Tool box part article lifting equipment
通过提升机和限位件的组合使用,实现了重量大的零件物品的自动化提升,解决了现有设备不适用的问题,提高了生产效率和安全性。
Patent Information
- Application Number
- CN202420988155.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing item lifting equipment is not suitable for heavy parts and items, resulting in high labor intensity, low production efficiency and safety hazards.
The combination of elevator and limit parts is adopted to limit the horizontal movement of parts and items, so that they move in the vertical direction, and automated control is achieved through counting modules and pressure sensors during the lifting process to ensure the safe transportation and efficient improvement of parts and items.
It improves the productivity of the production line, reduces the intensity of human labor, reduces safety hazards, ensures the safe transportation of materials and the automation improvement of the production process.
Smart Images
Figure CN223086706U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of item lifting in a production line, in particular to an item lifting device for parts in a tooling box. Background Art
[0002] In the process of industrial production, item lifting devices are used to transport raw materials, semi-finished products or finished products from one production link to another, or move them from one place on the production line to another.
[0003] However, for the commonly used item lifting solutions in existing production lines, when the supporting suppliers receive parts, they use tooling boxes for assembly. When the supporting suppliers assemble parts and items, for large-weight parts and items, the lifting solution for large-weight parts and items is to individually pick them up and move them to the next production process. The overall handling solution of existing item lifting devices is not applicable. Instead, manual handling is adopted. When the employees on the production line use parts and items, they need to pick them up from the tooling box, resulting in a large manual labor intensity. At the same time, the tooling box is relatively large, and the distance from the edge to the center position is far. It is not easy to pick up the parts and items in the middle part of the tooling box, causing waste of personnel and low production efficiency. Moreover, when picking up parts and items from the tooling box, due to the large weight of the parts and items, there are potential safety hazards in manual operation and picking. Summary of the Utility Model
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an item lifting device for parts in a tooling box, which helps to improve production efficiency, reduce labor costs, and ensure the safe transportation of materials, so as to solve the problems raised in the above background art.
[0005] The technical solution adopted by the utility model to solve its technical problems is: an item lifting device for parts in a tooling box, including a frame body. A plurality of hoists are arranged at the bottom of the frame body. A placement rack is provided above the driving end of the hoist. The hoist is fixedly connected to the frame body, and the placement rack is fixedly connected to the frame body. A plurality of limiting members are arranged on the outer side of the placement rack, and a counting module is arranged at the top of the hoist.
[0006] As a further improvement of the utility model: the frame body includes a bottom frame and a tooling frame, the bottom frame and the tooling frame are fixedly connected, and the tooling frame is evenly provided with a plurality of item lifting positions for tooling boxes.
[0007] As a further improvement of the utility model: a bottom plate is arranged at the bottom of the item lifting position of any tooling frame, and the bottom plate is fixedly connected to the tooling frame.
[0008] As a further improvement of the utility model: an empty part for lifting parts and items is provided in the middle of the bottom plate, and the bottom plate is further provided with a plurality of limiting plates extending towards the center of the empty part of the bottom frame. The bottom plate is fixedly connected to the limiting plates.
[0009] As a further improvement of the present utility model: the storage rack is provided with a storage board, and one end of the limiting board extending towards the center of the empty part of the bottom board is fixedly connected to the storage board.
[0010] As a further improvement of the present utility model: a through hole is provided in the middle of the storage board, and the through hole is located at the center position of the bottom board.
[0011] As a further improvement of the present utility model: the hoist is arranged as a scissor mechanism, the scissor mechanism is arranged at the bottom of the storage board, the scissor mechanism is fixedly connected to the chassis, and the driving end of the scissor mechanism extends to the position of the through hole of the storage board.
[0012] As a further improvement of the present utility model: the limiting board is provided with a limiting groove, and one end of the limiting member passes through the limiting groove and is adjustably connected to the limiting board.
[0013] As a further improvement of the present utility model: the limiting member is provided with a limiting rod, an adjusting plate and an adjusting nut, the adjusting plate is arranged on the top of the limiting board, one end of the limiting rod passes through the limiting groove and is fixedly connected to the adjusting plate, and the limiting rod is fixedly connected to the limiting board by cooperating with the adjusting nut.
