Wire guiding machine

By introducing a U-shaped frame guard structure and multiple sets of wire modules into the wire machine, the problem of fewer work stations in the existing wire machine is solved, efficient wire winding and wire harness correction of the dual-wire stations are achieved, and working efficiency is improved.

CN223087328UActive Publication Date: 2025-07-11WUXI DION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421832308.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-11
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

There are fewer work stations for existing wire machines, and they can only handle one set of wire harnesses at the same time, resulting in low working efficiency.

Method used

A wire machine is designed, including a U-shaped frame guard structure, the inner part is a guide area and a winding area, and is equipped with multiple sets of wire modules and shaping modules, supporting two sets of wire harnesses to simultaneously lead wires, and equipped with adjustable wire wheels and shaping components.

Benefits of technology

The dual conductor station is realized, the working efficiency is improved, the flexibility of the conductor machine and the wiring harness correction ability are increased, and the conductor process of two sets of wiring harnesses can be handled at the same time.

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Abstract

The utility model relates to the technical field of industrial wire harness production, in particular to a wire guiding machine which comprises a wire guiding machine protection frame, the wire guiding machine protection frame is of a U-shaped structure when observed from top to bottom, the interior of the wire guiding machine protection frame is divided into a guiding area and a wire winding area, the guiding area is arranged on the upper portion of the wire winding area, and the wire winding area is arranged on the lower portion of the wire winding area. A first connecting rod installed in the wire guiding machine protection frame is arranged on one side in the winding area, a first wire spool is arranged at the farthest end of the first connecting rod, a second wire spool is arranged at the middle end of the first connecting rod, the first wire spool and the second wire spool both rotate along the outer portion of the first connecting rod, and a wire guiding assembly is arranged in the guiding area. The wire guiding assembly is arranged at the upper end of a combined body formed by the first connecting rod, the first wire spool and the second wire spool, the wire guiding assembly comprises three groups of independent wire guiding modules distributed in a triangular shape, and wire guiding wheels matched with the first wire spool and the second wire spool are arranged on the independent wire guiding modules.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial wire harness production, in particular to a wire guiding machine. Background Art

[0002] Industrial wire harnesses are cable bundles used to connect various industrial equipment and machines. They usually consist of multiple wires, which are wrapped in one or more layers of insulating materials and often use braided or spiral-wrapped shielding layers to protect the wires from electromagnetic interference. The design and manufacture of wire harnesses need to consider various factors, including the type of wires, the length of the wire harness, the required current-carrying capacity, temperature resistance, chemical corrosion resistance, and mechanical strength, etc.

[0003] Currently, the Chinese patent with the publication number CN201808961U discloses a wire guiding machine, which includes a motor arranged inside the machine body, a turntable coaxially connected to the motor and installed outside the motor, and a runner installed on the machine body in the same longitudinal plane as the turntable. Although this wire guiding machine will not cause wire harness chaos, however: this wire guiding machine has fewer workstations and can only process the wire guiding process of one set of wire harnesses at the same time. Summary of the Utility Model

[0004] In view of the above situation, to overcome the defects of the prior art, the purpose of the present utility model is to provide a wire guiding machine, and the above technical purpose is achieved through the following technical solutions:

[0005] A wire guiding machine includes a wire guiding machine protective frame. When viewed from top to bottom, the wire guiding machine protective frame has a U-shaped structure. The interior of the wire guiding machine protective frame is divided into a guiding area and a winding area. The guiding area is arranged above the winding area. One side in the winding area is provided with a first connecting rod installed inside the wire guiding machine protective frame. The outermost end of the first connecting rod is provided with a first winding disc, and the middle end of the first connecting rod is provided with a second winding disc. Both the first winding disc and the second winding disc rotate along the outside of the first connecting rod. A wire guiding component is arranged in the guiding area, and the wire guiding component is arranged at the upper end of the combination formed by the first connecting rod, the first winding disc, and the second winding disc. The wire guiding component includes three groups of independent wire guiding modules distributed in a triangular position, and wire guiding wheels cooperating with the first winding disc and the second winding disc are arranged on the independent wire guiding modules.

