Boring tool for thin-wall gasket
By designing the boring tooling of the cover plate and the bottom plate, the deformation problem caused by poor clamping effect during the boring process is solved, and efficient and low-cost batch processing is achieved.
Patent Information
- Application Number
- CN202422058678.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
When processing thin-walled gaskets, the existing equipment is prone to deform during the boring process due to poor clamping effect, which makes it difficult to meet the requirements of high-precision inner hole size, and the processing cost is high.
A boring tool including a cover plate and a bottom plate is designed. The cover plate and the bottom plate are connected by screw connection. The cover plate is equipped with a processing through hole, and the bottom plate is equipped with a support cavity. The thin-walled parts are clamped and fixed through the cover plate and the bottom plate, and the radial force is converted into an axial force to avoid deformation.
It effectively avoids deformation of thin-walled washer during boring, improves processing efficiency, reduces costs, and is suitable for batch processing and large-scale production.
Smart Images
Figure CN223084241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin-wall washer processing, and particularly relates to a boring tooling for thin-wall washers. Background Art
[0002] A washer refers to a part placed between the connected parts and the nut, generally a flat metal ring, which is used to protect the surface of the connected parts from being scratched by the nut and to disperse the pressure of the nut on the connected parts. Thin-wall parts of washers are widely used in industry. However, in some special industries, there are relatively high-precision dimensional requirements for their inner hole sizes. Especially for washers with a relatively large outer diameter, high-precision inner holes, and thin thickness, when using existing normal processing equipment, during the machining boring process of the washers, due to poor clamping effect, they are easily deformed by force, resulting in product deformation and extremely easy out-of-tolerance of the inner hole size. Therefore, in order to meet the processing requirements of thin-wall washers, improve processing efficiency, and avoid product deformation caused by radial force during the clamping process, a boring tooling with a simple structure and convenient operation is provided to meet batch processing and reduce processing costs. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a boring tooling with a simple structure and convenient operation for meeting the processing requirements of thin-wall washers in view of the problems in the background art. By using this boring tooling, product deformation caused by radial force during the clamping process can be avoided, and a boring tooling with a simple structure and convenient operation is provided to meet batch processing and reduce processing costs. Specifically, it is a boring tooling for thin-wall washers.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a boring tooling for thin-wall washers, including a cover plate and a bottom plate. The cover plate is provided with a processing through hole, and the bottom plate is provided with a support cavity matching the processing through hole. The cover plate and the bottom plate are connected by a screwing method to clamp and fix the thin-wall workpiece to be processed placed between the cover plate and the bottom plate.
[0005] Furthermore, for the boring tooling for thin-wall washers of the utility model, the cover plate is set as a disc structure. The processing through hole is arranged at the central position on the top of the cover plate. An accommodating cavity communicating with the processing through hole is arranged at the bottom of the cover plate. The inner diameter of the accommodating cavity is larger than that of the processing through hole, and an internal thread is arranged on the inner wall surface of the accommodating cavity. The cover plate is screwed to the bottom plate through the internal thread.
[0006] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. The bottom plate is arranged in a stepped shaft structure, including a supporting part and a connecting part connected in sequence. A stepped part is arranged between the supporting part and the connecting part. The supporting cavity is arranged at the top of the supporting part and is coaxially arranged with the processing through hole. An external thread matching the internal thread is arranged on the outer wall surface of the supporting part. The cover plate and the bottom plate are screwed together through the accommodating cavity and the supporting part to form a detachable connection structure.
[0007] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. The outer diameter of the connecting part is smaller than that of the supporting part, while the height of the connecting part is greater than that of the supporting part. The outer diameter of the stepped part is greater than that of the supporting part, while the height of the stepped part is smaller than that of the supporting part. The bottom plate is fixedly connected to the processing machine tool through the connecting part.
[0008] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. Chamfering transition structures are also arranged along the circumferential direction on the top surface and the bottom surface of the stepped part.
[0009] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. A plurality of locking holes are also arranged on the outer side surface of the cover plate, and the plurality of locking holes are evenly arranged along the circumferential direction in the cover plate.
[0010] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. The locking holes are located in the middle of the outer side surface of the cover plate, and there are four locking holes, and the four locking holes are evenly arranged along the circumferential direction in the cover plate.
[0011] Further, a boring tooling for thin-walled washers according to the present utility model is adopted. Chamfering transition structures are also arranged along the circumferential direction on the top surface and the bottom surface of the cover plate.
