Synchronous tensioning mechanism for green brick conveying line

By designing a synchronous tensioning mechanism on the brick conveying line, using the combination of support plate, connecting shaft, connecting plate and counterweight block, the unstable conveying problem caused by inconsistent elasticity of the synchronization belt is solved, and uniform tension and smooth conveying of each synchronization belt is achieved.

CN223086859UActive Publication Date: 2025-07-11YIMA RUIHUI NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422461847.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-11
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

After use for a period of time, the synchronization belt on the brick conveyor line will experience slackness and tooth jumping due to the abnormality of the transmission. The existing technology will tighten by adjusting the center distance of the passive wheel shaft, but it is impossible to ensure the consistency of elasticity of each synchronization belt.

Method used

A synchronous tensioning mechanism for brick conveying lines is designed, using a combination of support plate, connecting shaft, connecting plate, tensioning wheel and counterweight block, and using the lever principle to keep each synchronous belt tight, providing continuous tension through counterweight blocks.

Benefits of technology

The uniform tension of each synchronization belt is achieved, ensuring the smooth operation of the brick conveyor line, and avoiding the problem of inconsistent elasticity of the synchronization belt.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223086859U_ABST
    Figure CN223086859U_ABST
Patent Text Reader

Abstract

A synchronous tensioning mechanism for a green brick conveying line belongs to the technical field of green brick production and conveying and comprises a bottom frame, a cross beam, a synchronous belt, a motor, wheel shaft seats, wheel shafts, gear rings and a tensioning mechanism, the cross beam is arranged at the upper end of the bottom frame, the wheel shaft seats are arranged at the two ends of the cross beam, the wheel shafts are arranged in the two wheel shaft seats in a penetrating mode, and the gear rings are arranged on the wheel shafts at intervals. Synchronous belts are arranged between the corresponding gear rings on the two wheel shafts, the synchronous belts are provided with tensioning mechanisms, the tensioning mechanisms comprise supporting plates, connecting shafts, connecting plates, tensioning wheels and balancing weights, the supporting plates are fixed to the middle of the cross beam, the connecting shafts are arranged between the supporting plates, the connecting plates are arranged on the connecting shafts, and the tensioning wheels and the balancing weights are arranged on the connecting plates. The synchronous belt tensioning device has the advantages that after each synchronous belt is additionally provided with an independent tensioning wheel, according to the lever principle, each synchronous belt can be in a tensioning state at any time through the balancing weight, the tensioning force is kept consistent, and each group of conveying belts can run stably.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of brick blank production and transportation, and particularly relates to a synchronous tensioning mechanism for a brick blank transportation line. Background Art

[0002] After the synchronous belt of the brick blank transportation is used for a period of time, it will be worn, and its length will also be stretched and become loose, resulting in the phenomenon of tooth skipping and non-synchronization. The current design is to adjust the passive wheel shaft and increase the center distance of the wheels on the transportation line to carry out tensioning. When each group of transportation lines consists of multiple synchronous belts arranged side by side, some synchronous belts will be tight and some will be loose, and the tightness is inconsistent, resulting in unstable transportation. Content of the Utility Model

[0003] Aiming at the deficiencies existing in the prior art, the purpose of the utility model is to design a synchronous tensioning mechanism for a brick blank transportation line, which is used to solve the problem that the tightness of multiple synchronous belts is inconsistent and the transportation is unstable as mentioned in the background art.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions: A synchronous tensioning mechanism for a brick blank transportation line, including a chassis, a cross beam, a synchronous belt, a motor, a wheel shaft seat, a wheel shaft, a gear ring and a tensioning mechanism. A cross beam is provided at the upper end of the chassis. Wheel shaft seats are provided at both ends of the cross beam. Wheel shafts are respectively arranged in the two wheel shaft seats. One end of one of the wheel shafts is matched with the motor. Gear rings are arranged at intervals on the wheel shafts. Synchronous belts are arranged between the corresponding gear rings on the two wheel shafts. A tensioning mechanism is provided on the synchronous belt.

[0005] The tensioning mechanism includes a support plate, a connecting shaft, a connecting plate, a tensioning wheel and a counterweight. The number of the support plates is two. The two support plates are respectively fixed in the middle of the two cross beams. A connecting shaft is arranged between the two support plates. A connecting plate is arranged on the connecting shaft. A tensioning wheel and a counterweight are arranged on the connecting plate.

[0006] A bearing is provided in the middle of the connecting plate and is sleeved on the connecting shaft through the bearing and is rotatably connected with the connecting shaft. The tensioning wheel is arranged at one end of the connecting plate, and the counterweight is arranged at the other end of the connecting plate. The connecting plate rotates on the connecting shaft so that the tensioning wheel is in contact and cooperation with the synchronous belt.

[0007] The tensioning wheel is provided with a pin shaft and is fixed at one end of the connecting plate through the pin shaft.

[0008] Edges are provided on both sides of the wheel body of the tensioning wheel, and the distance between the two edges is greater than the width of the synchronous belt.

[0009] The number of the connecting plates is multiple, and the number of the connecting plates corresponds to the number of the synchronous belts.

[0010] The beneficial effects of the present utility model are as follows: After adding an independent tension pulley to each synchronous belt, according to the lever principle, using a counterweight can keep each synchronous belt in a tensioned state at any time, and the tension force remains consistent, enabling each group of conveyor belts to operate smoothly. Brief Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the present utility model.

[0012] Figure 2 It is a top view schematic diagram of the present utility model.