[0006] Further, the independent wire guiding module includes a wire guiding connecting rod, an intermediate wire guiding wheel, and an outer wire guiding wheel. The wire guiding connecting rod is fixed inside the wire guiding machine protective frame. The intermediate wire guiding wheel is installed in the middle of the wire guiding connecting rod, and the outer wire guiding wheel is installed outside the wire guiding connecting rod. A chute is opened at the upper part of the wire guiding connecting rod, and an adjusting block slidably assembled with the chute is arranged outside the wire guiding connecting rod. The intermediate wire guiding wheel and the outer wire guiding wheel are respectively installed at the front end of the adjusting block, and the intermediate wire guiding wheel and the outer wire guiding wheel are freely rotatable at the front side of the adjusting block.

[0007] Further, a wire harness shaping component fixed inside the wire guide machine protection frame is provided in the guiding area. The wire harness shaping component is composed of two independent shaping modules. The shaping module includes an auxiliary connecting rod, a shaping connecting rod, a shaping base wheel, an auxiliary wheel, and a mounting bracket. The shaping connecting rod and the auxiliary connecting rod are both fixed inside the wire guide machine protection frame. The shaping base wheel is installed at the front end of the shaping connecting rod. The mounting bracket is fixed at the front end of the auxiliary connecting rod. The auxiliary wheel is installed on the lower side of the mounting bracket. The auxiliary wheel is arranged next to the shaping base wheel, and the shaping area is set between the two.

[0008] Further, wire grooves are provided at the upper ends on both sides of the wire guide machine protection frame.

[0009] Further, auxiliary wire wheels are fixedly provided on both sides of the wire guide machine protection frame.

[0010] Further, a second connecting rod fixed in the wire guide machine protection frame is provided on the other side in the winding area. A spare winding disc is fixed at the front end of the second connecting rod. The spare winding disc is installed on one side of the first winding disc.

[0011] In summary, the present utility model has the following beneficial effects:

[0012] The present utility model has double wire working stations, and can simultaneously carry out wire winding operations on two sets of industrial wire harnesses, increasing the working efficiency of the wire guide machine;

[0013] The present utility model is equipped with wire wheels that can be freely adjusted, with high flexibility, and can temporarily and emergently adjust the position of the wire wheels to fit the position of the winding disc or adjust the tightness of the wire harness;

[0014] The present utility model is equipped with an additional shaping module, which can simply correct the abnormal shape of the wire harness surface. Description of the Drawings

[0015] The drawings described herein are used to provide a further understanding of the present utility model, form a part of this application, but do not constitute an improper limitation to the present utility model. In the drawings:

[0016] Figure 1 is the perspective view of the present utility model;

[0017] Figure 2 is the present utility model Figure 1 the enlarged schematic view of part I in;

[0018] Figure 3 is the top view of the present utility model;

[0019] Figure 4 is the front view of the present utility model.

[0020] In the figure: 1. Wire machine guard frame; 2. First connecting rod; 3. First winding disc; 4. Second winding disc; 5. Wire connecting rod; 6. Intermediate wire wheel; 7. Outer wire wheel; 8. Adjusting block; 9. Auxiliary connecting rod; 10. Shaping connecting rod; 11. Shaping base wheel; 12. Auxiliary wheel; 13. Mounting bracket; 14. Auxiliary wire wheel; 15. Second connecting rod; 16. Spare winding disc. Detailed implementation mode

[0021] Regarding the foregoing and other technical contents, features and effects of the present utility model, the following will be clearly presented in the detailed description of the embodiments in conjunction with the attached Figure 1 to the attached Figure 4 In the detailed description of the embodiments, it will be clearly presented. The structural contents mentioned in the following embodiments are all with reference to the accompanying drawings of the specification.

