Material heavy-load rotating device

By designing a material heavy-load rotary device, the coordinated work of components such as conveying rollers, guide mechanisms and lifting devices is used to realize automated material transportation, solve workers' adjustment needs, improve production efficiency and reduce operational risks.

CN223086967UActive Publication Date: 2025-07-11SUZHOU FULAER NEW ENERGY EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422462146.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-11
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing rotating device requires workers to cooperate and adjust during material transportation, resulting in increased workload and increased operating risks, and reduced production efficiency.

Method used

A material heavy-load rotating device is designed, including a conveying drum, a guide mechanism, an in-place sensor, a lifting device and a longitudinal conveying mechanism. Combined with a bidirectional cylinder, a connecting frame and an auxiliary roller, the coordinated work of these components can realize automated conveying and position detection, and reduce manual intervention.

Benefits of technology

It realizes automated material delivery, reduces workloads for workers, reduces operating risks, improves production efficiency and reduces equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material heavy-load rotating device which comprises a machine frame. A plurality of sets of conveying rollers are rotationally installed in the machine frame, a guide mechanism is installed on one side of the top of the machine frame, in-place sensors are installed on the two sides of the top of the machine frame, a lifting device is installed at the bottom of the machine frame, a longitudinal conveying mechanism is installed on the top of the lifting device, and an auxiliary mechanism is installed on the side face of the machine frame. The conveying roller, the guide mechanism, the in-place sensor, the lifting device and the longitudinal conveying mechanism are used in cooperation, products can be conveyed and rectified through the conveying roller and the guide mechanism, and the conveying position of the products can be detected through the in-place sensor; products can be jacked, steered and conveyed through the lifting device and the longitudinal conveying mechanism, in this way, the working intensity of workers can be reduced, the manual operation risk can be reduced, the production efficiency is greatly improved, the equipment investment rate is reduced, the equipment cost is reduced, and then use of the workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of material handling, and particularly relates to a material heavy-load rotating device. Background Art

[0002] It is widely used in industries such as new energy, chemical industry, powder, etc., especially in the material conveying end section of lithium battery powder materials. The material transportation direction can be adjusted through a rotating device.

[0003] By placing the product inside the device and then making the device work to convey it, during the process of the device conveying the product, workers need to cooperate to adjust and monitor the product conveying, which will increase the work intensity and operation risk of workers, reduce the production efficiency, and thus is not conducive to the use of personnel. Content of the Utility Model

[0004] The purpose of the utility model is to provide a material heavy-load rotating device to solve the problem proposed in the above background art that by placing the product inside the device and then making the device work to convey it, during the process of the device conveying the product, workers need to cooperate to adjust and monitor the product conveying, which will increase the work intensity and operation risk of workers, reduce the production efficiency, and thus is not conducive to the use of personnel.

[0005] The utility model provides the following technical solution: a material heavy-load rotating device, including a frame; a plurality of conveying rollers are rotatably installed inside the frame, a guiding mechanism is installed on one side of the top of the frame, in-place sensors are installed on both sides of the top of the frame, a lifting device is installed at the bottom of the frame, a longitudinal conveying mechanism is installed at the top of the lifting device, and an auxiliary mechanism is installed on the side of the frame.

[0006] Preferably, the auxiliary mechanism includes a double-acting cylinder, a connecting frame and an auxiliary roller. The double-acting cylinder is installed on the side of the frame, connecting frames are installed at the moving ends of both ends of the double-acting cylinder, and an auxiliary roller is rotatably installed at the top of the connecting frame.

[0007] Preferably, a positioning plate is installed at the top of the double-acting cylinder.

[0008] Preferably, distance measuring sensors are installed on both sides of the positioning plate.

[0009] Preferably, the guiding mechanism includes a fixed frame and an article conveying guide. Fixed frames are installed on both sides of the top of the frame, and an article conveying guide is rotatably installed at the top of the fixed frame.

[0010] Preferably, a limiting plate is installed inside one end of the frame, and a protective layer is provided at one end of the limiting plate.

[0011] Preferably, a support plate is installed at the central position of the top of the lifting device.

[0012] Preferably, a horizontal plate is installed on one side of the top of the frame.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The present utility model uses a conveying roller, a guiding mechanism, a position sensor, a lifting device and a longitudinal conveying mechanism in cooperation. The conveying roller and the guiding mechanism can correct the deviation of the product during conveying. The position sensor can detect the conveying position of the product. The lifting device and the longitudinal conveying mechanism can lift and turn the product for conveying. By this way, the workload of workers can be reduced, the risk of manual operation can be lowered, the production efficiency can be greatly improved, the equipment investment rate can be reduced, and the equipment cost can be decreased, which is beneficial to the use of personnel.

