Elastic force testing equipment

By designing automated elastic testing equipment, efficient and accurate detection of key products is achieved, and the problems of high labor intensity and low detection efficiency caused by manual operation in the prior art are solved, and adapted to various usage environments.

CN223091424UActive Publication Date: 2025-07-11XIEXUN ELECTRONICS JI AN
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Patent Information

Application Number
CN202422327585.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-11
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing button elastic testing equipment requires manual operation, high labor intensity, low detection efficiency, error-prone, and large equipment, which limits the use environment.

Method used

An elastic testing equipment including handling components, loading components and testing components is designed. Through the automated process of multiple workstations, the automatic detection of key products is realized, and the positioning module, pre-pressing module, button testing module and needle shaft testing module are combined to ensure the accuracy and reliability of the test results.

Benefits of technology

减少了操作人员的劳动强度,提高了检测效率和准确性,避免了测试质量不良的流出,适应多种使用环境。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-standard automation, and particularly discloses an elastic force testing device. The equipment comprises a carrying assembly, a feeding assembly and a testing assembly, the carrying assembly is provided with a plurality of stations and used for carrying the key products among the stations. The feeding assembly is used for placing and primarily positioning key products; the test assembly comprises a positioning module, a pre-pressing module, a button test module, a pin shaft test module and an analysis module, the positioning module is used for secondarily positioning a key product, the pre-pressing module is used for pre-pressing the key product, the button test module is used for detecting an elastic force value of a to-be-tested button, and the pin shaft test module is used for detecting an elastic force value of a to-be-tested pin shaft; and the analysis module is used for collecting and processing the elastic force values of the to-be-tested button and the to-be-tested pin shaft so as to judge whether the key product is qualified or not. The equipment is used for detecting the to-be-tested button and the to-be-tested pin shaft of the key product, the automation degree of the test is improved, the labor intensity of operators is reduced, and products with poor test quality are prevented from flowing out.
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Description

Technical Field

[0001] The utility model relates to the field of non-standard automation technology, in particular to a resilience testing device. Background Art

[0002] A key resilience testing device is used to detect the resilience value of a key and can measure various types of keys, such as the keys on a keyboard and the keys on a remote control. Currently, when using a key resilience testing device to measure a key, three operators are required for operation. The hourly output is approximately six hundred. All operations are manual, including taking materials from a blister tray, pressing the start button of the testing machine, observing and judging whether the detection is qualified, and then discharging the materials. The above operation process is all offline operation, which increases the labor intensity of the operators and requires the operators to work continuously for a long time. However, the fatigue state will lead to a decrease in the work efficiency of the operators and an increase in the probability of detection errors. Moreover, manual material taking and discharging may accidentally collide with and scratch the product. Usually, the result of the key resilience test requires the cooperation of a computer to measure the resilience value of the key.

[0003] Then, when the external shapes of the keys are the same, the keys are divided into multiple resilience specifications. During the production process of an electronic circuit board, it is very easy to use the wrong key with the wrong resilience value, resulting in the need for rework of the entire batch of products. However, the current key resilience testing devices are usually large in volume and require the cooperation of a computer, which greatly limits the use environment of the key resilience test.

[0004] Therefore, there is an urgent need for a key resilience testing device that can quickly and accurately detect the resilience value of a key at any time and place. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a resilience testing device for detecting a to-be-tested button and a to-be-tested needle shaft of a key product, so as to improve the degree of automation of the test, reduce the labor intensity of the operators, and prevent the outflow of products with poor test quality.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] Elasticity testing device, used for testing button products. The top of the button product is provided with a button to be tested, and the end of the button product is provided with a needle shaft to be tested. The elasticity testing device includes a handling component, a feeding component, and a testing component. The handling component has multiple stations and is used for transporting the button product between the multiple stations. The feeding component is connected to the handling component and is used for placing and initially positioning the button product. The testing component is connected to the handling component and includes a positioning module, a preloading module, a button testing module, a needle shaft testing module, and an analysis module. The positioning module is used for secondary positioning of the button product. The preloading module is used for preloading the button product. The button testing module is used for detecting the elastic force value of the button to be tested. The needle shaft testing module is used for detecting the elastic force value of the needle shaft to be tested. The analysis module is communicatively connected to the button testing module and the needle shaft testing module and is used for collecting and processing the elastic force values of the button to be tested and the needle shaft to be tested to determine whether the button product is qualified.

