022] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0023] The electrical components appearing in this text are all electrically connected to an external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer that plays a control role.
[0024] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0025] Such as Figures 1 to 4As shown in the figure, an evaporator laser welding jig includes a base 1. In the middle of the top surface of the base 1, a profiling mechanism base 2 is fixedly connected. Above the profiling mechanism base 2, a profiling mechanism 3 is provided. A pressing plate 5 is pressed on the top surface of the profiling mechanism 3. On the top surface of the base 1, a demoulding mechanism 6 is provided for controlling the vertical movement of the profiling mechanism 3. On the surface of the profiling mechanism base 2, an opening cover assembly 7 is installed for controlling the movement of the pressing plate 5. On the top surface of the base 1, a rotary pressing mechanism 4 is also provided for limiting the position of the pressing plate 5. More specifically, first, the operator takes out the pressing plate 5, then places the product into the profiling mechanism 3, then covers the pressing plate 5, presses the start button, the rotary pressing mechanism 4 rotates and presses the pressing plate 5 downwards, so that the products are fitted together for convenient welding. After welding is completed, the rotary pressing mechanism 4 releases the pressing plate 5, the demoulding mechanism 6 drives the profiling mechanism 3 to move downwards, and pushes the product out of the inside of the profiling mechanism 3. The opening cover assembly 7 can assist in driving the pressing plate 5 to rise, thus facilitating material taking.
[0026] The rotary pressing mechanism 4 includes a first electric push rod 401, and the first electric push rod 401 is fixedly installed on the top of the base 1. The end of the telescopic end of the first electric push rod 401 is fixedly installed with a motor 402. The output end of the motor 402 is fixedly connected with a rotating shaft 403. The end of the rotating shaft 403 is fixedly connected with a pressing block 404. It should be noted that by running the motor 402, the rotating shaft 403 and the pressing block 404 are driven to rotate, so that the pressing block 404 rotates to the upper side of the pressing plate 5, and then the first electric push rod 401 drives the motor 402 to descend, driving the rotating shaft 403 and the pressing block 404 to descend, so that the pressing block 404 presses the top surface of the pressing plate 5 to press and limit the pressing plate 5.
[0027] The demoulding mechanism 6 includes a second electric push rod 601, and the second electric push rod 601 is fixedly installed on the top surface of the base 1. The telescopic end of the second electric push rod 601 is fixedly connected with a lower docking plate 602. Both the left and right sides of the profiling mechanism 3 are fixedly connected with upper docking plates 603, and the upper docking plate 603 and the lower docking plate 602 are fixedly connected by bolts. A top-out groove 605 is formed through the middle of the profiling mechanism 3. A top-out block 604 is fixedly connected to the top surface of the profiling mechanism base 2, and the surface of the top-out block 604 is slidably connected to the inner wall of the top-out groove 605. More specifically, by running the second electric push rod 601, its telescopic end is shortened, thereby driving the lower docking plate 602 and the upper docking plate 603 to descend, and then driving the profiling mechanism 3 to descend. The top-out block 604 will slide along the inner wall of the top-out groove 605, pushing the product inside the profiling mechanism 3 upwards, so that the profiling mechanism 3 and the product are separated from each other.
[0028] A pressure sensor 606 is fixedly installed on the top surface of the profiling mechanism base 2. It should be noted that when the profiling mechanism 3 continuously descends under the action of the demolding mechanism 6 and finally contacts the pressure sensor 606, the pressure sensor 606 will detect the pressure at this time and immediately feedback to pause the operation of the second electric push rod 601, thereby controlling the lowest position of the descent of the profiling mechanism 3.
[0029] The lid opening assembly 7 includes a third electric push rod 701, and the third electric push rod 701 is fixedly installed on the surface of the profiling mechanism base 2. The telescopic end of the third electric push rod 701 is fixedly connected to a connecting column 702, and the top end of the connecting column 702 contacts the bottom surface of the pressing plate 5. A sliding hole 703 is penetrated through the surface of the profiling mechanism 3, and the inner wall of the sliding hole 703 is slidably connected to the surface of the connecting column 702. A guide post 704 is fixedly connected to the top surface of the profiling mechanism 3, and the guide post 704 is slidably connected to the sliding block of the pressing plate 5. More specifically, by operating the third electric push rod 701, the connecting column 702 is driven to move upward, and the pressing plate 5 is pushed along the surface of the guide post 704 by the connecting column 702, so as to control the pressing plate 5 to rise, thereby expanding the gap between the profiling mechanism 3 and the pressing plate 5 and facilitating the taking of products.