[0015] 2. The present utility model uses a double-acting cylinder, a connecting frame and an auxiliary roller in cooperation. When the double-acting cylinder works, it drives the auxiliary roller to be located on both sides of the product through the connecting frame. When the product is conveyed, its outer surface will contact the auxiliary roller. The rotation of the auxiliary roller can play an auxiliary role in the conveying of the product, keeping the product horizontal during conveying and preventing the product from being skewed during turning conveying, which affects the subsequent processing, and is thus convenient for personnel to use.

[0016] 3. The present utility model uses a positioning plate and a distance measuring sensor in cooperation. By clamping the positioning plate at the edge of the frame and then using bolts to pass through the positioning plate and the inside of the frame, the auxiliary mechanism can be fixedly installed and used, and it is convenient for workers to disassemble it later. By the operation of the distance measuring sensor, the distance from the positioning plate to both ends of the frame can be measured, and then the auxiliary mechanism can be installed at a suitable distance position for use, which is thus convenient for personnel to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a front three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 is a back three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 3 is a side three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 4 is the present utility model Figure 1 is a partial enlarged structural schematic diagram of A in the present utility model.

[0021] In the figure: 1, frame; 101, limit plate; 102, protective layer; 2, conveying roller; 3, guiding mechanism; 301, fixing frame; 302, article conveying guide; 4, in-place sensor; 5, lifting device; 501, support plate; 6, longitudinal conveying mechanism; 7, horizontal plate; 8, auxiliary mechanism; 801, double-acting cylinder; 802, connecting frame; 803, auxiliary roller; 9, positioning plate; 901, distance measuring sensor. Detailed implementation manner

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0025] The following further elaborates on the technical solutions of the present invention in detail with reference to the accompanying drawings of the specification and specific embodiments;

[0026] Embodiment 1:

[0027] A material heavy-load rotating device provided by the present application includes a frame 1; a plurality of conveying rollers 2 are rotatably installed inside the frame 1, a guiding mechanism 3 is installed on one side of the top of the frame 1, in-place sensors 4 are installed on both sides of the top of the frame 1, a lifting device 5 is installed at the bottom of the frame 1, a longitudinal conveying mechanism 6 is installed at the top of the lifting device 5, and an auxiliary mechanism 8 is installed on the side of the frame 1;

[0028] Specifically, as Figure 1 , Figure 2 and Figure 3 shown, the conveying rollers 2 are driven by a chain, which is a prior art. The longitudinal conveying mechanism 6 is a transmission belt. The product enters the working station section through the conveying rollers 2, is corrected and guided through the article conveying guide 302, the in-place sensor 4 is used for in-place control, the synchronous lifting device 5 works to drive the article to lift through the longitudinal conveying mechanism 6, and after lifting in place, the product is discharged through the working of the longitudinal conveying mechanism 6. The auxiliary mechanism 8 is used to play a role in limiting the level during the longitudinal conveying of the product.

[0029] Further, the auxiliary mechanism 8 includes a two-way cylinder 801, a connecting frame 802 and an auxiliary roller 803. The two-way cylinder 801 is installed on the side of the frame 1, connecting frames 802 are installed at the mobile ends of both ends of the two-way cylinder 801, and an auxiliary roller 803 is rotatably installed on the top of the connecting frame 802;

[0030] Specifically, as Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, in order to play an auxiliary role in the product conveying, the telescopic end of the two-way cylinder 801 is connected with the connecting frame 802, and a plurality of auxiliary rollers 803 are rotatably arranged on the surface of the connecting frame 802. Through the working of the two-way cylinder 801, the mobile end of the two-way cylinder 801 drives the auxiliary rollers 803 to be located on both sides of the product through the connecting frame 802. When the product is conveyed, the outer surface will contact the auxiliary rollers 803. The rotation of the auxiliary rollers 803 can play an auxiliary role in the product conveying and can also keep the product conveying horizontal.

[0031] Further, a positioning plate 9 is installed on the top of the two-way cylinder 801;

[0032] Specifically, as Figure 4 shown, in order to install the auxiliary mechanism 8, the positioning plate 9 is L-shaped. By clamping the positioning plate 9 at the edge of the frame 1 and then using bolts to pass through the positioning plate 9 and the inside of the frame 1, the auxiliary mechanism 8 can be fixedly installed and used, and it is convenient for later workers to disassemble it.