[0008] As an alternative technical solution of the elasticity testing device, the multiple stations are divided into a feeding station, a positioning station, a preloading station, a button testing station, a needle shaft testing station, and a testing discharge station. The handling component can sequentially transport the button product between the feeding station, the positioning station, the preloading station, the button testing station, the needle shaft testing station, and the testing discharge station. The feeding component can place and initially position the button product at the feeding station. The positioning module is used for secondary positioning of the button product at the positioning station. The preloading module is used for preloading the button product at the preloading station. The button testing module is used for detecting the button to be tested on the button product at the button testing station, and the needle shaft testing module is used for detecting the needle shaft to be tested on the button product at the needle shaft testing station.

[0009] As an alternative technical solution of the elasticity testing device, the elasticity testing device further includes a defective product discharge component and a discharge transfer component. The defective product discharge component is used for storing the unqualified button products at the testing discharge station, and the discharge transfer component is used for discharging the qualified button products at the testing discharge station from the elasticity testing device.

[0010] As an alternative technical solution of the elasticity testing device, the discharge transfer component includes a first transfer screw module, a rotating mechanism carrier, and a discharge module. The rotating mechanism carrier is used for carrying the button product, and the rotating mechanism carrier can drive the button product to rotate around the height direction of the button product. The first transfer screw module is used for driving the rotating mechanism carrier to move between the testing discharge station and the qualified transfer station. The discharge module is used for discharging the button product located at the qualified transfer station from the elasticity testing device.

[0011] As an alternative technical solution of the elastic force testing device, the rotating mechanism carrier includes a carrier body, a rotation driving unit, a rack, and at least one transmission seat. The transmission seat is rotatably connected to the carrier body. The transmission seat includes a bearing table and a transmission gear fixedly connected to the bearing table. The bearing table is used for bearing the key products. The output end of the rotation driving unit is used to drive the rack to move along the length direction of the rack. The rack is meshed with the transmission gear to drive the transmission seat to rotate around the axis of the transmission gear.

[0012] As an alternative technical solution of the elastic force testing device, the defective product discharging assembly includes a second button bearing seat, a button discharging module, and a button receiving module. A plurality of receiving grooves are provided on the button receiving module. The receiving grooves are used for receiving the unqualified key products. The button receiving module can move relative to the button discharging module so that each receiving groove passes through the recycling position. The second button bearing seat is used for bearing the key products at the test discharging station, and the second button bearing seat can move between the discharging position and the taking position. When the second button bearing seat is located at the discharging position, the handling assembly can place the key products on the second button bearing seat. When the second button bearing seat is located at the taking position, the button discharging module can transport the key products from the second button bearing seat to the receiving groove located at the recycling position.

[0013] As an alternative technical solution of the elastic force testing device, the button testing module includes a first button bearing seat and a button testing table. The first button bearing seat is used for bearing the key products at the button testing station, and the first button bearing seat can move between the transfer position and the testing position. When the first button bearing seat is located at the transfer position, the handling assembly can pick up and place the key products on the first button bearing seat. When the first button bearing seat is located at the testing position, the button testing table can detect the key products on the first button bearing seat.

[0014] As an alternative technical solution of the elastic force testing device, the button testing table includes a first testing lead screw module, a pressure sensor, and a micrometer. A button pressing block is connected to the first testing lead screw module. The first testing lead screw module is used to drive the button pressing block. The button pressing block is used to press and test the key products. The pressure sensor is used to monitor the pressure at the button pressing block. The micrometer can adjust the relative position between the button pressing block and the first testing lead screw module.

[0015] As an alternative technical solution of the elastic force testing device, the preloading module includes a pushing-in-place unit, a second test lead screw module, and a preloading elastic member. The second test lead screw module is arranged on the pushing-in-place unit, and the preloading elastic member is arranged on the second test lead screw module. The pushing-in-place unit is used to drive the second test lead screw module, and the second test lead screw module is used to control the preloading elastic member to press against or disengage from the key product located at the preloading station.

[0016] As an alternative technical solution of the elastic force testing device, the positioning module includes a positioning carrier seat, a positioning unit, and a first clamping unit. The positioning unit is used to position the key product at a preset position on the positioning carrier seat, and the first clamping unit selectively clamps the key product located at the preset position.

[0017] Advantages of the present utility model:

[0018] The elastic force testing device orderly transports the key product between multiple stations through a handling component, and with the settings of the feeding component and the testing component, it realizes the accurate testing of the elastic force value of the button to be tested and the elastic force value of the needle shaft to be tested. The above components can successively complete the feeding (i.e., primary positioning), secondary positioning, preloading, testing of the button to be tested, and testing of the needle shaft to be tested of the key product, and judge whether the key product is qualified according to the measured results. Through the combined action of the positioning module, the preloading module, the button testing module, and the needle shaft testing module, the accuracy and reliability of the test results are ensured. At the same time, the setting of the analysis module makes data collection and processing more convenient, thereby improving the judgment efficiency of the test, reducing the labor cost, and increasing the accuracy of the test. Moreover, the above structure is convenient for introducing an automatic control system, so that the travel of the handling component and the feeding component can be set, and the elastic force value data and test data obtained by the testing component during the test can be saved and exported for visual analysis of the waveform curve to ensure that the quality and specifications meet the requirements. The elastic force testing device reduces the labor intensity of the operator, realizes the efficient and automatic elastic force testing of the key product, and avoids the outflow of key products with poor test quality. Description of the Drawings

