Three-piece type tank bottom ball valve machining and polishing device
By designing the rotary structure driven by the processing table and motor, efficient polishing and convenient replacement of the three-piece tank bottom ball valve are achieved, solving the problems of poor grinding effect and inconvenient replacement of existing devices, and improving the fixing efficiency of the insertion and installation.
Patent Information
- Application Number
- CN202422318797.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing three-piece tank bottom ball valve processing and polishing device has poor polishing effect, and it is impossible to easily replace the grinding drum, and the efficiency of inserting and fixing valves is low.
A structure including a processing table, grinding cylinder, limit sleeve, gear frame and motor is designed. The rapid replacement and rotation of the grinding cylinder are achieved through the rotation and telescopic structure, and the rapid polishing of the valve is achieved by combining the meshing of the ring gear and the retaining gear shaft.
It improves the integrated effect of grinding and polishing, simplifies the replacement process of grinding cylinder, and improves the plug-in and fixing efficiency of valves.
Smart Images

Figure CN223084459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing devices, in particular to a processing and polishing device for a three-piece bottom-mounted ball valve. Background Technique
[0002] Three-piece ball valves and gate valves belong to the same type of valves. The difference is that its closing part is a sphere, and the sphere rotates around the center line of the valve body to achieve opening and closing. Ball valves are mainly used to cut off, distribute and change the flow direction of the medium in the pipeline. Most of their materials are metals. During the production stage, they need to be polished repeatedly to remove burrs, and their surfaces also need to be polished. The existing processing and polishing equipment for three-piece bottom-mounted ball valves has poor integration effect of grinding and polishing, and it is not convenient to replace the grinding cylinder. Therefore, a processing and polishing device for three-piece bottom-mounted ball valves is needed.
[0003] The existing patent document with the technical publication number of CN220481334U provides a ball valve processing and polishing device, including an outer frame shell. A grinding bucket is fixedly connected to the middle position at the bottom inside the outer frame shell. A revolution turntable is installed at the bottom of the upper hydraulic cylinder. The front and rear ends and the left and right sides at the bottom of the revolution turntable are respectively installed with rotation turntables. An installation plate is arranged at the bottom end of the rotation turntable. A grinding material adding and reducing mechanism is arranged inside the grinding bucket. By setting a discharge port, a limiting cylinder, a grinding material support plate, a support ring and a lower hydraulic cylinder, when in use, the lower hydraulic cylinder extends upward to push the grinding material support plate to move upward. The limiting cylinder can make the grinding material support plate move up and down. The grinding material support plate lifts the grinding material particles, and the particles are discharged outwards along the discharge port. The support ring can support the grinding material support plate when it is lowered, realizing the function of facilitating the addition and reduction of grinding materials, and solving the problem that the device does not have the function of facilitating the addition and reduction of grinding materials. However, when the technology of CN220481334U is operating, it cannot effectively improve the integration effect of grinding and polishing of the device, and at the same time, it cannot effectively improve the convenience effect of replacing the grinding cylinder of the device, and it cannot improve the efficiency of inserting and fixing the valve of the device. For this reason, a processing and polishing device for three-piece bottom-mounted ball valves is urgently needed. Content of the Utility Model
[0004] Based on this, the purpose of the present utility model is to provide a processing and polishing device for a three-piece bottom-mounted ball valve, so as to solve the problems that when the existing processing and polishing device for a three-piece bottom-mounted ball valve is in use, it cannot effectively improve the integration effect of grinding and polishing of the device, and at the same time, it cannot effectively improve the convenience effect of replacing the grinding cylinder of the device, and it cannot improve the efficiency of inserting and fixing the valve of the device.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A three-piece tank bottom ball valve processing and polishing device, including a processing table, on which a vertical column is installed at the upper end. One end of the vertical column is provided with a support cylinder plate. One end of the support cylinder plate is provided with a connecting column hole, and one end of the support cylinder plate is provided with a bearing cylinder hole. A limiting sleeve is installed at one end of the bearing cylinder hole. A lower top spring is installed at the outer end of the limiting sleeve, and a clamping cylinder shaft is installed at the inner end of the limiting sleeve. A grinding cylinder is installed at the outer end of the clamping cylinder shaft, and a bottom motor is installed at the lower end of the clamping cylinder shaft.