[0033] Further, distance measuring sensors 901 are installed on both sides of the positioning plate 9;

[0034] Specifically, asFigure 4 As shown, in order to play a measuring role in the installation of the auxiliary mechanism 8 and keep it centered, the distance measuring sensor 901 can be used to measure the distance from the positioning plate 9 to both ends of the frame 1, and then the auxiliary mechanism 8 can be installed at an appropriate distance position for use.

[0035] Furthermore, the guiding mechanism 3 includes a fixed frame 301 and an article conveying guide 302. The fixed frames 301 are installed on both sides of the top of the frame 1, and the article conveying guide 302 is rotatably installed on the top of the fixed frame 301;

[0036] Specifically, as Figure 2 shown, in order to play a role in limiting and guiding the conveyed products, multiple groups of article conveying guides 302 are arranged on the surface of the fixed frame 301. When the products are conveyed, both sides of the products will contact the article conveying guides 302, and the article conveying guides 302 can rotate to play a role in correcting and guiding both sides of the products.

[0037] Furthermore, a limiting plate 101 is installed inside one end of the frame 1, and a protective layer 102 is provided at one end of the limiting plate 101;

[0038] Specifically, as Figure 2 shown, in order to play a protective role for the products, the protective layer 102 is composed of a protective flexible material. When the products are conveyed to one end of the frame 1, the protective layer 102 can play a role in buffering and protecting the products.

[0039] Furthermore, a support plate 501 is installed at the central position of the top of the lifting device 5;

[0040] Specifically, as Figure 1 shown, in order to disperse the pressure transmitted by the products to the longitudinal conveying mechanism 6, when the lifting device 5 drives the longitudinal conveying mechanism 6 to move upward, the support plate 501 will also move upward synchronously. The support plate 501 can play a supporting role at the central position of the products, thereby reducing the pressure received by the longitudinal conveying mechanism 6.

[0041] Furthermore, a horizontal plate 7 is installed on one side of the top of the frame 1;

[0042] Specifically, as Figure 1 shown, in order to play an auxiliary limiting role in the horizontal direction for the conveyed products, the horizontal plate 7 is L-shaped. By installing the horizontal plate 7 on the surface of the frame 1, the horizontal plate 7 can play an auxiliary limiting role in the horizontal direction for the product conveying.

[0043] Working principle: Place the product on the surface of the conveying roller 2. The product is conveyed into the station section by the rotation of the conveying roller 2. Then, the item conveying guide 302 can correct the deviation and guide the conveyed product. When the product moves to one end of the frame 1 under the action of the conveying roller 2, it is detected and controlled for being in place by the in-place sensor 4. Then, the synchronous lifting device 5 works to drive the item to lift through the longitudinal conveying mechanism 6. When the product is lifted in place, the product is discharged through the operation of the longitudinal conveying mechanism 6.

[0044] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified and equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A material overload rotating device, comprising a frame (1); characterized in that: Inside the frame (1), multiple conveying rollers (2) are rotatably installed. On one side of the top of the frame (1), a guiding mechanism (3) is installed. On both sides of the top of the frame (1), in-place sensors (4) are installed. At the bottom of the frame (1), a lifting device (5) is installed. At the top of the lifting device (5), a longitudinal conveying mechanism (6) is installed. On the side of the frame (1), an auxiliary mechanism (8) is installed.

2. The material heavy-load rotating device according to claim 1, characterized in that: The auxiliary mechanism (8) includes a double-acting cylinder (801), a connecting frame (802), and an auxiliary roller (803). The double-acting cylinder (801) is installed on the side of the frame (1). At the mobile ends of both ends of the double-acting cylinder (801), a connecting frame (802) is installed. At the top of the connecting frame (802), an auxiliary roller (803) is rotatably installed.

3. The material overload rotating device according to claim 2, characterized in that: A positioning plate (9) is installed at the top of the double-acting cylinder (801).

4. The material overload rotating device according to claim 3, characterized in that: Distance measuring sensors (901) are installed on both sides of the positioning plate (9).

5. A material overload rotating device according to claim 1, characterized in that: The guiding mechanism (3) includes a fixed frame (301) and an article conveying guide (302). Fixed frames (301) are installed on both sides of the top of the frame (1). At the top of the fixed frame (301), an article conveying guide (302) is rotatably installed.

6. The material heavy-load rotating device according to claim 1, wherein: A limiting plate (101) is installed inside one end of the frame (1), and a protective layer (102) is provided at one end of the limiting plate (101).

7. The material overload rotating device according to claim 1, characterized in that: A support plate (501) is installed at the central position of the top of the lifting device (5).

8. A material heavy-load rotating device according to claim 1, characterized in that: A horizontal plate (7) is installed on one side of the top of the frame (1).