[0019] Figure 1 is a schematic structural view of the key product provided by an embodiment of the present utility model;

[0020] Figure 2 is a schematic structural view of the elastic force testing device provided by an embodiment of the present utility model;

[0021] Figure 3 is a top view of the elastic force testing device provided by an embodiment of the present utility model;

[0022] Figure 4 is a schematic structural view of the feeding component provided by an embodiment of the present utility model;

[0023] Figure 5 is a schematic structural view of the PPU shifting assembly provided by an embodiment of the present utility model from a first perspective;

[0024] Figure 6 is a schematic structural view of the PPU shifting assembly provided by an embodiment of the present utility model from a second perspective;

[0025] Figure 7 is a schematic structural view of the defective product discharging assembly provided by an embodiment of the present utility model;

[0026] Figure 8 is a schematic structural view of the discharging adapter assembly provided by an embodiment of the present utility model;

[0027] Figure 9 is a schematic structural view of the rotating mechanism carrier provided by an embodiment of the present utility model;

[0028] Figure 10 is a schematic structural view of the workbench and the testing assembly provided by an embodiment of the present utility model.

[0029] In the figure:

[0030] X, the second direction; Y, the first direction; Z, the third direction;

[0031] 100, the loading assembly; 110, the first in-place inductor; 120, the separating mechanism; 130, the clamping unit; 140, the first loading lead screw module; 150, the second loading lead screw module; 160, the first pick-up lifting unit; 170, the pitch-changing unit; 180, the picking and placing unit; 190, the stopper;

[0032] 200, the handling assembly; 210, the second driving unit; 220, the cam guide groove; 231, the second in-place inductor; 232, the third in-place inductor; 240, the first suction nozzle unit;

[0033] 300, the testing assembly; 310, the positioning unit; 320, the first clamping unit; 330, the pushing-in-place unit; 340, the second testing lead screw module; 350, the preloading elastic member; 360, the pressure inductor; 370, the micrometer; 380, the front needle shaft testing unit; 390, the rear needle shaft testing unit;

[0034] 400, the defective product discharging assembly; 410, the second clamping unit; 420, the first discharging lead screw module; 430, the second discharging lead screw module; 440, the second pick-up lifting unit; 450, the second suction nozzle unit; 460, the defective product box; 470, the third discharging lead screw module;

[0035] 500. Discharge transfer assembly; 510. First transfer lead screw module; 520. Rotating mechanism carrier; 521. Rotating drive unit; 522. Transmission gear; 523. Rack; 530. Second transfer lead screw module; 540. Third material picking and lifting unit; 550. Third suction nozzle unit; 560. Transfer lifting unit;

[0036] 600. Workbench;

[0037] 800. Button product; 810. Button to be tested; 820. Needle shaft to be tested;

[0038] 900. Blister tray. Detailed implementation mode

[0039] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0040] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions. Moreover, the first feature being "above", "over" and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or only indicating that the first feature is at a higher horizontal height than the second feature. The first feature being "below", "beneath" and "under" the second feature includes the first feature being directly below and obliquely below the second feature, or only indicating that the first feature is at a lower horizontal height than the second feature.

[0041] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0042] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0043] As Figures 1 to 10 shown, this embodiment provides an elastic force testing device for testing a key product 800. A to-be-tested button 810 is provided at the top of the key product 800, and a to-be-tested pin shaft 820 is provided at the end of the key product 800. The elastic force testing device includes a handling component 200, a feeding component 100, and a testing component 300. The handling component 200 has multiple stations for handling the key product 800 between multiple stations. The feeding component 100 is connected to the handling component 200 for placing and initially positioning the key product 800. The testing component 300 is connected to the handling component 200 and includes a positioning module, a preloading module, a button testing module, a pin shaft testing module, and an analysis module. The positioning module is used for secondary positioning of the key product 800. The preloading module is used for preloading the key product 800. The button testing module is used for detecting the elastic force value of the to-be-tested button 810. The pin shaft testing module is used for detecting the elastic force value of the to-be-tested pin shaft 820. The analysis module is communicatively connected to the button testing module and the pin shaft testing module for collecting and processing the elastic force value of the to-be-tested button 810 and the elastic force value of the to-be-tested pin shaft 820 to determine whether the key product 800 is qualified.