[0006] One end of the processing table is provided with a limiting frame chute, and a gear shaft frame is installed at the inner end of the limiting frame chute. An upper top spring is installed in the middle of the gear shaft frame, and a limiting plate ring is installed at the upper end of the upper top spring. A connecting plate shaft is installed at the upper end of the gear shaft frame. One end of the connecting plate shaft is provided with a pressing lever, and a top connecting shaft is installed at the upper end of the pressing lever. One end of the top connecting shaft is provided with a pressing valve block.
[0007] One end of the processing table is provided with a sliding ring groove, and a driving gear ring is installed at one end of the sliding ring groove. A positioning gear shaft is installed at one end of the driving gear ring, and a side motor is installed at the lower end of the positioning gear shaft.
[0008] Preferably, the support cylinder plate forms a rotating structure with the vertical column through the connecting column hole, and the limiting sleeve forms a telescopic structure with the support cylinder plate through the lower top spring.
[0009] Preferably, the grinding cylinder is snap-connected to the clamping cylinder shaft, and the grinding cylinder forms a rotating structure with the processing table through the clamping cylinder shaft.
[0010] Preferably, the limiting plate ring forms a telescopic structure with the gear shaft frame through the upper top spring, and the gear shaft frame forms a sliding structure with the processing table through the limiting frame chute.
[0011] Preferably, the pressing lever forms a rotating structure with the gear shaft frame through the connecting plate shaft, and the pressing valve block forms a rotating structure with the pressing lever through the top connecting shaft.
[0012] Preferably, the driving gear ring forms a rotating structure with the processing table through the sliding ring groove, and the driving gear ring meshes with the gear shaft frame.
[0013] Preferably, the positioning gear shaft meshes with the driving gear ring, and the gear shaft frames are distributed in a circular array around the center point of the driving gear ring.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. The utility model, through the processing table, grinding cylinder, limit frame chute, tooth shaft frame, driving gear ring and clamping tooth shaft arranged, starts the side motor to drive the clamping tooth shaft to rotate, so that the clamping tooth shaft drives the gear ring to rotate at the inner end of the limit frame chute opened on the processing table through the sliding ring groove, enabling the tooth shaft frame engaged with it to rotate uniformly in the limit frame chute and rotate at a certain rate in the limit frame chute. At the same time, two bottom motors are started to drive the grinding cylinders on the clamping cylinder shaft to rotate rapidly on the processing table, realizing the operation of quickly polishing the surface of the valve passing between the two grinding cylinders and rotating by itself, improving the integrated effect of grinding and polishing of the device;
[0016] 2. The utility model, through the processing table, bearing cylinder hole, lower top spring, clamping cylinder shaft and grinding cylinder, moves the limiting sleeve upward in the bearing cylinder hole so that it does not contact the grinding cylinder, then sleeks a new grinding cylinder on the clamping cylinder shaft, and through the action of the lower top spring, the limiting sleeve moves downward in the bearing cylinder hole to cover the grinding cylinder and the upper end of the clamping cylinder shaft to limit its movement, and does not affect the rotation of the grinding cylinder, improving the convenience effect of replacing the grinding cylinder of the device;
[0017] 3. The utility model, through the processing table, tooth shaft frame, upper top spring, limit plate ring, pressing and tilting plate and pressure valve block, covers the valve liquid passage hole from the upper end with two symmetrically arranged pressure valve blocks, and moves downward so that the lower surface of the valve contacts the outer surface of the tilted position of the pressing and tilting plate to press it down and rotate through the connecting plate shaft, so that the top end of the pressing and tilting plate drives the pressure valve block outward to contact and squeeze the inner surface of the valve. At this time, through the action of the upper top spring, the limit plate ring moves upward on the tooth shaft frame and is sleeved at the position of the lower half of the pressing and tilting plate that fits the tooth shaft frame, so as to fix the position of the valve on the tooth shaft frame, improving the efficiency of inserting and fixing the valve of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 is a structural schematic diagram of the utility model in a bottom view;
[0020] Figure 3 is a sectional structural schematic diagram of the utility model;
[0021] Figure 4 is a structural schematic diagram of the grinding cylinder of the utility model;
[0022] Figure 5 is an enlarged structural schematic diagram of the tooth shaft frame of the utility model.