[0022] The following will describe various exemplary embodiments of the present utility model with reference to the accompanying drawings. Embodiment

[0023] A wire machine includes a wire machine guard frame 1. When viewed from top to bottom, the wire machine guard frame 1 has a U-shaped structure. The interior of the wire machine guard frame 1 is divided into a guiding area and a winding area. The guiding area is arranged above the winding area. On one side in the winding area, there is a first connecting rod 2 installed inside the wire machine guard frame 1. At the farthest end of the first connecting rod 2, there is a first winding disc 3, and at the middle end of the first connecting rod 2, there is a second winding disc 4. Both the first winding disc 3 and the second winding disc 4 rotate along the outside of the first connecting rod 2. The first winding disc 3 and the second winding disc 4 can work simultaneously to perform the winding and guiding actions on two groups of wire harnesses at the same time.

[0024] A wire component is arranged in the guiding area. The wire component is arranged at the upper end of the combination formed by the first connecting rod 2, the first winding disc 3 and the second winding disc 4. The wire component includes three independent wire modules distributed in a triangular position. The independent wire modules are provided with wire wheels that cooperate with the first winding disc 3 and the second winding disc 4.

[0025] Preferably, the independent wire module includes a wire connecting rod 5, an intermediate wire wheel 6, and an outer wire wheel 7. The wire connecting rod 5 is fixed inside the wire machine guard frame 1. The intermediate wire wheel 6 is installed in the middle of the wire connecting rod 5. The outer wire wheel 7 is installed outside the wire connecting rod 5. A chute is opened at the upper part of the wire connecting rod 5. An adjusting block 8 that is slidably assembled with the chute is arranged outside the wire connecting rod 5. The intermediate wire wheel 6 and the outer wire wheel 7 are respectively installed at the front end of the adjusting block 8, and the intermediate wire wheel 6 and the outer wire wheel 7 are freely rotatable at the front side of the adjusting block 8. Both the intermediate wire wheel 6 and the outer wire wheel 7 can be freely adjusted, enhancing the versatility of the wire component.

[0026] Inside the guiding area, there is a wire harness shaping component fixed inside the wire guiding machine guard frame 1. The wire harness shaping component consists of two independent shaping modules. The shaping module includes an auxiliary connecting rod 9, a shaping connecting rod 10, a shaping base wheel 11, an auxiliary wheel 12, and a mounting bracket 13. The shaping connecting rod 10 and the auxiliary connecting rod 9 are both fixed inside the wire guiding machine guard frame 1. The shaping base wheel 11 is installed at the front end of the shaping connecting rod 10. The mounting bracket 13 is fixed at the front end of the auxiliary connecting rod 9. The auxiliary wheel 12 is installed on the lower side of the mounting bracket 13. The auxiliary wheel 12 is arranged next to the shaping base wheel 11, and the area between them is set as the shaping area. When the wire harness passes through the shaping area, the shaping base wheel 11 and the auxiliary wheel 12 simultaneously exert pressure on the wire harness, which can correct the distortion on the surface of the wire harness to a certain extent.

[0027] On the upper ends of both sides of the wire guiding machine guard frame 1, there are wire grooves opened, which are convenient for the wire harness to pass through the wire guiding machine.

[0028] On both sides of the wire guiding machine guard frame 1, there are auxiliary wire wheels 14 fixed, which are used to assist in guiding the wire harness to pass through.

[0029] On the other side in the winding area, there is a second connecting rod 15 fixed in the wire guiding machine guard frame 1. At the front end of the second connecting rod 15, there is a spare winding disc 16 installed. The spare winding disc 16 is installed on one side of the first winding disc 3. The outside of the spare winding disc 16 is used to place the industrial wire harness that has been wound.