[0044] This elastic force testing device orderly handles the key product 800 between multiple stations through the handling component 200, and cooperates with the settings of the feeding component 100 and the testing component 300 to achieve accurate testing of the elastic force value of the to-be-tested button 810 and the elastic force value of the to-be-tested pin shaft 820. The above components successively complete the feeding (i.e., initial positioning), secondary positioning, preloading, testing of the to-be-tested button 810, and testing of the to-be-tested pin shaft 820 of the key product 800, and determine whether the key product 800 is qualified according to the test results. Through the combined action of the positioning module, the preloading module, the button testing module, and the pin shaft testing module, the accuracy and reliability of the test results are ensured. At the same time, the setting of the analysis module makes data collection and processing more convenient, thereby improving the judgment efficiency of the test, reducing the labor cost, and increasing the accuracy of the test. Moreover, the above structure is convenient for introducing an automated control system, so that the travel of the handling component 200 and the feeding component 100 can be set, and the elastic force value data and test data obtained by the testing component 300 can be saved and exported for visual analysis of the waveform curve to ensure that the quality and specifications meet the requirements. This elastic force testing device reduces the labor intensity of the operators, realizes efficient automated elastic force testing of the key product 800, and avoids the outflow of key products 800 with poor test quality.

[0045] In this embodiment, multiple workstations are divided into a loading workstation, a positioning workstation, a pre-pressing workstation, a button testing workstation, a needle shaft testing workstation, and a testing and discharging workstation. The handling assembly 200 can sequentially convey the button product 800 among the loading workstation, the positioning workstation, the pre-pressing workstation, the button testing workstation, the needle shaft testing workstation, and the testing and discharging workstation. The loading assembly 100 can place and initially position the button product 800 at the loading workstation. The positioning module is used for secondary positioning of the button product 800 at the positioning workstation. The pre-pressing module is used for pre-pressing the button product 800 at the pre-pressing workstation. The button testing module is used to detect the to-be-tested button 810 on the button product 800 at the button testing workstation, and the needle shaft testing module is used to detect the to-be-tested needle shaft 820 on the button product 800 at the needle shaft testing workstation.

[0046] Through the reasonable setting of the workstations, this elastic force testing device realizes the continuous and automated processing of the button product 800. It completes the collaborative operation of the loading workstation, the positioning workstation, the pre-pressing workstation, the button testing workstation, the needle shaft testing workstation, and the testing and discharging workstation, realizes the smooth transition of the button product 800 among the workstations, and ensures the continuity and accuracy of the testing. At the same time, the design of the loading assembly 100 and the positioning module enables the button product 800 to be accurately and quickly placed and initially positioned, providing a stable basis for the subsequent testing work and further improving the testing efficiency.

[0047] In this embodiment, the to-be-tested button products 800 are arranged in a matrix on the plastic suction tray 900, and the plastic suction trays 900 are stacked in multiple layers. The loading assembly 100 is provided with a first in-place sensor 110, a separating mechanism 120, a clamping unit 130, a first loading lead screw module 140, a second loading lead screw module 150, a first material-taking lifting unit 160, a variable pitch unit 170, a picking and placing unit 180, and a stopper 190.

[0048] The first in-place sensor 110 includes a reflective optical fiber for sensing whether the plastic suction tray 900 is in place. The separation mechanism 120 includes a first cylinder for separating the uppermost plastic suction tray 900 from the stacked plastic suction trays 900. The clamping unit 130 includes a second cylinder for clamping the plastic suction tray 900. The clamping unit 130 is disposed on the first loading lead screw module 140, and the first loading lead screw module 140 is used to drive the clamping unit 130 to move along the first direction Y. The pitch-changing unit 170 includes a third cylinder for picking up several key products 800 in groups. The pitch-changing unit 170 is disposed on the first picking lifting unit 160, and the first picking lifting unit 160 is disposed on the second loading lead screw module 150. The second loading lead screw module 150 is used to drive the first picking lifting unit 160 to move along the second direction X to move the key products 800 above the loading station. The first picking lifting unit 160 is used to drive the pitch-changing unit 170 to move along the third direction Z to lift and lower the key products 800. Specifically, the third cylinder picks up four key products 800 in groups.

[0049] When the key products 800 on the plastic suction tray 900 are taken out, the empty plastic suction tray 900 is moved away by the first loading lead screw module 140. The picking and placing unit 180 includes a lifting cylinder for pushing the moved plastic suction tray 900 onto the stopper 190 and stacking them neatly.

