Vertical liquefied gas steel cylinder detection X-ray machine

By introducing a combined structure of the guide roller conveyor frame and the inner roller conveyor frame into the vertical liquefied gas cylinder detection device, combined with the stepper motor and transmission rod system, the position adjustment of the X-ray source and the push of the cylinder are achieved, which solves the problem of limited angle adjustment in the existing device and improves the accuracy and completeness of the detection.

CN223091868UActive Publication Date: 2025-07-11SHANGHAI MINGRUI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422253696.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-11
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the existing vertical liquefied gas cylinder detection device, the adjustment angle of the X-ray machine is limited, resulting in some welds and gap defects that are easily missed and insufficient detection.

Method used

The combined structure of the introduction roller conveyor rack, the inner roller conveyor rack and the outlet roller conveyor rack is adopted, combined with the stepper motor and transmission rod system, the position adjustment of the X-ray source and the rotation of the cylinder are realized, ensuring that the welds and gaps are fully exposed to the X-ray source.

Benefits of technology

It improves the accuracy of liquefied gas cylinder inspection, avoids the omission of weld and gap defects, and ensures the integrity of the inspection results.

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Abstract

The utility model discloses a vertical liquefied gas steel cylinder detection X-ray machine, which belongs to the field of detection X-ray machines and comprises a leading-in roller conveying frame, a detection box fixedly connected to the side face of the leading-in roller conveying frame, a leading-out roller conveying frame fixedly connected to the side face of the detection box, and an electric control cabinet fixedly connected to the side face of the leading-out roller conveying frame. An operation table is fixedly connected to the side face of the electric control cabinet, an inner roller conveying frame is fixedly connected into the detection box, by pushing a moving block and rotating a rotating frame, the position of an X-ray source is changed, a pushing wheel moves upwards, and after the pushing wheel makes contact with a steel cylinder, the pushing wheel rotates to push the steel cylinder to rotate; according to the steel cylinder detection device, welding seams and gaps on a steel cylinder can be conveniently and sufficiently displayed on the side face of an X-ray source, detection is more sufficient, omission is avoided, and in the ascending process of the pushing wheel, the partition plates ascend from the two ends of the inner roller conveying frame, so that the steel cylinder is limited on the inner roller conveying frame and is not prone to falling off.
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Description

Technical Field

[0001] The utility model relates to the field of X-ray machines for detection, in particular to an upright X-ray machine for detecting liquefied gas cylinders. Background Technique

[0002] The liquefied petroleum gas cylinder, also known as the gas cylinder, is a steel cylinder for storing gas. The wall thickness of the steel cylinder is about 2.5 mm, and the internal pressure is 0.5 - 1.2 megapascals. During the production of liquefied gas, it is necessary to use a detection device to determine whether there are weld and gap defects in the steel cylinder. In the prior art, the Chinese utility model patent with the publication number: CN217277970U discloses a dual X-ray machine non-destructive testing device. In this utility model, two X-ray machines share a linear array detector. By switching the X-ray machine that cooperates with the linear array detector, two radiation imaging systems with different imaging functions are obtained, which expands the applicable range of the non-destructive testing device and at the same time keeps the structure simple.

[0003] However, in this utility model, the large-focus X-ray machine and the small-focus X-ray machine can only move up and down, and the adjustable angle is limited. Facing the circular structure of the gas cylinder, it is easy to miss some weld and gap defects, so improvement is needed. Content of the Utility Model

[0004] The main purpose of the utility model is to provide an upright X-ray machine for detecting liquefied gas cylinders, which can effectively solve the problems in the background technique.

[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] The upright X-ray machine for detecting liquefied gas cylinders includes an inlet roller conveyor rack. A detection box is fixedly connected to the side of the inlet roller conveyor rack. An outlet roller conveyor rack is fixedly connected to the side of the detection box. An electric control cabinet is fixedly connected to the side of the outlet roller conveyor rack. An operation console is fixedly connected to the side of the electric control cabinet. An inner roller conveyor rack is fixedly connected inside the detection box. A first slide bar is arranged on the side of the inner roller conveyor rack. A first screw rod is movably installed on the side of the first slide bar. A moving block is movably installed on the first slide bar and the first screw rod. A rotating frame is rotatably connected to the moving block. A movable gear is movably connected to the rotating frame. An X-ray source is fixedly connected to one side of the rotating frame. A connecting plate is movably installed inside the detection box at a position below the inner roller conveyor rack. A transmission rod is movably installed on the connecting plate. A plurality of pushing wheels are fixedly connected to the transmission rod. Partition plates are fixedly connected to both sides of the connecting plate.

[0007] Preferably, a plurality of conveyor rollers are movably installed on the inlet roller conveyor rack, the outlet roller conveyor rack and the inner roller conveyor rack.

[0008] Preferably, a support frame is fixedly connected to the side position of the inner drum conveyor frame, the first slide rod is fixedly connected to the support frame, both side rods of the first screw rod are movably installed on the support frame through the first bearings, a first stepper motor is fixedly connected to the support frame, and the output shaft of the first stepper motor is fixedly connected to one end of the first screw rod.

[0009] Preferably, a support rod is fixedly connected to the moving block, the upper end of the support rod is movably installed on the rotating frame through the second bearing, a fixed gear is fixedly connected to the support rod, a second stepper motor is fixedly connected to the rotating frame, and the output shaft of the second stepper motor is fixedly connected to the movable gear.

[0010] Preferably, a cylinder is fixedly connected inside the detection box, and the output shaft of the cylinder is fixedly connected to the connecting plate.