[0012] By adopting a boring tooling for thin-walled washers according to the present utility model, since a processing through hole is arranged in the cover plate and a supporting cavity matching the processing through hole is arranged in the bottom plate, the thin-walled part to be processed is clamped and fixed by the cover plate and the bottom plate, so that the thin-walled washer to be processed changes from being stressed radially to being stressed axially, effectively avoiding the problem of product deformation caused by radial force. Thus, it can be seen that by adopting the boring tooling of the present utility model, it can be used to process different specifications of washers with the same outer diameter, greatly improving the processing efficiency, not only meeting batch processing, but also reducing the processing cost, providing a reliable technical support for batch and large-scale production. Its overall structure is simple, the operation is convenient, it has high practicability and is suitable for popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0014] Figure 1 is a structural schematic diagram of the present utility model;
[0015] Figure 2 is Figure 1 a schematic diagram of the sectional structure in the A-A direction in
[0016] Figure 3 is Figure 2 a schematic diagram of the enlarged partial structure at position g in
[0017] Figure 4 is a structural schematic diagram of the cover plate described in the present utility model;
[0018] Figure 5 is Figure 4 a schematic diagram of the sectional structure in the B-B direction in
[0019] Figure 6 is Figure 5 a schematic diagram of the enlarged partial structure at position h in
[0020] Figure 7 is a structural schematic diagram of the bottom plate described in the present utility model;
[0021] Figure 8 is Figure 7 a schematic diagram of the enlarged partial structure at position f in
[0022] As shown in the figure: 1 - cover plate, 11 - processing through hole, 12 - accommodating cavity, 13 - locking hole, 2 - bottom plate, 21 - supporting cavity, 22 - supporting portion, 23 - connecting portion, 24 - stepped portion, 3 - thin-walled part. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1
[0024] As Figures 1 to 8As shown in the figure, this embodiment provides a boring tooling for thin-walled washers, including a cover plate 1 and a bottom plate 2. The cover plate 1 is provided with a processing through-hole 11, and the bottom plate 2 is provided with a support cavity 21 that matches the processing through-hole 11. The cover plate 1 and the bottom plate 2 are connected by a screwing method to clamp and fix the thin-walled part 3 to be processed placed between the cover plate 1 and the bottom plate 2. Among them, the cover plate 1 is set as a disc structure, the processing through-hole 11 is arranged at the center position of the top of the cover plate 1, and an accommodating cavity 12 communicating with the processing through-hole 11 is provided at the bottom of the cover plate 1. The inner diameter of the accommodating cavity 12 is larger than the inner diameter of the processing through-hole 11, and an internal thread is provided on the inner wall surface of the accommodating cavity 12. The bottom plate 2 is set as a stepped shaft structure, including a support part 22 and a connecting part 23 connected in sequence. A step part 24 is arranged between the support part 22 and the connecting part 23. The support cavity 21 is arranged at the top of the support part 22 and is coaxially arranged with the processing through-hole 11. An external thread matching the internal thread is provided on the outer wall surface of the support part 22. The cover plate 1 and the bottom plate 2 are screwed together through the accommodating cavity 12 and the support part 22 to form a detachable connection structure.
[0025] Further, adopting the boring tooling for thin-walled washers described in this embodiment, the outer diameter of the connecting part 23 is smaller than the outer diameter of the support part 22, and the height of the connecting part 23 is greater than the height of the support part 22. The outer diameter of the step part 24 is larger than the outer diameter of the support part 22, and the height of the step part 24 is smaller than the height of the support part 22. The bottom plate 2 is fixedly connected to the processing machine tool through the connecting part 23. Chamfer transition structures are also provided along the circumferences of the top and bottom surfaces of the step part 24. Chamfer transition structures are also provided along the circumferences of the top and bottom surfaces of the cover plate 1. Embodiment 2
[0026] Based on Embodiment 1, in order to facilitate operation, this embodiment also provides a plurality of locking holes 13 on the outer side surface of the cover plate 1. The plurality of locking holes 13 are evenly arranged along the circumference in the cover plate 1. During the specific manufacturing process, the locking holes 13 are located in the middle of the outer side surface of the cover plate 1, and there are four locking holes 13, which are evenly arranged along the circumference in the cover plate 1.