[0023] In the figure: 1, processing table; 2, vertical column; 3, support cylinder plate; 4, connecting column hole; 5, bearing cylinder hole; 6, limit sleeve; 7, lower top spring; 8, clamping cylinder shaft; 9, grinding cylinder; 10, bottom motor; 11, limit frame chute; 12, tooth shaft frame; 13, upper top spring; 14, limit plate ring; 15, connecting plate shaft; 16, pressing and tilting plate; 17, top connecting shaft; 18, pressure valve block; 19, sliding ring groove; 20, driving gear ring; 21, clamping tooth shaft; 22, side motor. Specific implementation mode
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0025] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.
[0026] Please refer to Figures 1-5 , a three-piece tank bottom ball valve processing and polishing device, including a processing table 1, a vertical column 2 is installed at the upper end of the processing table 1, a support cylinder plate 3 is installed at one end of the vertical column 2, a connecting column hole 4 is opened at one end of the support cylinder plate 3, a bearing cylinder hole 5 is opened at one end of the support cylinder plate 3, a limit sleeve 6 is installed at one end of the bearing cylinder hole 5, a lower top spring 7 is installed at the outer end of the limit sleeve 6, a clamping cylinder shaft 8 is installed at the inner end of the limit sleeve 6, a grinding cylinder 9 is installed at the outer end of the clamping cylinder shaft 8, a bottom motor 10 is installed at the lower end of the clamping cylinder shaft 8, the support cylinder plate 3 and the vertical column 2 form a rotating structure through the connecting column hole 4, and the limit sleeve 6 and the support cylinder plate 3 form a telescopic structure through the lower top spring 7. The grinding cylinder 9 is snap-connected with the clamping cylinder shaft 8, and the grinding cylinder 9 and the processing table 1 form a rotating structure through the clamping cylinder shaft 8. Move the limit sleeve 6 upward in the bearing cylinder hole 5 so that it does not contact the grinding cylinder 9, then sleeved a new grinding cylinder 9 on the clamping cylinder shaft 8, and through the action of the lower top spring 7, the limit sleeve 6 moves downward in the bearing cylinder hole 5 to cover the grinding cylinder 9 and the upper end of the clamping cylinder shaft 8 to limit its movement, and does not affect the rotation of the grinding cylinder 9, improving the convenience of replacing the grinding cylinder 9 of the device.
[0027] Please refer to Figures 1-5, A processing and polishing device for a three-piece bottom-mounted ball valve. A limiting frame chute 11 is provided at one end of the processing table 1. A tooth shaft frame 12 is installed at the inner end of the limiting frame chute 11. An upper top spring 13 is installed in the middle of the tooth shaft frame 12. A limiting plate ring 14 is installed at the upper end of the upper top spring 13. A connecting plate shaft 15 is installed at the upper end of the tooth shaft frame 12. A pressing and tilting plate 16 is installed at one end of the connecting plate shaft 15. A top connecting shaft 17 is installed at the upper end of the pressing and tilting plate 16. A valve pressing block 18 is installed at one end of the top connecting shaft 17. The limiting plate ring 14 and the tooth shaft frame 12 form a telescopic structure through the upper top spring 13, and the tooth shaft frame 12 and the processing table 1 form a sliding structure through the limiting frame chute 11. The pressing and tilting plate 16 and the tooth shaft frame 12 form a rotating structure through the connecting plate shaft 15, and the valve pressing block 18 and the pressing and tilting plate 16 form a rotating structure through the top connecting shaft 17. Cover the valve liquid passage hole from the upper end with two symmetrically arranged valve pressing blocks 18, and move downward so that the lower surface of the valve contacts the outer surface of the tilted position of the pressing and tilting plate 16 to press it down and rotate it through the connecting plate shaft 15. Thus, the top end of the pressing and tilting plate 16 drives the valve pressing block 18 outward to contact and squeeze the inner surface of the valve. At this time, due to the acting force of the upper top spring 13, the limiting plate ring 14 moves upward on the tooth shaft frame 12 and is sleeved at the position of the lower half of the pressing and tilting plate 16 that fits the tooth shaft frame 12, so as to fix the position of the valve on the tooth shaft frame 12 and improve the efficiency of the device for inserting and fixing the valve.
