Micro generator mounting module for power pod

By hoisting the micro generator on the top of the drone pod and laying functional modules below, combining the lightweight hanger and carrier design, the problem of large space and unstable installation of the micro generator is solved, and the pod is miniaturized and stable, reducing the impact on the drone's battery life.

CN223086306UActive Publication Date: 2025-07-11熊宇
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Patent Information

Application Number
CN202422478180.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-11
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The installation method of micro generators in existing drone power pods takes up a lot of space, affecting the miniaturization of the pod, and is fixed and unstable, making it inconvenient to maintain.

Method used

The micro generator is installed on the top of the pod using a hoist structure, and the functional module is located below. The hoist and carrier are designed as lightweight hollow structures. The hanger is fixed to the top of the casing by bolts, and the carrier is locked at the bottom of the casing by screws, and a heat dissipation port is set to facilitate heat dissipation.

Benefits of technology

The pod is miniaturized and stable installation, reducing the pod weight, improving maintenance convenience and reducing the impact on the drone battery life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223086306U_ABST
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Abstract

The utility model is applicable to the field of auxiliary power nacelles, and provides a micro generator mounting module for a power nacelle, which comprises a casing, a micro generator, a power supply module and a management module are arranged in the casing, the micro generator is mounted at the top of the casing through a hanging bracket, and the power supply module and the management module are mounted at the bottom in the casing through a carrier. In the structure, the micro-generator adopts a hoisting structure, and the functional module is positioned below the micro-generator, so that the mounting space is not excessively occupied, and the miniaturization of the product is facilitated; and the mounting structure of the hanging bracket is firm, the hanging bracket structure is light, the overall weight of the pod is reduced, and the influence of the pod on the endurance of the unmanned aerial vehicle is reduced as much as possible.
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Description

Technical Field

[0001] The utility model belongs to the field of auxiliary power pods, and particularly relates to a micro generator installation module for a power pod. Background Technique

[0002] With the rapid development of unmanned aerial vehicle (UAV) technology, the functions and application scenarios of UAVs are becoming more and more diverse. With the improvement of UAV functions, UAVs need to carry more power-consuming devices, resulting in a substantial increase in the power supply demand of UAVs.

[0003] There are various types of UAV power sources. For long-endurance UAVs, a fuel engine is generally used to provide flight power, and a small battery is carried on the UAV, but its power supply is limited. Although the fuel engine can also charge the battery, the conversion efficiency is low, which will also affect the endurance of the UAV. In order to provide sufficient power to the UAV without significantly affecting its endurance, an aviation auxiliary power pod can be mounted at the bottom of the UAV, and the pod uses a micro generator to generate electricity to charge the battery.

[0004] Generally, the micro generator is installed at the bottom inside the pod, and the installation is relatively stable. In addition, the peripheral function modules of the micro generator are placed near the generator. This installation method will significantly increase the installation area because both the function modules and the generator are at the bottom inside the pod, which is not conducive to the miniaturization of the pod. If the generator is installed at the top inside the pod, issues such as its fixed stability, lightweight of the fixing structure, disassembly, installation, maintenance, and operation need to be actually considered. Content of the Utility Model

[0005] In view of the above problems, the purpose of the utility model is to provide a micro generator installation module for a power pod, aiming to solve the above technical problems.

[0006] The utility model adopts the following technical scheme:

[0007] The micro generator installation module for a power pod includes a housing. Inside the housing, there are a micro generator, a power module, and a management module. The micro generator is installed on the top of the housing through a hanging frame. The power module and the management module are installed at the bottom inside the housing through a carrier frame. The hanging frame includes front and rear connectors installed on the top inside the housing. A flat plate is fixed to the bottom of the front and rear connectors. At both the front and rear ends of the flat plate, hanging plates are provided downward. The lower end of the front hanging plate is arc-shaped and forms multiple angle plates inward. A hoop is installed at the lower end of the rear hanging plate. The head end of the micro generator is fixed on the angle plates, and the middle part of the micro generator is fixed by the hoop.

[0008] Further, the carrier frame includes a bottom frame, a pair of Z-shaped plates, and a portal frame. The management module is locked to the top of the portal frame by screws, and the power module is installed between the pair of Z-shaped plates.

[0009] Furthermore, the casing includes an integral frame, and there is a watch case outside the integral frame. Heat dissipation openings are provided at the positions of the left and right watch cases, and a wire mesh is provided inside the heat dissipation openings.

[0010] Furthermore, the bottom frame is fixed to the bottom of the integral frame through side blocks.

