Papermaking forming net
By using carbon fiber mesh and water-absorbing layer structures in paper forming mesh, wear resistance is enhanced and dehydration rate is improved, and the problems of low wear resistance and low dehydration efficiency in the prior art are solved, and a more efficient papermaking process is achieved.
Patent Information
- Application Number
- CN202421998272.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The edges of existing paper forming webs are not wear-resistant, easy to damage, low dehydration efficiency, resulting in increased costs.
The carbon fiber mesh is used as the top and bottom layer, and the middle layer is a water-absorbing layer. Polyester plastic steel wire and high-hygroscopic fiber wire are used to enhance wear resistance and improve dehydration rate. The protective mesh and synthetic mesh are connected through high-temperature resistant glue to increase overall strength.
Improve the wear resistance and dehydration rate of the molded mesh, reducing the risk and cost of damage.
Smart Images

Figure CN223088178U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking equipment, in particular to a papermaking forming wire. Background Art
[0002] In the papermaking process, pulp is turned into paper through a series of technological steps and equipment, and the papermaking machine is one of the main equipment. The pulp is sent to the headbox and sprayed onto the forming wire surface through the headbox. The forming wire is an important component on the papermaking machine and is a device for paper sheet forming and dewatering on the papermaking machine. It dehydrates the pulp suspension from the headbox and transports the paper web to the subsequent sections. Among them, the long wire forming and drying is the most common method. In the papermaking process, the pulp is transported onto the forming wire. During the process of running with the wire, the water and other liquids in the pulp are filtered, and the raw material fibers in the pulp are separated from the water medium to form a wet paper web on the forming wire, then dehydrated by pressing, and finally dried into paper. Currently, the common papermaking forming wire has the following deficiencies: the wear resistance of the wire edge of the forming wire is not high and it is easy to be damaged during use; moreover, the dewatering efficiency of the forming wire during use is relatively low, and usually, the way of increasing the length is needed to improve the dewatering rate, which increases the papermaking cost. Summary of the Utility Model
[0003] The purpose of this application is to provide a papermaking forming wire, aiming to solve the problems in the prior art.
[0004] An embodiment of this application provides a papermaking forming wire, including a synthetic wire; the synthetic wire includes a top layer, a middle layer, and a bottom layer; both the top layer and the bottom layer are carbon fiber wires; the middle layer is a water absorption layer; protection wires are arranged on both left and right sides of the synthetic wire; the connection wire is in a U-shaped groove; connection buckles are arranged on the inner wall of the top of the protection wire, and corresponding card slots are arranged at the bottom; the middle layer is formed by multiple warp and weft threads intertwined with each other; the weft threads are polyester steel wires; the warp threads are high moisture absorption fiber threads.
[0005] Further, the carbon fiber wire is woven from carbon fiber filaments.
[0006] Further, the joint between the protection wire and the synthetic wire is filled with high-temperature resistant glue.
[0007] Further, both the top layer and the bottom layer of the synthetic wire are connected to the middle layer through weft threads in the weft direction.
[0008] Further, the connection buckle is made of flexible polyester fiber.
[0009] The beneficial effect of the utility model is that a water absorption layer is added in the middle of the forming wire to increase the strength and wear resistance of the whole wire body. The water absorption layer is woven from polyester steel wires and high moisture absorption fiber threads, which not only retains the stability of the steel wires but also adds water absorption, improving the dewatering rate of the whole forming wire. Brief Description of the Drawings
[0010] Figure 1 This is the overall structure diagram of the present utility model.
[0011] Figure 2 This is the top view of the present utility model.
[0012] Figure 3 This is the schematic diagram of the protection net structure.
[0013] In the figure:
[0014] 1. Protection net; 2. Connecting buckle; 3. High-temperature resistant glue; 4. Top layer; 5. Bottom layer; 6. Intermediate layer; 60. Weft thread; 61. Warp thread; 7. Synthetic net. Specific Embodiments
[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0016] As Figures 1 to 3 shown, a papermaking forming net includes a synthetic net 7; the synthetic net 7 includes a top layer 4, an intermediate layer 6, and a bottom layer 5; both the top layer 4 and the bottom layer 5 are carbon fiber nets; the intermediate layer 6 is a water absorption layer; protection nets 1 are provided on both left and right sides of the synthetic net 7; the protection net 1 is in a U-shaped groove shape, a connecting buckle 2 is provided on the inner wall of the top of the protection net 1, and a card slot is correspondingly provided at the bottom; the intermediate layer 6 is formed by interweaving a plurality of warp threads 61 and weft threads 60; the weft thread 60 is a polyester steel wire; the warp thread 61 is a high moisture absorption fiber wire; the polyester steel wire has a long service life and good stability and is not easily deformed. High moisture absorption fiber wires are incorporated into the polyester steel wire to improve the water absorption performance of the intermediate layer 6. After the pulp is conveyed to the forming net, the intermediate layer 6 can effectively improve the dehydration rate of the pulp on the forming net.
[0017] The carbon fiber net is woven from carbon fiber filaments.
[0018] The connection between the protection net 1 and the synthetic net 7 is filled with high-temperature resistant glue 3 to make the edges of each layer of the protection net 1 and the synthetic net 7 closer and improve the wear resistance of the edge of the synthetic net 7.
[0019] The top layer 4 and the intermediate layer 6 of the synthetic net 7 are connected through the weft thread 60 in the weft direction.
[0020] The bottom layer 5 and the intermediate layer 6 of the synthetic net 7 are connected through the weft thread 60 in the weft direction.
[0021] The connecting buckle 2 is made of flexible polyester fiber. The connecting buckle 2 passes through the weaving gaps of the synthetic net 7 and is connected to the card slot at the bottom of the protection net 1, and provides secondary fixation after being bonded with glue to ensure the mutual fixation between the entire synthetic net 7 and the protection net 1.
[0022] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A papermaking forming wire, characterized in that, It includes a synthetic net; the synthetic net includes a top layer, a middle layer and a bottom layer; both the top layer and the bottom layer are carbon fiber nets; the middle layer is a water-absorbing layer; protective nets are provided on both left and right sides of the synthetic net; the protective nets are in a U-shaped groove form; connecting buckles are provided on the inner wall of the top of the protective net, and corresponding card slots are provided at the bottom; the middle layer is formed by the interweaving of multiple warp threads and weft threads; the weft threads are polyester plastic steel wires; the warp threads are high moisture-absorbing fiber threads.
2. The papermaking forming fabric according to claim 1, wherein The carbon fiber net is woven from carbon fiber filaments.
3. The papermaking forming wire according to claim 1, wherein High-temperature resistant glue is filled at the junction of the protective net and the synthetic net.
4. The papermaking forming wire according to claim 1, wherein Both the top layer and the bottom layer of the synthetic net are connected to the middle layer through weft threads in the weft direction.
5. The papermaking forming wire according to claim 1, characterized in that, The connecting buckle is made of flexible polyester fiber.