[0014] As a further improvement of the present utility model: the top end of the limiting rod is bent outward along the center of the bottom board.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. The present utility model uses a hoist to drive and lift the parts and articles on the storage rack upwards, and at the same time uses a limiting member to restrict the horizontal movement of the parts, so that the parts and articles move vertically upwards under the drive of the hoist, effectively solving the operation of facilitating the taking of parts in the work packing box, improving the automation of the parts and article picking in the production line, improving the productivity of the production line, ensuring the product quality, reducing the manual input, and can also greatly reduce the labor intensity of manpower and reduce the potential safety hazards in the production operation.
[0017] 2. The present utility model is provided with a counting module at the top of the hoist. When the parts and articles are used in sequence, the counting module outputs a signal to make the hoist rise a certain distance, so as to achieve the effect of automatically raising the parts and articles in the production process.
[0018] 3. By providing a plurality of limiting grooves diverging along the center of the bottom board on the limiting board and assembling the limiting member in the limiting groove, the limiting member can move and adjust along the extension direction of the limiting groove, so that the position of the limiting member on the limiting groove can be adjusted, and the size of the parts and articles that can be placed on the storage rack can be adjusted. Description of the Drawings
[0019] Figure 1This is a perspective view of the structure of the present utility model.
[0020] Figure 2 This is a schematic view of the structure of the tooling rack of the present utility model.
[0021] Figure 3 This is a top view of the structure of the present utility model.
[0022] Reference numerals in the figure: 1, frame body; 11, tooling rack; 12, chassis; 13, bottom plate; 14, limiting plate; 15, limiting groove; 16, placing plate; 2, elevator; 3, limiting member; 4, counting module. Detailed implementation manners
[0023] To make the purpose, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments of the present utility model and the corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Due to the relatively common item lifting solutions in existing production lines, when suppliers receive parts, they use tooling boxes for assembly. When suppliers assemble parts and items, for large-weight parts and items, the lifting solution for large-weight parts and items is to individually pick them up to the next production process. The overall handling solution of existing item lifting equipment is not applicable. Instead, a manual handling method is adopted. When employees on the production line use parts and items, they need to pick them up from the tooling box. The manual labor intensity is high. At the same time, the tooling box is relatively large, and the edge is far from the center position. It is not easy to pick up the parts and items in the middle part of the tooling box, resulting in waste of personnel and low production efficiency. Moreover, when picking up parts and items from the tooling box, due to the large weight of the parts and items, there are safety hazards in manual operation and picking.
[0025] In the present invention, the counting module 4 can adopt a pressure sensor or a counting sensor;
[0026] The pressure sensor detects the weight of the parts and items. When the parts and items are assembled onto the placing rack, the pressure sensor records the total weight and the weight of each individual part and item;
[0027] The counting sensor can record the total number of parts and items according to the assembly of the parts and items onto the placing rack;
[0028] Now, the present utility model will be further described in conjunction with the drawings and embodiments: Embodiment
[0029] This embodiment provides a lifting device for parts and items in a tooling box, including a frame body 1. A plurality of hoists 2 are arranged at the bottom of the frame body 1. There is a storage rack above the driving end of the hoist 2. The hoist 2 is fixedly connected to the frame body 1, and the storage rack is fixedly connected to the frame body 1. A plurality of limit members 3 are arranged on the outer side of the storage rack, and a pressure sensor is arranged at the top of the hoist 2.
[0030] For the lifting device for parts and items in a tooling box according to the present application, the present application uses hoists 2 in the frame body 1 and sets a storage rack in the frame body 1, so that the lifting frame can lift the parts and items on the storage rack. Since the parts and items are prone to tilt and collapse during the lifting process, limit members 3 are arranged around the storage rack to limit the horizontal movement of the parts and items, so that the parts and items move vertically upward driven by the hoist 2, and the parts and items will not tilt and collapse, effectively solving the operation of facilitating the taking of parts in the tooling box, enhancing the practicability of the device. At the same time, the present application also sets a pressure sensor at the top of the hoist 2. The pressure sensor detects the weight of the parts and items. When the parts and items are assembled into the storage rack, the pressure sensor records the total weight and the weight of each single part and item. When the parts and items are used in sequence, the pressure sensor transmits a signal to the PLC control program, and the PLC issues an instruction to make the hoist 2 rise a certain distance, so as to achieve the effect of automatically lifting the parts and items in the production process. Through the above settings, the present application can improve automation, increase the productivity of the production line, ensure product quality, reduce manual input, and can also greatly reduce the labor intensity of manpower and reduce the potential safety hazards in production operations.
