Complete machine adjusting and mounting device for phase modifier

Through the design of the guide and leveling mechanism, the problem of changes in the vertical direction during the installation of the camera is solved, and fast and reliable installation is achieved, which shortens the installation cycle and improves the operating reliability of the unit.

CN223090284UActive Publication Date: 2025-07-11SHANDONG QILU ELECTRIC MOTOR MFG
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Patent Information

Application Number
CN202422370395.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-11
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

When the whole camera is installed in the traditional oblique shim method, it is very easy to cause changes in the vertical direction, resulting in cumbersome installation process, extending the unit installation cycle and reducing operating reliability.

Method used

The guide mechanism and leveling mechanism are used to adjust the position of the bottom plate in the horizontal direction through the guide assembly, and the distance between the bottom plate and the slide plate is adjusted by the depth of the screw. Combined with the lifting seat, the vertical adjustment is performed using the jack to ensure the accuracy and reliability of the installation.

Benefits of technology

The adjustment and installation cycle of the entire camera adjustment machine is shortened, the operation reliability of the unit is improved, and the installation accuracy and efficiency are ensured.

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    Figure CN223090284U_ABST
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Abstract

The utility model relates to the technical field of phase modifier complete machine adjusting and installing, and particularly discloses a phase modifier complete machine adjusting and installing device which comprises a phase modifier shell arranged in a rectangular shell shape, a bottom plate is fixedly arranged on the bottom face of the phase modifier shell, the bottom plate is arranged on a foundation through foundation bolts, and guide mechanisms are arranged at the corners of the bottom plate. The guide mechanism comprises two guide assemblies; each guide assembly comprises a fixing unit fixedly arranged in the foundation; a screw is arranged in the fixing unit in a threaded mode. One end of the screw away from the fixing unit abuts against the side wall of the bottom plate; the axis plane of the screw is the plane of the bottom plate. Compared with the prior art, the adjustment and installation period of the whole phase modifier is shortened, and the operation reliability of a unit is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of the overall adjustment and installation of a synchronous condenser, and specifically discloses an overall adjustment and installation device for a synchronous condenser. Background Art

[0002] In a power system, a distributed synchronous condenser specifically refers to a highly integrated small-capacity synchronous phase-shifting device arranged in a new energy power station, which is used to strengthen the voltage support of the near-end system at the sending end and has excellent transient and steady-state characteristics and reactive power regulation capabilities. The distributed synchronous condenser is mainly used in the power system to improve the efficiency and quality of the power system. By realizing functions such as distributed energy storage and power regulation, it can reduce power transmission losses, improve power quality, and solve the problem of grid-connected operation of new energy power generation.

[0003] After the overall machine test of the synchronous condenser in the manufacturing plant, the concentricity between the rotor and the stator of the synchronous condenser is adjusted. Then, the rotor and the stator of the synchronous condenser are directly packed into boxes and shipped to the user as a whole machine. When installing on-site, complex installation processes such as threading the rotor on-site and finding concentricity can be omitted, greatly shortening the installation period of the unit, reducing the cost of the power station, and improving the operation reliability of the unit; the process of removing the rotor after the overall machine test in the manufacturing plant can be omitted, saving the manufacturing period of the synchronous condenser; the rotor and the stator of the synchronous condenser are packaged as a whole, saving packaging costs.

[0004] Currently, the overall installation of the synchronous condenser is adjusted by the traditional inclined shim method. When adjusting the overall horizontal direction of the synchronous condenser by this method, it is very easy to cause changes in the vertical direction, resulting in a very cumbersome installation adjustment process, greatly prolonging the installation period of the unit, and reducing the operation reliability of the unit; moreover, this method has high requirements for the flatness of the foundation and the machine base. Summary of the Utility Model

[0005] Aiming at the above deficiencies of the prior art, the utility model provides an overall adjustment and installation device for a synchronous condenser to solve the problem that the overall installation of the synchronous condenser is adjusted by the traditional inclined shim method. When adjusting the overall horizontal direction of the synchronous condenser by this method, it is very easy to cause changes in the vertical direction, resulting in a very cumbersome installation adjustment process, greatly prolonging the installation period of the unit, and reducing the operation reliability of the unit.