[0050] In this embodiment, the elastic force testing device is used to press and test the button under test 810 along the third direction Z and press and test the needle shaft under test 820 along the first direction Y. The first direction Y, the second direction X, and the third direction Z are perpendicular to each other in pairs.

[0051] Exemplarily, the handling assembly 200 includes a PPU (Paralleling and Protection Unit) shifting mechanism. The PPU shifting mechanism is used to handle the key products 800 in groups and includes a transfer rack, a second driving unit 210, a cam guide groove 220, a second in-place sensor 231, and a third in-place sensor 232. A plurality of first suction nozzle units 240 are evenly distributed at intervals on the transfer rack. The second driving unit 210 includes a 400W servo motor for driving the transfer rack to achieve rapid left-right shifting along the cam guide groove 220, so that the first suction nozzle units 240 provided on the transfer rack can reciprocate between two adjacent stations. The second in-place sensor 231 is used to judge whether the first suction nozzle unit 240 reaches the previous station, and at this time, the first suction nozzle unit 240 picks up the key products 800 in groups. The third in-place sensor 232 is used to judge whether the first suction nozzle unit 240 reaches the next station, and at this time, the first suction nozzle unit 240 puts down the key products 800 in groups.

[0052] Exemplarily, the elastic force testing device further includes a defective product discharging assembly 400 and a discharging transfer assembly 500. The defective product discharging assembly 400 is used to store the unqualified key products 800 at the test discharging station, and the discharging transfer assembly 500 is used to discharge the qualified key products 800 at the test discharging station out of the elastic force testing device.

[0053] By introducing the defective product discharging assembly 400 and the discharging transfer assembly 500, the elastic force testing device can automatically distinguish and collect the unqualified key products 800, and at the same time discharge the qualified key products 800 out of the elastic force testing device. This design not only improves the automation degree of the elastic force testing device, but also reduces the error rate of manual sorting, improves the judgment efficiency of the overall test, and ensures the stability and controllability of the quality of the key products 800.

[0054] Further, the discharging transfer assembly 500 includes a first transfer screw module 510, a rotating mechanism carrier 520 and a discharging module. The rotating mechanism carrier 520 is used to carry the key products 800, and the rotating mechanism carrier 520 can drive the key products 800 to rotate around the height direction of the key products 800; the first transfer screw module 510 is used to drive the rotating mechanism carrier 520 to move between the test discharging station and the qualified transfer station; the discharging module is used to discharge the key products 800 located at the qualified transfer station out of the elastic force testing device.

[0055] The design of the first transfer screw module 510, the rotating mechanism carrier 520 and the discharging module in the discharging transfer assembly 500 enables the qualified key products 800 to be conveniently removed from the elastic force testing device, providing convenience for the subsequent process. At the same time, the rotating function of the rotating mechanism carrier 520 enables the key products 800 to be removed after completing the predetermined rotation action, facilitating the subsequent equipment to pick up the qualified key products 800, and thus improving the flexibility of the discharging transfer assembly 500 in working.

[0056] Still further, the rotating mechanism carrier 520 includes a carrier main body, a rotation driving unit 521, a rack 523 and at least one transmission seat. The transmission seat is rotatably connected to the carrier main body. The transmission seat includes a bearing table and a transmission gear 522 fixedly connected to the bearing table. The bearing table is used to carry the key products 800. The output end of the rotation driving unit 521 is used to drive the rack 523 to move along the length direction of the rack 523. The rack 523 is meshed with the transmission gear 522 to drive the transmission seat to rotate around the axis of the transmission gear 522.

[0057] By defining the specific structure of the rotating mechanism carrier 520, the rotating mechanism carrier 520 can stably carry the key products 800 and smoothly drive the key products 800 to rotate, which helps to realize the positioning and adjustment of the key products 800 during the test process, and improves the accuracy and efficiency of the test.

[0058] The discharging module includes a second transfer screw rod module 530, a third material picking and lifting unit 540, a third suction nozzle unit 550, and a transfer lifting unit 560. The second transfer screw rod module 530 is used to drive the transfer lifting unit 560 to move along the second direction X. The transfer lifting unit 560 is used to drive the third material picking and lifting unit 540 to move along the third direction Z. The third material picking and lifting unit 540 is used to drive the third suction nozzle unit 550 to approach or move away from the qualified button products 800.

[0059] The button products 800 are placed on the rotating mechanism carrier 520 and then moved to the rotating position along the first direction Y by the first transfer screw rod module 510. Through the reciprocating linear motion of the rack 523 driven by the rotation driving unit 521, it is converted into the rotational motion of the transmission gear 522. At this time, the second transfer screw rod module 530 also moves to the rotating position, the third material picking and lifting unit 540 descends, the third suction nozzle unit 550 sucks the qualified button products 800, the second transfer screw rod module 530 moves above the first carrier of the next station equipment, and the transfer lifting unit 560 descends to discharge the qualified button products 800 from the elastic force testing equipment.