[0030] The number of the rotary pressing mechanisms 4 is four groups, and the four groups of rotary pressing mechanisms 4 are respectively located at the four corners of the top surface of the base 1. It should be noted that by setting the four groups of rotary pressing mechanisms 4, the four corners of the pressing plate 5 are pressed and limited, so that the profiling mechanism 3 and the pressing plate 5 are kept stable.
[0031] In summary: First, the operator takes out the pressing plate 5, then puts the product into the profiling mechanism 3, then covers the pressing plate 5, presses the start button, the rotary pressing mechanism 4 rotates and presses the pressing plate 5 downward, so that the products are fitted together for convenient welding. After welding is completed, the rotary pressing mechanism 4 releases the pressing plate 5, the demolding mechanism 6 drives the profiling mechanism 3 to move downward, and the product is pushed out from the inside of the profiling mechanism 3. The lid opening assembly 7 can assist in driving the pressing plate 5 to rise, so as to facilitate material taking. In use, the effect of facilitating automatic clamping and positioning of the evaporator is achieved, making the welding process more stable and convenient. And after welding is completed, the product can be automatically ejected from the mold, making the material taking process easier.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An evaporator laser welding jig, characterized in that, It includes a base (1), in the middle of the top surface of the base (1), a profiling mechanism base (2) is fixedly connected. Above the profiling mechanism base (2), a profiling mechanism (3) is provided. On the top surface of the profiling mechanism (3), a pressing plate (5) is pressed. On the top surface of the base (1), a demolding mechanism (6) is provided for controlling the vertical movement of the profiling mechanism (3). On the surface of the profiling mechanism base (2), an opening cover assembly (7) is installed for controlling the movement of the pressing plate (5). On the top surface of the base (1), a rotary pressing mechanism (4) is also provided for limiting the pressing plate (5).
2. The laser welding fixture for an evaporator according to claim 1, wherein, The rotary pressing mechanism (4) includes a first electric push rod (401), and the first electric push rod (401) is fixedly installed on the top of the base (1). At the end of the telescopic end of the first electric push rod (401), a motor (402) is fixedly installed. The output end of the motor (402) is fixedly connected to a rotating shaft (403). At the end of the rotating shaft (403), a pressing block (404) is fixedly connected.
3. The laser welding fixture for an evaporator according to claim 1, wherein, The demolding mechanism (6) includes a second electric push rod (601), and the second electric push rod (601) is fixedly installed on the top surface of the base (1). The telescopic end of the second electric push rod (601) is fixedly connected to a lower docking plate (602). On both the left and right sides of the profiling mechanism (3), an upper docking plate (603) is fixedly connected, and the upper docking plate (603) and the lower docking plate (602) are fixedly connected by bolts. In the middle of the profiling mechanism (3), an ejection groove (605) is penetrated and opened. On the top surface of the profiling mechanism base (2), an ejection block (604) is fixedly connected, and the surface of the ejection block (604) is slidably connected to the inner wall of the ejection groove (605).
4. The laser welding fixture for an evaporator according to claim 3, characterized in that, On the top surface of the profiling mechanism base (2), a pressure sensor (606) is fixedly installed.
5. The laser welding fixture for an evaporator according to claim 1, characterized in that, The opening cover assembly (7) includes a third electric push rod (701), and the third electric push rod (701) is fixedly installed on the surface of the profiling mechanism base (2). The telescopic end of the third electric push rod (701) is fixedly connected to a connecting column (702), and the top end of the connecting column (702) is in contact with the bottom surface of the pressing plate (5). On the surface of the profiling mechanism (3), a sliding hole (703) is penetrated and opened, and the inner wall of the sliding hole (703) is slidably connected to the surface of the connecting column (702). On the top surface of the profiling mechanism (3), a guide post (704) is fixedly connected, and the guide post (704) is slidably connected to the pressing plate (5) sliding block.
6. The laser welding fixture for an evaporator according to claim 2, characterized in that, The number of the rotary pressing mechanisms (4) is four groups, and the four groups of rotary pressing mechanisms (4) are respectively located at the four corners of the top surface of the base (1).