[0006] To achieve the above object, the technical solution of the utility model is as follows:

[0007] A regulating and installing device for the whole synchronous condenser, comprising a synchronous condenser housing arranged in a rectangular shell shape. A bottom plate is fixedly arranged on the bottom surface of the synchronous condenser housing, and the bottom plate is arranged on the foundation through anchor bolts. Guide mechanisms are arranged at the corners of the bottom plate; each guide mechanism includes two guide components; each guide component includes a fixing unit fixedly arranged in the foundation; a screw rod is threadedly arranged in the fixing unit; one end of the screw rod away from the fixing unit abuts against the side wall of the bottom plate; the plane of the axis of the screw rod and the plane where the bottom plate is located. Through the arrangement of the guide mechanism, the position of the bottom plate can be adjusted in the direction parallel to the plane where the bottom plate is located, avoiding the influence in the vertical direction, shortening the regulating and installing period of the whole synchronous condenser, and ensuring the operation reliability of the unit.

[0008] Preferably, the fixing unit includes a fixing box embedded in the foundation; a top block is fixedly arranged on the top surface of the fixing box; the top block is arranged above the foundation; a screw rod is threadedly arranged on the side surface of the top block facing the side wall of the bottom plate; a hexagonal prism is fixedly arranged in the middle of the screw rod. By rotating the screw rod, the depth of the screw rod arranged in the top block is adjusted, and then the distance between the top block and the bottom plate is adjusted to realize the adjustment of the position of the bottom plate in the horizontal direction.

[0009] Preferably, the fixing box includes a top plate; the top block is fixedly arranged on the top plate; two cross plates are fixedly arranged on the bottom surface of the top plate; the two cross plates are arranged at intervals and are parallel to each other; three longitudinal plates are fixedly arranged between the two cross plates; the three longitudinal plates are arranged at intervals and are parallel to each other; a circular tube is fixedly connected to the lower part of the middle longitudinal plate; a disc is fixedly arranged on the bottom surface of the circular tube. Ensure the stable and firm setting of the fixing box in the foundation and ensure the accurate regulating and installing of the whole synchronous condenser.

[0010] Preferably, the regulating and installing device for the whole synchronous condenser further includes a leveling mechanism; the leveling mechanism includes a pre-buried plate fixedly arranged on the anchor bolt; the top surface of the pre-buried plate is parallel to the top surface of the foundation; a sliding plate is sleeved on the anchor bolt; the sliding plate is arranged between the pre-buried plate and the bottom plate; a screw is threadedly arranged on the bottom plate; the screw penetrates through the bottom plate and abuts against the top surface of the sliding plate. The depth of the screw arranged on the bottom plate can be adjusted, and then the distance between the bottom plate and the sliding plate can be adjusted to realize the fine adjustment of the whole synchronous condenser in the vertical direction. The setting of the pre-buried plate ensures the flatness.

[0011] Preferably, a through hole is arranged in the middle of the sliding plate; the anchor bolt is arranged in the through hole; the inner diameter of the through hole is larger than the outer diameter of the anchor bolt. Ensure the movement range of the sliding plate in the horizontal plane and facilitate the movement of the whole synchronous condenser on the pre-buried plate when adjusting the horizontal direction by using the guide mechanism.

[0012] Preferably, the adjustment and installation device for the whole phase regulator also includes a lifting seat; the lifting seat includes a mounting plate fixedly arranged at the lower part of the side of the phase regulator housing and a fixing plate fixedly arranged on the top surface of the bottom plate; two rib plates are arranged between the mounting plate and the fixing plate; the two rib plates are arranged at intervals and parallel to each other; the bottom surfaces of the two rib plates are fixedly arranged with lifting plates. The structure of the lifting seat is ensured to be firm. The whole phase regulator can be lifted by using a jack to support the lifting plate, which is convenient for adjustment in the vertical direction.

[0013] Preferably, a connecting plate is fixedly arranged between the two rib plates to further improve the firmness of the lifting seat structure.

[0014] The beneficial effects of the utility model are:

[0015] 1. Through the setting of the guide mechanism, the position of the bottom plate can be adjusted in a direction parallel to the plane where the bottom plate is located, avoiding the influence in the vertical direction, shortening the adjustment and installation cycle of the phase regulator as a whole, and ensuring the operating reliability of the unit.

[0016] 2. The depth of the screws set on the bottom plate can be adjusted, and then the distance between the bottom plate and the slide plate can be adjusted to achieve fine adjustment of the whole camera in the vertical direction. Through the setting of the lifting seat, the whole camera can be lifted by the lifting plate with a jack, which is convenient for vertical adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a schematic diagram of the structure of the corner of the bottom plate of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;

[0021] Figure 4 It is a cross-sectional schematic diagram of the guide assembly of the utility model;

[0022] Figure 5 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0023] Figure 6 It is a cross-sectional schematic diagram of the leveling mechanism of the utility model.