[0060] In this embodiment, the button testing module includes a first button bearing seat and a button testing table. The first button bearing seat is used to bear the button products 800 at the button testing station, and the first button bearing seat can move between the transfer position and the testing position. When the first button bearing seat is at the transfer position, the handling assembly 200 can pick up and place the button products 800 on the first button bearing seat. When the first button bearing seat is at the testing position, the button testing table can detect the button products 800 on the first button bearing seat.

[0061] With the design of the first button bearing seat and the button testing table, the elastic force testing of the button can be completed accurately and quickly. By moving the first button bearing seat, the position of the button products 800 at the button testing station can be adjusted, so as to plan the layout of the button testing table and the handling assembly 200, thereby avoiding the position conflict between the button testing table and the handling assembly 200, realizing the layout optimization of the elastic force testing equipment, reducing the occupied space, realizing the accurate picking and placing and effective testing of the button, and improving the testing efficiency and quality.

[0062] Furthermore, the button testing table includes a first testing screw rod module, a pressure sensor 360, and a micrometer 370. A button pressing block is connected to the first testing screw rod module. The first testing screw rod module is used to drive the button pressing block. The button pressing block is used to press the testing button products 800. The pressure sensor 360 is used to monitor the pressure at the button pressing block. The micrometer 370 can adjust the relative position between the button pressing block and the first testing screw rod module.

[0063] By using the cooperation of the first test lead screw module, the pressure sensor 360 and the micrometer 370, the extrusion and testing process of the button 810 to be tested becomes more accurate and reliable. The pressure sensor 360 can monitor the pressure changes during the testing process in real time, while the micrometer 370 can adjust the testing parameters to ensure the accuracy and reliability of the testing.

[0064] In this embodiment, the button testing platform uses the first test lead screw module to feed and press the button 810 to be tested. A calibration plate is movably installed on the first test lead screw module, and the end of the calibration plate presses against the micrometer 370. By using the calibration plate to cooperate with the screwing action of the micrometer 370, it is possible to finely adjust until the readings of all the micrometers 370 are the same, so as to ensure that several button pressing blocks are on the same horizontal plane, and all the button pressing blocks simultaneously press the button 810 to be tested on the grouped key products 800. The stroke of the first test lead screw module can be set, the waveform curve analysis of the results measured by the button testing platform can be displayed, and the elastic force value data and the test data can be saved and exported.

[0065] The needle shaft testing module includes a front needle shaft testing unit 380 and a rear needle shaft testing unit 390 arranged successively, which are respectively used for testing the needle shafts 820 to be tested located on the front and rear sides. Its specific structure and working principle are conventional settings in the field and are well-known to those skilled in the art, so no more details will be elaborated here.

[0066] In this embodiment, the structures of the front needle shaft testing unit 380 and the rear needle shaft testing unit 390 are similar to the structure of the button testing platform, and both use the corresponding test lead screw modules to feed and press the needle shafts 820 to be tested. Moreover, the stroke of the test lead screw module can be set, the waveform curve analysis of the results measured by the front needle shaft testing unit 380 and the rear needle shaft testing unit 390 can be displayed, and the elastic force value data and the test data can be saved and exported. Its specific structure and working principle are common knowledge in the field and are well-known to those skilled in the art, so no more details will be elaborated here.

[0067] In this embodiment, the preloading module includes a pushing-in place unit 330, a second test lead screw module 340, and a preloading elastic member 350. The second test lead screw module 340 is arranged on the pushing-in place unit 330, and the preloading elastic member 350 is arranged on the second test lead screw module 340. The pushing-in place unit 330 is used to drive the second test lead screw module 340, and the second test lead screw module 340 is used to control the preloading elastic member 350 to press against or disengage from the key products 800 located at the preloading station.

[0068] Through the design that defines the specific structure of the preloading module, the preloading process becomes more precise and reliable. According to the cooperation of the pushing-in place unit 330, the second test lead screw module 340, and the preloading elastic member 350, precise control of the preloading action is achieved, providing a stable foundation for the subsequent testing work.

[0069] Specifically, the preloading elastic member 350 includes a light-load rectangular spring for protecting the button under test 810 from being damaged by pressing.

[0070] The pushing-in-place unit 330 includes a pushing-in-place air cylinder for pushing the key product 800 to the preloading position. At this time, the second test lead screw module 340 drives the light-load rectangular spring to descend. The number of presses of the light-load rectangular spring can be set, and the pressing stroke interval is between 0.7 mm and 0.9 mm and can be set, and can be set to two-stage pressing or five-stage pressing programs with different pressing times.