[0030] The starting end of the wire harness is wound around the outside of the first winding disc 3 and the second winding disc 4. The other parts of the wire harness sequentially pass through the auxiliary wire wheel 14, the independent wire module, and the shaping module. During the process of passing through the wire module, the wire harness passes through the upper and lower sides of the wire wheel in turn. Similarly, during the process of passing through the shaping module, the passing mode of the wire harness in the guiding area is executed in the way of passing through from the upper part and passing through from the lower part at intervals.

[0031] The above is a further detailed description of the present invention in combination with specific embodiments, and it cannot be determined that the specific implementation of the present invention is only limited to this; for those skilled in the art of the present invention and related technical fields, based on the premise of the technical solution idea of the present invention, the expansions, operation methods, and data replacements should all fall within the protection scope of the present invention.

Claims

1. A wire machine, characterized in that: It includes a wire machine guard frame (1). When observed from top to bottom, the wire machine guard frame (1) has a U-shaped structure. The interior of the wire machine guard frame (1) is divided into a guiding area and a winding area. The guiding area is arranged at the upper part of the winding area. On one side in the winding area, there is a first connecting rod (2) installed inside the wire machine guard frame (1). At the farthest end of the first connecting rod (2), there is a first winding disc (3). At the middle end of the first connecting rod (2), there is a second winding disc (4). Both the first winding disc (3) and the second winding disc (4) rotate along the outside of the first connecting rod (2). Inside the guiding area, there is a wire component. The wire component is arranged at the upper end of the combination formed by the first connecting rod (2), the first winding disc (3), and the second winding disc (4). The wire component includes three groups of independent wire modules distributed in a triangular position. On the independent wire modules, there are wire wheels that cooperate with the first winding disc (3) and the second winding disc (4).

2. The wire machine according to claim 1, characterized in that: The independent wire module includes a wire connecting rod (5), a middle wire wheel (6), and an outer wire wheel (7). The wire connecting rod (5) is fixed inside the wire machine guard frame (1). The middle wire wheel (6) is installed in the middle of the wire connecting rod (5). The outer wire wheel (7) is installed on the outside of the wire connecting rod (5). A chute is opened at the upper part of the wire connecting rod (5). An adjusting block (8) that is slidably assembled with the chute is arranged outside the wire connecting rod (5). The middle wire wheel (6) and the outer wire wheel (7) are respectively installed at the front end of the adjusting block (8), and the middle wire wheel (6) and the outer wire wheel (7) are freely rotatable on the front side of the adjusting block (8).

3. A wire machine according to claim 1, characterized in that: Inside the guiding area, there is a wire harness shaping component fixed inside the wire machine guard frame (1). The wire harness shaping component is composed of two groups of independent shaping modules. The shaping module includes an auxiliary connecting rod (9), a shaping connecting rod (10), a shaping base wheel (11), an auxiliary wheel (12), and a mounting bracket (13). Both the shaping connecting rod (10) and the auxiliary connecting rod (9) are fixed inside the wire machine guard frame (1). The shaping base wheel (11) is installed at the front end of the shaping connecting rod (10). The mounting bracket (13) is fixed at the front end of the auxiliary connecting rod (9). The auxiliary wheel (12) is installed on the lower side of the mounting bracket (13). The auxiliary wheel (12) is arranged next to the shaping base wheel (11), and a shaping area is set between the two.

4. A wire machine according to claim 1, characterized in that: Wire grooves are opened at the upper ends on both sides of the wire machine guard frame (1).

5. A wire machine according to claim 1, characterized in that: Auxiliary wire wheels (14) are fixedly arranged on both sides of the wire machine guard frame (1).

6. The wire machine according to claim 1, wherein: On the other side in the winding area, there is a second connecting rod (15) fixed in the wire machine guard frame (1). A spare winding disc (16) is fixedly arranged at the front end of the second connecting rod (15). The spare winding disc (16) is installed on one side of the first winding disc (3).

Citation Information

Patent Citations

  • Wire guider for wiring harness

    CN201808961U