[0024] Description of reference numerals:

[0025] 1 - Synchronous condenser housing, 2 - Bottom plate, 3 - Foundation base, 4 - Fixed box, 5 - Top block, 6 - Screw rod, 7 - Anchor bolt, 8 - Embedded plate, 9 - Slide plate, 10 - Screw, 11 - Mounting plate, 12 - Fixed plate, 13 - Rib plate, 14 - Jacking plate, 15 - Connecting plate;

[0026] 401 - Top plate, 402 - Horizontal plate, 403 - Vertical plate, 404 - Round tube, 405 - Disc. Detailed implementation manner

[0027] In order to enable those skilled in the art of this technology to better understand the technical solutions in this utility model, the following will clearly and completely describe the technical solutions in the embodiments of this utility model in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of this utility model.

[0028] As Figures 1-4 shown, a synchronous condenser complete machine adjustment and installation device includes a synchronous condenser housing 1 arranged in a rectangular housing shape. The bottom surface of the synchronous condenser housing 1 is fixedly provided with a bottom plate 2. The bottom plate 2 is arranged on the foundation base 3 through anchor bolts 7. A guiding mechanism is arranged at the corners of the bottom plate 2. The guiding mechanism includes two guiding components. Each guiding component includes a fixing unit fixedly arranged in the foundation base 3. A screw rod 6 is threadedly arranged in the fixing unit. One end of the screw rod 6 away from the fixing unit abuts against the side wall of the bottom plate 2. The plane of the axis of the screw rod 6 and the plane where the bottom plate 2 is located. This synchronous condenser complete machine adjustment and installation device also includes a leveling mechanism and a jacking seat. Through the setting of the guiding mechanism, the position of the bottom plate 2 can be adjusted in the direction parallel to the plane where the bottom plate 2 is located, avoiding the influence in the vertical direction, shortening the adjustment and installation period of the synchronous condenser complete machine, and ensuring the operation reliability of the unit.

[0029] In the above arrangement, the fixing unit includes a fixing box 4 embedded in the foundation 3; a top block 5 is fixedly arranged on the top surface of the fixing box 4; the top block 5 is arranged above the foundation 3; a screw 6 is threadedly arranged on the side of the top block 5 facing the side wall of the bottom plate 2; and a hexagonal platform is fixedly arranged in the middle of the screw 6. By rotating the screw 6, the depth of the screw 6 in the top block 5 is adjusted, and then the distance between the top block 5 and the bottom plate 2 is adjusted to achieve the adjustment of the position of the bottom plate 2 in the horizontal direction. The fixing box 4 includes a top plate 401; the top block 5 is fixedly arranged on the top plate 401; two horizontal plates 402 are fixedly arranged on the bottom surface of the top plate 401; the two horizontal plates 402 are arranged at intervals and parallel to each other; three vertical plates 403 are fixedly arranged between the two horizontal plates 402; the three vertical plates 403 are arranged at intervals and parallel to each other; a round tube 404 is fixedly connected to the lower part of the middle vertical plate 403; a disc 405 is fixedly arranged on the bottom surface of the round tube 404. Ensure that the fixing box 4 is stably and firmly installed in the foundation 3, and ensure that the phase regulator is accurately adjusted and installed.

[0030] like Figure 5 As shown, the lifting seat includes a mounting plate 11 fixedly arranged at the lower part of the side of the phase regulator housing 1 and a fixing plate 12 fixedly arranged on the top surface of the bottom plate 2; two rib plates 13 are arranged between the mounting plate 11 and the fixing plate 12; the two rib plates 13 are arranged at intervals and parallel to each other; and a lifting plate 14 is fixedly arranged on the bottom surface of the two rib plates 13. The structure of the lifting seat is ensured to be firm. The lifting plate 14 can be used to lift the whole phase regulator by using a jack, so that a pad can be placed between the bottom plate 2 and the slide plate 9, which is convenient for adjustment in the vertical direction. A connecting plate 15 is fixedly arranged between the two rib plates 13 to further improve the firmness of the lifting seat structure.

[0031] like Figure 6 As shown, the leveling mechanism includes an embedded plate 8 fixedly set on the anchor bolt 7; the top surface of the embedded plate 8 is parallel to the top surface of the foundation 3; a slide plate 9 is sleeved on the anchor bolt 7; the slide plate 9 is set between the embedded plate 8 and the bottom plate 2; a screw 10 is threaded on the bottom plate 2; the screw 10 penetrates the bottom plate 2 and then contacts the top surface of the slide plate 9. The depth of the screw 10 set on the bottom plate 2 can be adjusted, and then the distance between the bottom plate 2 and the slide plate 9 can be adjusted to achieve fine adjustment of the whole phase adjuster in the vertical direction. The setting of the embedded plate 8 ensures the flatness. A through hole is set in the middle of the slide plate 9; the anchor bolt 7 is set in the through hole; the inner diameter of the through hole is larger than the outer diameter of the anchor bolt 7. The range of motion of the slide plate 9 in the horizontal plane is guaranteed, so that the whole phase adjuster can be moved on the embedded plate 8 conveniently when the horizontal direction is adjusted by using the guide mechanism.