[0071] Exemplarily, the defective product discharging assembly 400 includes a second button carrier, a button discharging module, and a button storage module. A plurality of storage slots are provided on the button storage module for storing unqualified key products 800. The button storage module can move relative to the button discharging module so that each storage slot passes through the recycling position; the second button carrier is used for carrying the key product 800 at the test discharging station, and the second button carrier can move between the discharging position and the picking position. When the second button carrier is at the discharging position, the handling assembly 200 can place the key product 800 on the second button carrier. When the second button carrier is at the picking position, the button discharging module can carry the key product 800 from the second button carrier to the storage slot located at the recycling position.

[0072] Through the design of the specific structure of the defective product discharging assembly 400, the unqualified key products 800 can be quickly stored in the corresponding storage slots, while ensuring the smooth operation of the production line. Through the coordinated action of the second button carrier, the button discharging module, and the button storage module, the effective management and recycling of the unqualified key products 800 can be realized.

[0073] The defective product discharging assembly 400 includes a second clamping unit 410, a first discharging lead screw module 420, a second discharging lead screw module 430, a second material-taking lifting unit 440, a second suction nozzle unit 450, a defective product box 460, and a third discharging lead screw module 470. The second clamping unit 410 is arranged on the second button carrier for selectively clamping the key product 800. The first discharging lead screw module 420 is used to drive the second button carrier to move along the first direction Y. The second discharging lead screw module 430 is used to drive the second material-taking lifting unit 440 to move along the second direction X. The second material-taking lifting unit 440 is used to drive the second suction nozzle unit 450 to move along the third direction Z. The defective product box 460 is arranged on the third discharging lead screw module 470, and the third discharging lead screw module 470 is used to drive the defective product box 460 to move along the first direction Y.

[0074] When the elastic force testing device detects defective products, the first discharge screw rod module 420 moves to the material taking position, and the second discharge screw rod module 430 also moves to the material taking position, the second clamping unit 410 is released, the second material taking lifting unit 440 descends, and the second suction nozzle unit 450 sucks the unqualified key product 800 and puts it into the corresponding storage groove on the defective product box 460. Among them, the third discharge screw rod module 470 can drive the defective product box 460 to move 28 mm along the first direction Y. In this way, the unqualified key products 800 can be placed in three different storage grooves according to the three situations of the button 810 to be tested being defective, the front needle shaft 820 to be tested being defective, and the rear needle shaft 820 to be tested being defective.

[0075] In this embodiment, the positioning module includes a positioning support seat, a positioning unit 310 and a first clamping unit 320. The positioning unit 310 is used to position the key product 800 at a preset position on the positioning support seat, and the first clamping unit 320 selectively clamps the key product 800 at the preset position.

[0076] The positioning module enables the key product 800 to be accurately positioned at a preset position through the coordinated work between the positioning bearing seat, the positioning unit 310 and the first clamping unit 320, providing strong support for subsequent testing work, thereby achieving efficient and accurate testing of the key product 800. The above components are reasonably designed and easy to operate, which improves the test efficiency and quality and reduces the difficulty and cost of operation.

[0077] The positioning unit 310 includes a fourth cylinder for pushing, and the first clamping unit 320 includes a fifth cylinder for clamping. When the positioning module is used to position the key products 800 for the second time, the fourth cylinder is used to push the grouped key products 800 until the side of each key product 800 abuts against the positioning protrusion on the positioning bearing seat, and then the fifth cylinder is used to clamp each key product 800 to achieve the second positioning.

[0078] The elastic force testing device further comprises a workbench 600 , and all other components are installed on the surface of the workbench 600 .

[0079] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A resilience testing device for testing a key product (800), wherein a to-be-tested button (810) is provided at the top of the key product (800), and a to-be-tested needle shaft (820) is provided at the end of the key product (800), characterized in that, The elastic force testing device includes: A handling component (200), which has multiple workstations and is used to transfer the button product (800) between the multiple workstations; A loading component (100), connected to the handling component (200), and is used to place and initially position the button product (800); A testing component (300), connected to the handling component (200), includes a positioning module, a preloading module, a button testing module, a needle shaft testing module, and an analysis module. The positioning module is used to reposition the button product (800), the preloading module is used to preload the button product (800), the button testing module is used to detect the elastic force value of the button under test (810), the needle shaft testing module is used to detect the elastic force value of the needle shaft under test (820), and the analysis module is communicatively connected to the button testing module and the needle shaft testing module, and is used to collect and process the elastic force values of the button under test (810) and the needle shaft under test (820) to determine whether the button product (800) is qualified.