[0027] When using the boring tool for thin-walled washers described in the present utility model, during the installation process, first utilize the connecting portion 23 in the base plate 2, clamp the connecting portion 23 in the base plate 2 with a processing machine tool, and position it using the end face of its stepped portion 24. Then place the thin-walled part 3 to be processed, that is, the thin-walled washer. Finally, screw the cover plate 1 onto the base plate 2, and rotate the cover plate 1 by using the locking holes 13 around the cover plate 1 to make the cover plate 1 and the base plate 2 in a locked state, thus completing the installation. After the installation is completed, utilize the processing through-hole 11 provided in the cover plate 1 to perform boring processing on the fixed thin-walled part 3, that is, the thin-walled washer, according to the conventional processing method.
[0028] When using the boring tool described in the present utility model, since there is a processing through-hole 11 in the cover plate 1 and a supporting cavity 21 matching the processing through-hole 11 is provided in the base plate 2, the thin-walled part 3 to be processed is clamped and fixed by the cover plate 1 and the base plate 2, which can effectively solve the deformation problem of the thin-walled part 3, convert the radial force of the product into axial force, so as to effectively avoid the product deformation problem caused by the radial force when processing its inner hole.
[0029] In summary, when using the boring tool described in the present utility model, it can be used to process washers of different specifications with the same outer diameter, greatly improving the processing efficiency. It not only meets batch processing but also reduces the processing cost, providing reliable technical support for batch and large-scale production. Its overall structure is simple, the operation is convenient, and it has high practicability and is suitable for popularization and application.
[0030] Other details not elaborated in the present utility model are all well-known conventional technologies in the art, so no detailed description is made.
[0031] The protection scope of the present utility model is not limited to the technical solutions disclosed in the specific embodiments. The above are only the preferred embodiments of the present utility model and do not limit the present utility model. Any minor modification, equivalent replacement, and improvement made according to the technical solutions of the present utility model shall be included in the protection scope of the technical solutions of the present utility model.
Claims
1. A boring tooling for thin-wall washers, characterized in that: It includes a cover plate (1) and a bottom plate (2). The cover plate (1) is provided with a processing through-hole (11), and the bottom plate (2) is provided with a support cavity (21) matching the processing through-hole (11). The cover plate (1) and the bottom plate (2) are connected by a screwing method to clamp and fix a thin-walled workpiece to be processed placed between the cover plate (1) and the bottom plate (2).
2. The boring tool for thin-walled washers according to claim 1, characterized in that: The cover plate (1) is arranged in a disc structure. The processing through-hole (11) is arranged at the center of the top of the cover plate (1). An accommodation cavity (12) communicating with the processing through-hole (11) is provided at the bottom of the cover plate (1). The inner diameter of the accommodation cavity (12) is larger than the inner diameter of the processing through-hole (11), and an internal thread is provided on the inner wall surface of the accommodation cavity (12). The cover plate (1) is screwed to the bottom plate (2) through the internal thread.
3. A boring tooling for thin-wall washers according to claim 2, characterized in that: The bottom plate (2) is arranged in a stepped shaft structure, including a support part (22) and a connecting part (23) connected in sequence. A step part (24) is arranged between the support part (22) and the connecting part (23). The support cavity (21) is arranged at the top of the support part (22) and is coaxially arranged with the processing through-hole (11); an external thread matching the internal thread is provided on the outer wall surface of the support part (22). The cover plate (1) and the bottom plate (2) are screwed through the accommodation cavity (12) and the support part (22) to form a detachable connection structure.
4. A boring tool for thin-walled washers according to claim 3, characterized in that: The outer diameter of the connecting part (23) is smaller than the outer diameter of the support part (22), and the height of the connecting part (23) is greater than the height of the support part (22); the outer diameter of the step part (24) is larger than the outer diameter of the support part (22), and the height of the step part (24) is smaller than the height of the support part (22). The bottom plate (2) is fixedly connected to the processing machine tool through the connecting part (23).
5. A boring tooling for thin-walled washers according to claim 4, characterized in that: On the top surface and the bottom surface of the step part (24), a chamfer transition structure is further provided along its circumferential direction.
6. The boring tool for thin-wall washers according to claim 2, characterized in that: On the outer side surface of the cover plate (1), a plurality of locking holes (13) are further provided. The plurality of locking holes (13) are uniformly arranged along its circumferential direction in the cover plate (1).
7. A boring tooling for thin-wall washers according to claim 6, characterized in that: The locking holes (13) are located in the middle of the outer side surface of the cover plate (1). There are four locking holes (13), and the four locking holes (13) are uniformly arranged along its circumferential direction in the cover plate (1).
8. A boring tooling for thin-wall washers according to claim 7, characterized in that: On the top surface and the bottom surface of the cover plate (1), a chamfer transition structure is further provided along its circumferential direction.