[0031] According to an embodiment of the present application, the frame body 1 includes a bottom frame 12 and a tooling frame 11. The bottom frame 12 and the tooling frame 11 are fixedly connected. The tooling frame 11 is evenly provided with a plurality of item lifting positions for tooling boxes. The tooling frame 11 is used to provide incoming parts for assembly, so that the parts and items can be stored in the tooling frame 11 when the parts are supplied by the supporting suppliers. A plurality of item lifting positions for the hoist 2 to lift the zero-position items are correspondingly arranged in the tooling frame 11. An installation position of the hoist 2 opposite to the item lifting position is arranged in the bottom frame 12, so that the hoist 2 can lift the parts and items, improve automation improvement, increase the productivity of the production line, and can also greatly reduce the labor intensity of manpower.
[0032] Further, a bottom plate 13 is arranged at the bottom of the item lifting position of any one of the tooling frames 11. The bottom plate 13 is fixedly connected to the tooling frame 11.
[0033] Furthermore, a hollow part for lifting the parts and items is provided in the middle of the bottom plate 13. The bottom plate 13 is also provided with a plurality of limiting plates 14 extending towards the center of the hollow part of the bottom frame 12. The bottom plate 13 is fixedly connected to the limiting plates 14.
[0034] In the solution of this embodiment, an empty part is provided on the bottom plate 13 at the bottom of the tooling rack 11, so that the lifting rack can extend out from this empty part. In order to limit the position of the parts and articles, a plurality of limiting plates 14 are provided on the bottom plate 13. In this application, the limiting plates 14 are set to four, and the limiting plates 14 are respectively arranged at the four corners of the bottom plate 13. The setting of the limiting plates 14 will not affect the lifting rack extending out from the empty part to lift the parts and articles. At the same time, the limiting plates 14 can limit the parts and articles within the tooling rack 11, so that the parts and articles will not fall into the chassis 12.
[0035] According to an embodiment of the present application, the storage rack is provided with a storage plate 16, and one end of the limiting plate 14 extending towards the center of the empty part of the bottom plate 13 is fixedly connected to the storage plate 16. The storage rack is designed with a storage plate 16, and the storage plate 16 can be set according to the shape of the zero-position articles, so that the storage plate 16 has a position where the parts and articles can fall and will not displace. Correspondingly, the storage position of the storage plate 16 is set to a shape adapted to the parts and articles, and the storage plate 16 can also be connected to the limiting plate 14, so that the storage plate 16 becomes a position for restricting the storage of parts and articles within the tooling rack 11.
[0036] Furthermore, a through hole is provided in the middle of the storage plate 16, and the through hole is located at the center position of the bottom plate 13. This through hole stores the parts and articles, and at the same time, restricts the displacement of the parts and articles, and can enable the lifting rack to extend out from this empty part.
[0037] According to an embodiment of the present application, the hoist 2 is set as a scissor mechanism. The scissor mechanism is arranged at the bottom of the storage plate 16, the scissor mechanism is fixedly connected to the chassis 12, and the driving end of the scissor mechanism extends to the position of the through hole of the storage plate 16. The scissor mechanism can perform lifting in the vertical direction, so it can achieve vertical movement in a limited space, saving space and being applicable to places with limited space. The scissor mechanism has a simple structure and stable operation. During the lifting process, multi-point support is usually adopted, making the equipment more stable and reliable during operation and improving safety.
[0038] According to an embodiment of the present application, the limiting plate 14 is provided with a limiting groove 15, and one end of the limiting member 3 passes through the limiting groove 15 and is adjustably connected to the limiting plate 14. By providing a plurality of limiting grooves 15 diverging from the center of the bottom plate 13 on the limiting plate 14 and assembling the limiting member 3 in the limiting groove 15, the limiting member 3 can move and adjust along the extension direction of the limiting groove 15, so that the position of the limiting member 3 on the limiting groove 15 can be adjusted, and the size of the parts and articles that the storage rack can place can be adjusted.
[0039] Further, the limiting member 3 is provided with a limiting rod, an adjusting plate and an adjusting nut. The adjusting plate is arranged on the top of the limiting plate 14. One end of the limiting rod passes through the limiting groove 15 and is fixedly connected to the adjusting plate. The limiting rod is fixedly connected to the limiting plate 14 by cooperating with the adjusting nut.