2. The elastic force testing device according to claim 1, characterized in that, The multiple workstations are divided into a loading workstation, a positioning workstation, a preloading workstation, a button testing workstation, a needle shaft testing workstation, and a testing discharge workstation. The handling component (200) can sequentially convey the button product (800) between the loading workstation, the positioning workstation, the preloading workstation, the button testing workstation, the needle shaft testing workstation, and the testing discharge workstation; the loading component (100) can place and initially position the button product (800) at the loading workstation; the positioning module is used to reposition the button product (800) at the positioning workstation; the preloading module is used to preload the button product (800) at the preloading workstation; the button testing module is used to detect the button under test (810) on the button product (800) at the button testing workstation, and the needle shaft testing module is used to detect the needle shaft under test (820) on the button product (800) at the needle shaft testing workstation.

3. The elastic force testing device according to claim 2, wherein The elastic force testing device further includes a defective product discharge component (400) and a discharge transfer component (500). The defective product discharge component (400) is used to store the unqualified button products (800) at the testing discharge workstation, and the discharge transfer component (500) is used to discharge the qualified button products (800) at the testing discharge workstation from the elastic force testing device.

4. The elastic force testing device according to claim 3, wherein The discharge transfer assembly (500) includes a first transfer screw module (510), a rotary mechanism carrier (520) and a discharge module. The rotary mechanism carrier (520) is used to carry the button product (800), and the rotary mechanism carrier (520) can drive the button product (800) to rotate around the height direction of the button product (800); the first transfer screw module (510) is used to drive the rotary mechanism carrier (520) to move between the test discharge station and the qualified transfer station; the discharge module is used to discharge the button product (800) located at the qualified transfer station from the elastic force test equipment.

5. The elastic force testing device according to claim 4, characterized in that The rotary mechanism carrier (520) includes a carrier body, a rotary drive unit (521), a rack (523) and at least one transmission seat. The transmission seat is rotatably connected to the carrier body. The transmission seat includes a bearing table and a transmission gear (522) fixedly connected to the bearing table. The bearing table is used to carry the button product (800). The output end of the rotary drive unit (521) is used to drive the rack (523) to move along the length direction of the rack (523). The rack (523) is meshed with the transmission gear (522) to drive the transmission seat to rotate around the axis of the transmission gear (522).

6. The elastic force testing device according to claim 3, wherein, The defective discharge assembly (400) includes a second button bearing seat, a button discharge module and a button storage module. The button storage module is provided with a plurality of storage grooves. The storage grooves are used to store the unqualified button products (800). The button storage module can move relative to the button discharge module so that each storage groove passes through the recovery position; the second button bearing seat is used to carry the button product (800) at the test discharge station, and the second button bearing seat can move between the discharge position and the picking position. When the second button bearing seat is located at the discharge position, the handling assembly (200) can place the button product (800) on the second button bearing seat. When the second button bearing seat is located at the picking position, the button discharge module can transport the button product (800) from the second button bearing seat to the storage groove located at the recovery position.

7. The elastic force testing device according to claim 2, characterized in that, The button test module includes a first button bearing seat and a button test table. The first button bearing seat is used to carry the button product (800) at the button test station, and the first button bearing seat can move between the transfer position and the test position. When the first button bearing seat is located at the transfer position, the handling assembly (200) can pick and place the button product (800) on the first button bearing seat. When the first button bearing seat is located at the test position, the button test table can detect the button product (800) on the first button bearing seat.

8. The elastic force testing device according to claim 7, wherein The button test bench includes a first test lead screw module, a pressure sensor (360), and a micrometer (370). A button extrusion block is connected to the first test lead screw module. The first test lead screw module is used to drive the button extrusion block, and the button extrusion block is used to press and test the key product (800). The pressure sensor (360) is used to monitor the pressure at the button extrusion block, and the micrometer (370) can adjust the relative position between the button extrusion block and the first test lead screw module.

9. The elastic force testing device according to claim 2, characterized in that, The preloading module includes a pushing-in place unit (330), a second test lead screw module (340), and a preloading elastic member (350). The second test lead screw module (340) is arranged on the pushing-in place unit (330), and the preloading elastic member (350) is arranged on the second test lead screw module (340). The pushing-in place unit (330) is used to drive the second test lead screw module (340), and the second test lead screw module (340) is used to control the preloading elastic member (350) to press against or disengage from the key product (800) located at the preloading station.

10. The elastic force testing device according to any one of claims 1-9, characterized in that, The positioning module includes a positioning carrier seat, a positioning unit (310), and a first clamping unit (320). The positioning unit (310) is used to position the key product (800) at a preset position on the positioning carrier seat, and the first clamping unit (320) selectively clamps the key product (800) located at the preset position.