[0028] Please refer to Figures 1-5 , A processing and polishing device for a three-piece bottom-mounted ball valve. A sliding ring groove 19 is provided at one end of the processing table 1. A driving gear ring 20 is installed at one end of the sliding ring groove 19. A positioning tooth shaft 21 is installed at one end of the driving gear ring 20. A side-position motor 22 is installed at the lower end of the positioning tooth shaft 21. The driving gear ring 20 and the processing table 1 form a rotating structure through the sliding ring groove 19, and the driving gear ring 20 meshes with the tooth shaft frame 12. The positioning tooth shaft 21 meshes with the driving gear ring 20, and the tooth shaft frames 12 are distributed in a circular array around the center point of the driving gear ring 20. Start the side-position motor 22 to drive the positioning tooth shaft 21 to rotate, so that the positioning tooth shaft 21 drives the driving gear ring 20 to rotate at the inner end of the limiting frame chute 11 opened on the processing table 1 through the sliding ring groove 19, so that the meshing tooth shaft frame 12 rotates uniformly in the limiting frame chute 11 and rotates at a certain rate in the limiting frame chute 11. At the same time, start two bottom-position motors 10 to drive the polishing cylinders 9 on the clamping cylinder shafts 8 to rotate rapidly on the processing table 1, so as to realize the operation of quickly polishing the surface of the valve passing between the two polishing cylinders 9 and rotating itself, and improve the integrated effect of the device for grinding and polishing.
[0029] Working principle: when in use, the valve fluid hole is preferably covered from the upper end with two symmetrically arranged pressure valve blocks 18, and moved downward so that the lower surface of the valve contacts the outer surface of the tilted position of the pressure rocker 16 to press it down and rotate through the connecting plate shaft 15, so that the top of the pressure rocker 16 drives the pressure valve block 18 outward to contact and squeeze the inner surface of the valve. At this time, the limit plate ring 14 is moved upward on the gear shaft frame 12 through the force of the upper spring 13 to the position of the lower half of the pressure rocker 16 that fits the gear shaft frame 12, so as to fix the position of the valve on the gear shaft frame 12, and the side position motor 22 is turned on to drive the positioning gear shaft 21 to rotate, so that the positioning gear shaft 21 will drive the gear ring 20 to rotate through the sliding ring groove 19 at the inner end of the limiting frame slide groove 11 opened on the processing table 1, so that the gear shaft frame 12 meshing with it rotates at a uniform speed in the limiting frame slide groove 11, and And at a certain speed in the limit frame slide slot 11, the two bottom motors 10 are turned on at the same time to drive the grinding cylinder 9 on the cartridge shaft 8 to rotate rapidly on the processing table 1, so as to realize the operation of quickly polishing the valve surface that passes between the two grinding cylinders 9 and rotates. When the grinding cylinder 9 needs to be replaced after a long time of use, the limiting sleeve 6 can be moved upward in the bearing cylinder hole 5 so that it does not contact the grinding cylinder 9. At the same time, the bearing cylinder hole 5 is rotated to the other side through the connecting column hole 4 of the support cylinder plate 3, and the new grinding cylinder 9 is installed on the cartridge shaft 8. The limiting sleeve 6 is used in the bearing cylinder hole 5 to cover the grinding cylinder 9 and the upper end of the cartridge shaft 8 downward through the force of the lower top spring 7 to limit its movement without affecting the rotation of the grinding cylinder 9. In this way, the use process of the device is completed. The content not described in detail in this manual belongs to the prior art known to professional and technical personnel in this field.