[0040] Furthermore, the top end of the limiting rod is bent outward along the center of the bottom plate 13. In this embodiment, the top end of the limiting rod is bent outward, which can make it more convenient and fast to assemble parts and articles provided by the supporting manufacturer, saving assembly time. Embodiment
[0041] The embodiment of the present application provides a lifting device for parts and articles in a tooling box, including a frame 1. A plurality of hoists 2 are arranged at the bottom of the frame 1. A placing rack is arranged at the driving end of the hoist 2. The hoist 2 is fixedly connected to the frame 1. The placing rack is fixedly connected to the hoist 2. A plurality of limiting members 3 are arranged on the outer side of the placing rack. A pressure sensor is arranged on the top of the placing rack.
[0042] According to the lifting device for parts and articles in a tooling box of the present application, the present application adopts a hoist 2 in the frame 1 and arranges a placing rack in the frame 1, so that the lifting frame can lift the parts and articles on the placing rack. Since the parts and articles are prone to tilt and collapse during the lifting process, limiting members 3 are arranged around the placing rack to limit the horizontal movement of the parts and articles, so that the parts and articles move vertically upward under the drive of the hoist 2, and the parts and articles will not tilt and collapse. This effectively solves the operation of facilitating the taking of parts in the tooling box. At the same time, the present application also arranges a pressure sensor at the bottom of the placing rack. The pressure sensor detects the weight of the parts and articles. When the parts and articles are assembled into the placing rack, the pressure sensor records the total weight of the parts and articles and the weight of a single part and article. When the parts and articles are used in sequence, the pressure sensor transmits a signal to the PLC control program, and the PLC issues an instruction to make the hoist 2 rise a certain distance, so as to achieve the effect of automatically lifting the parts and articles in the production process. Through the above settings, the present application can improve automation, increase the productivity of the production line, ensure product quality, reduce manual input, greatly reduce the labor intensity of manpower, and reduce the potential safety hazards in production operations.
[0043] According to an embodiment of the present application, the frame body 1 includes a chassis 12 and a tooling rack 11. The chassis 12 and the tooling rack 11 are fixedly connected. The tooling rack 11 is evenly provided with multiple item lifting positions for tooling boxes. The tooling rack 11 is used to provide incoming material assembly for part items, so that part items can be stored in the tooling rack 11 when the parts are supplied by the supporting manufacturer. Corresponding multiple item lifting positions for the hoist 2 to lift the zero-position items are provided in the tooling rack 11. An installation position of the hoist 2 opposite to the item lifting position is provided in the chassis 12, so that the hoist 2 can lift the part items, improving automation and the productivity of the production line, and greatly reducing the labor intensity.
[0044] Further, a bottom plate 13 is provided at the bottom of the item lifting position of any one of the tooling racks 11. The bottom plate 13 is fixedly connected to the tooling rack 11.
[0045] Furthermore, a hollow part for lifting part items is provided in the middle of the bottom plate 13.
[0046] In the solution of this embodiment, a hollow part is provided on the bottom plate 13 at the bottom of the tooling rack 11, so that the lifting frame can extend out from the hollow part. At the same time, the hollow part can prevent the storage rack, so that under the action of the hoist 2, the storage rack can move up and down in the vertical direction of the hollow part.
[0047] According to an embodiment of the present application, the storage rack is provided with a storage plate 16. A plurality of limiting plates 14 are fixedly connected to the outside of the storage plate 16. The limiting plates 14 extend outward from the center of the hollow part of the bottom plate 13. In this embodiment, the storage rack is designed with a storage plate 16, and the storage plate 16 can be set according to the shape of the zero-position items, so that there is a position where the part items can fall into the storage plate 16 without displacement. Correspondingly, the storage position of the storage plate 16 is set to a shape adapted to the part items, and the storage plate 16 can also be connected with the limiting plates 14, so that the storage plate 16 becomes a position for restricting the storage of part items in the tooling rack 11.
[0048] According to an embodiment of the present application, the hoist 2 is set as a scissor mechanism. The scissor mechanism is arranged at the bottom of the storage plate 16. The scissor mechanism is fixedly connected to the chassis 12. The driving end of the scissor mechanism extends to the bottom position of the storage plate 16 and is fixedly connected to the storage plate 16. The scissor mechanism can be jacked up in the vertical direction, so that the vertical movement of the storage rack can be driven within a limited space, saving space and being applicable to places with limited space. The scissor mechanism has a simple structure and stable operation. During the jacking process, multi-point support is usually adopted, making the equipment more stable and reliable during operation and improving safety.