[0013] In the figure: 1, chassis; 2, cross beam; 3, synchronous belt; 4, motor; 5, wheel axle seat; 6, support plate; 7, connecting plate; 8, connecting shaft; 9, tension pulley; 10, counterweight; 11, wheel axle; 12, gear ring. Specific Embodiment

[0014] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the drawings of this specification. It should be noted that the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.

[0015] Please refer to Figure 1 、 Figure 2, A synchronous tensioning mechanism for a brick blank conveying line, comprising a chassis 1, a cross beam 2, a synchronous belt 3, a motor 4, a wheel axle seat 5, a wheel axle 11, a gear ring 12 and a tensioning mechanism. The upper end of the chassis 1 is provided with a cross beam 2. Both ends of the cross beam 2 are provided with wheel axle seats 5. Wheel axles 11 are inserted through both wheel axle seats 5. One end of one of the wheel axles 11 is cooperated with the motor 4. Gear rings 12 are arranged at intervals on the wheel axles 11. Synchronous belts 3 are arranged between the corresponding gear rings 12 on the two wheel axles 11. The synchronous belts 3 are provided with a tensioning mechanism. The tensioning mechanism comprises a support plate 6, a connecting shaft 8, a connecting plate 7, a tensioning wheel 9 and a counterweight 10. The number of the support plates 6 is two. The two support plates 6 are respectively fixed at the middle parts of the two cross beams 2. A connecting shaft 8 is arranged between the two support plates 6. A connecting plate 7 is arranged on the connecting shaft 8. A tensioning wheel 9 and a counterweight 10 are arranged on the connecting plate 7. A bearing is arranged at the middle part of the connecting plate 7 and is sleeved on the connecting shaft 8 through the bearing and is rotatably connected with the connecting shaft 8. The tensioning wheel 9 is arranged at one end of the connecting plate 7. The counterweight 10 is arranged at the other end of the connecting plate 7. The connecting plate 7 rotates on the connecting shaft 8 to make the tensioning wheel 9 contact and cooperate with the synchronous belt 3. The tensioning wheel 9 is provided with a pin shaft and is fixed at one end of the connecting plate 7 through the pin shaft. The two sides of the wheel body of the tensioning wheel 9 are provided with edges, and the distance between the two edges is greater than the width of the synchronous belt 3. The number of the connecting plates 7 is multiple, and the number of the connecting plates 7 corresponds to the number of the synchronous belts 3.

[0016] When the present utility model is in use:

[0017] The middle part of the connecting plate 7 is rotatably connected with the connecting shaft 8 through a bearing. According to the lever principle, the position of the bearing is equivalent to the fulcrum of the lever at this time, the connecting plate 7 is equivalent to the rod body of the lever, and the counterweight 10 at one end of the connecting plate 7 is the downward acting force. Under the action of the counterweight 10, the tensioning wheel 9 at the other end of the connecting plate 7 is lifted upward. Since the tensioning wheel 9 is in contact and cooperation with the synchronous belt 3, the synchronous belt 3 is always in a tensioned state. Each synchronous belt 3 that is also in a tensioned state keeps the conveying stable.

[0018] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0019] The parts not described in detail in the present utility model are the prior art.

Claims

1. A synchronous tensioning mechanism for a brick blank conveying line, comprising a chassis (1), a cross beam (2), a synchronous belt (3), a motor (4), a wheel axle seat (5), a wheel axle (11), a gear ring (12) and a tensioning mechanism, characterized in that: The upper end of the chassis (1) is provided with a cross beam (2). Wheel axle seats (5) are provided at both ends of the cross beam (2). Wheel axles (11) are inserted into both of the wheel axle seats (5). One end of one of the wheel axles (11) is cooperated with a motor (4). Tooth rings (12) are arranged on the wheel axles (11) at intervals. Synchronous belts (3) are arranged between the corresponding tooth rings (12) on the two wheel axles (11). The synchronous belts (3) are provided with a tensioning mechanism.

2. The synchronous tensioning mechanism for a brick blank conveying line according to claim 1, characterized in that: The tensioning mechanism includes support plates (6), connecting shafts (8), connecting plates (7), tensioning wheels (9) and counterweight blocks (10). The number of the support plates (6) is two. The two support plates (6) are respectively fixed at the middle parts of the two cross beams (2). A connecting shaft (8) is arranged between the two support plates (6). A connecting plate (7) is arranged on the connecting shaft (8). A tensioning wheel (9) and a counterweight block (10) are arranged on the connecting plate (7).

3. The synchronous tensioning mechanism for a brick blank conveying line according to claim 2, characterized in that: A bearing is arranged at the middle part of the connecting plate (7). The connecting plate (7) is sleeved on the connecting shaft (8) through the bearing and is rotatably connected with the connecting shaft (8). The tensioning wheel (9) is arranged at one end of the connecting plate (7). The counterweight block (10) is arranged at the other end of the connecting plate (7). The connecting plate (7) rotates on the connecting shaft (8) to make the tensioning wheel (9) be in contact and cooperation with the synchronous belt (3).

4. The synchronous tensioning mechanism for a brick blank conveying line according to claim 2, characterized in that: The tensioning wheel (9) is provided with a pin shaft and is fixed at one end of the connecting plate (7) through the pin shaft.

5. The synchronous tensioning mechanism for a brick blank conveying line according to claim 2, characterized in that: Edges are arranged on both sides of the wheel body of the tensioning wheel (9). The distance between the two edges is greater than the width of the synchronous belt (3).

6. The synchronous tensioning mechanism for a brick blank conveying line according to claim 2, characterized in that: The number of the connecting plates (7) is multiple. The number of the connecting plates (7) corresponds to the number of the synchronous belts (3).