[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A three-piece bottom ball valve processing and polishing device, comprising a processing table (1), characterized in that: At the upper end of the processing table (1), a vertical column (2) is installed. At one end of the vertical column (2), a support cylinder plate (3) is installed. At one end of the support cylinder plate (3), a connecting column hole (4) is opened. At one end of the support cylinder plate (3), a bearing cylinder hole (5) is opened. At one end of the bearing cylinder hole (5), a limit sleeve (6) is installed. At the outer end of the limit sleeve (6), a lower top spring (7) is installed. At the inner end of the limit sleeve (6), a clamping cylinder shaft (8) is installed. At the outer end of the clamping cylinder shaft (8), a grinding cylinder (9) is installed. At the lower end of the clamping cylinder shaft (8), a bottom motor (10) is installed; At one end of the processing table (1), a limit frame sliding groove (11) is opened. At the inner end of the limit frame sliding groove (11), a tooth shaft frame (12) is installed. At the middle end of the tooth shaft frame (12), an upper top spring (13) is installed. At the upper end of the upper top spring (13), a limit plate ring (14) is installed. At the upper end of the tooth shaft frame (12), a connecting plate shaft (15) is installed. At one end of the connecting plate shaft (15), a pressing toggle plate (16) is installed. At the upper end of the pressing toggle plate (16), a top connecting shaft (17) is installed. At one end of the top connecting shaft (17), a pressure valve block (18) is installed; At one end of the processing table (1), a sliding ring groove (19) is opened. At one end of the sliding ring groove (19), a driving gear ring (20) is installed. At one end of the driving gear ring (20), a clamping tooth shaft (21) is installed. At the lower end of the clamping tooth shaft (21), a side motor (22) is installed.
2. The processing and polishing device for a three-piece bottom ball valve according to claim 1, characterized in that: The support cylinder plate (3) forms a rotating structure with the vertical column (2) through the connecting column hole (4), and the limit sleeve (6) forms a telescopic structure with the support cylinder plate (3) through the lower top spring (7).
3. A three-piece bottom ball valve processing and polishing device according to claim 1, characterized in that: The grinding cylinder (9) is snap-connected with the clamping cylinder shaft (8), and the grinding cylinder (9) forms a rotating structure with the processing table (1) through the clamping cylinder shaft (8).
4. A three-piece tank bottom ball valve processing and polishing device according to claim 1, characterized in that: The limit plate ring (14) forms a telescopic structure with the tooth shaft frame (12) through the upper top spring (13), and the tooth shaft frame (12) forms a sliding structure with the processing table (1) through the limit frame sliding groove (11).
5. A three-piece tank bottom ball valve processing and polishing device according to claim 1, characterized in that: The pressing toggle plate (16) forms a rotating structure with the tooth shaft frame (12) through the connecting plate shaft (15), and the pressure valve block (18) forms a rotating structure with the pressing toggle plate (16) through the top connecting shaft (17).
6. The processing and polishing device for a three-piece bottom ball valve according to claim 1, characterized in that: The driving gear ring (20) forms a rotating structure with the processing table (1) through the sliding ring groove (19), and the driving gear ring (20) meshes with the tooth shaft frame (12).
7. A three-piece bottom ball valve processing and polishing device according to claim 1, characterized in that: The clamping tooth shaft (21) meshes with the driving gear ring (20), and the tooth shaft frames (12) are distributed in a circular array around the center point of the driving gear ring (20).
Citation Information
Patent Citations
Polishing device for ball valve machining
CN220481334U