[0049] According to an embodiment of the present application, the limiting plate 14 is provided with a limiting groove 15, and one end of the limiting member 3 passes through the limiting groove 15 and is adjustably connected to the limiting plate 14. By providing a plurality of limiting grooves 15 on the limiting plate 14 that diverge from the center of the bottom plate 13 and assembling the limiting member 3 in the limiting groove 15, the limiting member 3 can move and adjust along the extension direction of the limiting groove 15, so that the position of the limiting member 3 on the limiting groove 15 can be adjusted, and the size of the parts and items that can be placed on the storage rack can be adjusted.
[0050] Further, the limiting member 3 is provided with a limiting rod, an adjusting plate, and an adjusting nut. The adjusting plate is disposed on the top of the limiting plate 14. One end of the limiting rod passes through the limiting groove 15 and is fixedly connected to the adjusting plate. The limiting rod is fixedly connected to the limiting plate 14 by cooperating with the adjusting nut.
[0051] Furthermore, the top end of the limiting rod is bent outward along the center of the bottom plate 13. In this embodiment, the top end of the limiting rod is bent outward, which can make it more convenient and fast to assemble parts and items when the parts are supplied by the supporting manufacturer, saving assembly time.
[0052] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention. Therefore, it cannot be understood as a limitation on the actual use direction of the present invention.
[0053] In summary, after those of ordinary skill in the art read the documents of the present invention, various other corresponding transformation schemes made without creative mental labor according to the technical solutions and technical concepts of the present invention all fall within the scope protected by the present invention.
Claims
1. An industrial packing box part item lifting device, comprising a frame body, characterized in that, A hoist is provided at the bottom of the frame body. There is a storage rack above the driving end of the hoist. The hoist is fixedly connected to the frame body, the storage rack is fixedly connected to the frame body. A limiting member is provided on the outer side of the storage rack, and a counting module is provided at the top of the hoist.
2. The lifting device for the parts and articles of the tooling box according to claim 1, characterized in that, The frame body includes a bottom frame and a tooling frame. The bottom frame and the tooling frame are fixedly connected. The tooling frame is provided with the item lifting positions of a plurality of tooling boxes.
3. The lifting device for parts and articles of the tooling box according to claim 2, characterized in that, A bottom plate is provided at the bottom of the item lifting position of any one of the tooling frames. The bottom plate is fixedly connected to the tooling frame.
4. The lifting device for toolbox parts and articles according to claim 3, characterized in that, An empty part for lifting part items is provided in the middle of the bottom plate. The bottom plate is also provided with a plurality of limiting plates extending towards the center of the empty part of the bottom frame. The bottom plate is fixedly connected to the limiting plates.
5. The lifting device for toolbox parts and articles according to claim 4, characterized in that, The storage rack is provided with a storage plate. One end of the limiting plate extending towards the center of the empty part of the bottom plate is fixedly connected to the storage plate.
6. The lifting device for toolbox parts and articles according to claim 5, characterized in that, A through hole is provided in the middle of the storage plate. The through hole is located at the center position of the bottom plate.
7. The lifting device for toolbox parts and articles according to claim 6, characterized in that, The hoist is set as a scissor mechanism. The scissor mechanism is arranged at the bottom of the storage plate. The scissor mechanism is fixedly connected to the bottom frame. The driving end of the scissor mechanism extends to the position of the through hole of the storage plate.
8. The lifting device for toolbox parts and articles according to claim 7, characterized in that, The limiting plate is provided with a limiting groove. One end of the limiting member passes through the limiting groove and is adjustably connected to the limiting plate.
9. An equipment for lifting parts and articles of a tooling box according to claim 8, characterized in that, The limiting member is provided with a limiting rod, an adjusting plate and an adjusting nut. The adjusting plate is arranged on the top of the limiting plate. One end of the limiting rod passes through the limiting groove and is fixedly connected to the adjusting plate. The limiting rod is fixedly connected to the limiting plate by cooperating with the adjusting nut.
10. The lifting device for toolbox parts and articles according to claim 9, characterized in that, The top end of the limiting rod is bent outwards along the center of the bottom plate.