[0011] The beneficial effects of the present utility model are as follows: In this installation module, the micro generator adopts a hoisting structure, and the functional modules are located below the micro generator, without occupying too much installation space, which is beneficial to the miniaturization of the product; moreover, the installation structure of the hanger is firm, and the hanger structure is lightweight, which is also beneficial to reducing the overall weight of the nacelle and minimizing the impact of the nacelle on the endurance of the unmanned aerial vehicle. Description of the Drawings

[0012] Figure 1 is a perspective view of the micro generator installation module provided by an embodiment of the present utility model;

[0013] Figure 2 is the internal perspective Figure 1 ;

[0014] Figure 3 is the internal perspective of the micro generator installation module provided by an embodiment of the present utility model Figure 2 。 Detailed Embodiment

[0015] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the following further elaborates on the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0016] In order to illustrate the technical solutions described in the present utility model, the following will be described through specific embodiments.

[0017] As Figures 1-3 shown, the micro generator installation module for a power nacelle provided in this embodiment includes a casing 1. A micro generator 2, a power module 3 and a management module 4 are arranged inside the casing 1. The micro generator 2 is installed on the top of the casing through a hanger 5. The power module 3 and the management module 4 are installed at the bottom inside the casing through a carrier 6. The hanger 5 includes front and rear connectors 51 installed on the top inside the casing. A flat plate 52 is fixed to the bottom of the front and rear connectors 51. Hanging plates are arranged downward at the front and rear ends of the flat plate 52. The lower end of the front hanging plate 53 is arc-shaped, and multiple angle plates 54 are formed inwardly thereof. A hoop 56 is installed at the lower end of the rear hanging plate 55. The head end of the micro generator 2 is fixed on the angle plates 54, and the middle part of the micro generator is fixed by the hoop 56.

[0018] In this structure, the micro-generator is hoisted and fixed at the top inside the casing through a hanger. In the illustration, the casing 1 includes an integral frame 11, and there is a watch case outside the integral frame 11. Heat dissipation openings 13 are provided at the positions of the left and right watch cases, and there is a wire mesh inside the heat dissipation openings 13. The hanger is installed at the top inside the integral frame. The integral frame is composed of two front and rear square frames and multiple connecting rods in the middle.

[0019] The hanger includes front and rear connectors, and the connectors are fixed to the integral frame by bolts. The bottom of the connector is a flat plate, and the flat plate is of a hollow structure to reduce weight. There are hanging plates extending downward in front and at the back of the flat plate, and the lower ends of the hanging plates are arc-shaped. Among them, multiple gusset plates are formed inward on the front hanging plate, and the end face of the micro-generator is fixed to the gusset plates by screws, ensuring firm connection. The middle part of the micro-generator is fixed to the rear hanging plate through a hoop, so that the installation of the micro-generator can be completed by fixing it front and back. Moreover, this hanger is light in weight and stable in installation. It is beneficial to reduce the overall weight of the nacelle and minimize the impact of the nacelle on the endurance of the UAV.

[0020] In addition, the functional modules around the micro-generator are installed below the generator, saving space. This structure is reasonably distributed, which is beneficial to reducing the volume of the nacelle, and heat dissipation openings are provided on both sides, which is also convenient for internal heat dissipation.

[0021] As a specific structure of the carrier frame, the carrier frame 6 includes a bottom frame 61, which is shown as a structure in the shape of a Chinese character 'ri'. The bottom frame is provided with a pair of Z-shaped plates 62 and a portal frame 63. The management module 4 is locked to the top of the portal frame 63 by screws, and the power module 3 is installed between the pair of Z-shaped plates 62. The entire carrier frame is basically also hollow to minimize the mass of the carrier frame. In addition, the bottom frame 61 is fixed to the bottom of the integral frame 11 through side blocks 12, making the carrier frame convenient to disassemble and assemble. The bottom frame can also be used as a connection and fixation structure for the integral frame.

[0022] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A micro - generator installation module for a power pod, comprising a housing, wherein a micro - generator, a power module and a management module are arranged inside the housing, and is characterized in that, The micro generator is mounted to the top of the casing through a hanger. The power supply module and the management module are mounted on the inner bottom of the casing through a carrier. The hanger includes front and rear connectors mounted on the inner top of the casing. A flat plate is fixed to the bottom of the front and rear connectors. Hanging plates are provided downward at both the front and rear ends of the flat plate. The lower end of the front hanging plate is arc-shaped and forms multiple gusset plates inward. A hoop is mounted at the lower end of the rear hanging plate. The head end of the micro generator is fixed to the gusset plates, and the middle part of the micro generator is fixed by the hoop.

2. The micro-generator mounting module for a power pod as claimed in claim 1, wherein The carrier includes a bottom frame, a pair of Z-shaped plates and a portal frame. The management module is locked to the top of the portal frame by screws. The power supply module is mounted between the pair of Z-shaped plates.

3. The micro-generator installation module for a power pod as described in claim 2, characterized in that, The casing includes an overall frame, and a watch case is provided outside the overall frame. Heat dissipation openings are provided at the positions of the left and right watch cases, and a metal wire mesh is provided inside the heat dissipation openings.

4. The micro generator installation module for a power pod according to claim 3, characterized in that, The bottom frame is fixed to the bottom of the overall frame through side blocks.