[0032] The use of the phase regulator whole machine adjustment and installation device shortens the adjustment and installation period of the phase regulator whole machine and ensures the operation reliability of the unit.

[0033] Although the present utility model has been described in detail by referring to the attached drawings and in combination with the preferred embodiments, the present utility model is not limited thereto. Without departing from the spirit and essence of the present utility model, those of ordinary skill in the art can make various equivalent modifications or substitutions to the embodiments of the present utility model, and these modifications or substitutions should all be within the scope covered by the present utility model. / Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present utility model, and all should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the said claims.

Claims

1. A regulating and installing device for the whole synchronous condenser, comprising a synchronous condenser housing (1) arranged in a rectangular housing shape. A bottom plate (2) is fixedly arranged on the bottom surface of the synchronous condenser housing (1). The bottom plate (2) is arranged on a foundation (3) through anchor bolts (7). It is characterized in that, A guiding mechanism is provided at the corners of the bottom plate (2); the guiding mechanism includes two guiding components; each guiding component includes a fixing unit fixedly arranged in the foundation base (3); a screw rod (6) is arranged in the fixing unit in a threaded manner; one end of the screw rod (6) far away from the fixing unit abuts against the side wall of the bottom plate (2); the plane of the axis of the screw rod (6) is parallel to the plane where the bottom plate (2) is located.

2. The synchronous condenser whole machine adjusting and installing device according to claim 1, characterized in that The fixing unit includes a fixing box (4) embedded in the foundation base (3); a top block (5) is fixedly arranged on the top surface of the fixing box (4); the top block (5) is arranged above the foundation base (3); a screw rod (6) is arranged in a threaded manner on the side surface of the top block (5) facing the side wall of the bottom plate (2); a hexagonal prism is fixedly arranged in the middle of the screw rod (6).

3. The synchronous condenser complete machine adjusting and installing device according to claim 2, characterized in that The fixing box (4) includes a top plate (401); the top block (5) is fixedly arranged on the top plate (401); two cross plates (402) are fixedly arranged on the bottom surface of the top plate (401); the two cross plates (402) are arranged at intervals and are parallel to each other; three longitudinal plates (403) are fixedly arranged between the two cross plates (402); the three longitudinal plates (403) are arranged at intervals and are parallel to each other; a circular tube (404) is fixedly connected to the lower part of the middle longitudinal plate (403); a disc (405) is fixedly arranged on the bottom surface of the circular tube (404).

4. The synchronous condenser whole machine adjusting and installing device according to claim 3, characterized in that, The synchronous condenser complete machine adjusting and installing device further includes a leveling mechanism; the leveling mechanism includes a buried plate (8) fixedly arranged on the anchor bolt (7); the top surface of the buried plate (8) is parallel to the top surface of the foundation base (3); a sliding plate (9) is sleeved on the anchor bolt (7); the sliding plate (9) is arranged between the buried plate (8) and the bottom plate (2); a screw (10) is arranged in a threaded manner on the bottom plate (2); the screw (10) penetrates through the bottom plate (2) and abuts against the top surface of the sliding plate (9).

5. The synchronous condenser integral adjustment and installation device according to claim 4, characterized in that A through hole is arranged in the middle of the sliding plate (9); the anchor bolt (7) is arranged in the through hole; the inner diameter of the through hole is larger than the outer diameter of the anchor bolt (7).

6. The regulating and installing device for the entire synchronous condenser according to claim 5, wherein, The synchronous condenser complete machine adjusting and installing device further includes a jacking seat; the jacking seat includes a mounting plate (11) fixedly arranged on the lower part of the side surface of the synchronous condenser housing (1) and a fixing plate (12) fixedly arranged on the top surface of the bottom plate (2); two rib plates (13) are arranged between the mounting plate (11) and the fixing plate (12); the two rib plates (13) are arranged at intervals and are parallel to each other; a jacking plate (14) is fixedly arranged on the bottom surfaces of the two rib plates (13).

7. The synchronous condenser complete machine adjusting and installing device according to claim 6, wherein, A connecting plate (15) is fixedly arranged between the two rib plates (13).