[0011] Preferably, both side rods of the transmission rod are movably installed on the partition through the third bearings, one end of the transmission rod is fixedly connected to the output shaft of the third stepper motor, and the third stepper motor is fixedly connected to the partition at one side position.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, when the first screw rod rotates, the moving block moves back and forth, and when the rotating frame rotates, the position of the X-ray source changes. When the pushing wheel moves upward and contacts the steel cylinder, the pushing wheel rotates to drive the steel cylinder to rotate, so that the welds and gaps on the steel cylinder are fully displayed on the side of the X-ray source, making the detection more sufficient and avoiding omissions.

[0014] In the utility model, during the upward movement of the pushing wheel, the partitions rise from both ends of the inner drum conveyor frame, thereby restricting the steel cylinder on the inner drum conveyor frame, so that the steel cylinder is not easily separated from the inner drum conveyor frame during the rolling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall structural schematic diagram of the utility model;

[0016] Figure 2 is the cross-sectional structural schematic diagram of the detection box of the utility model;

[0017] Figure 3 is the structural schematic diagram of the inner drum conveyor frame and the support frame of the utility model;

[0018] Figure 4 is the structural schematic diagram of the transmission rod of the utility model;

[0019] Figure 5 is the structural schematic diagram of the rotating frame of the utility model.

[0020] In the figure: 1. Import roller conveyor rack; 2. Detection box; 3. Export roller conveyor rack; 4. Electric control cabinet; 5. Operating table; 6. Inner roller conveyor rack; 7. Support frame; 8. Conveyor roller; 9. First slide bar; 10. First screw rod; 11. First bearing; 12. First stepping motor; 13. Moving block; 14. Support rod; 15. Second bearing; 16. Fixed gear; 17. Rotating frame; 18. Second stepping motor; 19. Movable gear; 20. X-ray source; 21. Connecting plate; 22. Cylinder; 23. Transmission rod; 24. Pushing wheel; 25. Third bearing; 26. Partition board; 27. Third stepping motor. Specific implementation mode

[0021] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation modes.

[0022] Such as Figure 1 , Figure 2 , Figure 3 and Figure 5As shown in the figure, the vertical liquefied gas cylinder detection X-ray machine includes an import roller conveyor rack 1. A detection box 2 is fixedly connected to the side position of the import roller conveyor rack 1. An export roller conveyor rack 3 is fixedly connected to the side position of the detection box 2. An electric control cabinet 4 is fixedly connected to the side position of the export roller conveyor rack 3. An operation console 5 is fixedly connected to the side position of the electric control cabinet 4. An inner roller conveyor rack 6 is fixedly connected inside the detection box 2. A first slide bar 9 is arranged at the side position of the inner roller conveyor rack 6. A first screw rod 10 is movably installed at the side position of the first slide bar 9. A moving block 13 is movably installed on the first slide bar 9 and the first screw rod 10. A rotating frame 17 is rotatably connected to the moving block 13. A moving gear 19 is movably connected to the rotating frame 17. An X-ray source 20 is fixedly connected to one side of the rotating frame 17. A number of conveyor rollers 8 are movably installed on the import roller conveyor rack 1, the export roller conveyor rack 3 and the inner roller conveyor rack 6. A support frame 7 is fixedly connected to the side position of the inner roller conveyor rack 6. The first slide bar 9 is fixedly connected to the support frame 7. Both side rods of the first screw rod 10 are movably installed on the support frame 7 through first bearings 11. A first stepping motor 12 is fixedly connected to the support frame 7, and the output shaft of the first stepping motor 12 is fixedly connected to one end of the first screw rod 10. A support rod 14 is fixedly connected to the moving block 13. The upper end of the support rod 14 is movably installed on the rotating frame 17 through a second bearing 15. A fixed gear 16 is fixedly connected to the support rod 14. A second stepping motor 18 is fixedly connected to the rotating frame 17, and the output shaft of the second stepping motor 18 is fixedly connected to the moving gear 19. When the first stepping motor 12 is started, the first screw rod 10 is rotated, so that the moving block 13 moves. The second stepping motor 18 is started synchronously, so that the moving gear 19 rotates. The moving gear 19 rotates outside the fixed gear 16, so that the rotating frame 17 starts to rotate, and the X-ray source 20 at the other end of the rotating frame 17 is moved closer to or farther away from the cylinder, so as to better adjust the position of the X-ray source 20.

[0023] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, a connecting plate 21 is movably installed inside the detection box 2 at a position below the inner roller conveyor rack 6. A transmission rod 23 is movably installed on the connecting plate 21. A number of pushing wheels 24 are fixedly connected to the transmission rod 23. Partition plates 26 are fixedly connected to both side positions of the connecting plate 21. A cylinder 22 is fixedly connected inside the detection box 2, and the output shaft of the cylinder 22 is fixedly connected to the connecting plate 21. Both side rods of the transmission rod 23 are movably installed on the partition plates 26 through third bearings 25. One end of the transmission rod 23 is fixedly connected to the output shaft of a third stepping motor 27, and the third stepping motor 27 is fixedly connected to the partition plate 26 at one side position. When the connecting plate 21 rises, the partition plates 26 at both ends of the connecting plate 21 move upward synchronously, rising from both ends of the inner roller conveyor rack 6, so as to limit the cylinder on the inner roller conveyor rack 6 and prevent it from being easily separated.

[0024] It should be noted that the present utility model is a vertical liquefied gas cylinder detection X-ray machine. The liquefied gas cylinder is placed horizontally on the import roller conveyor rack 1, and the X-ray source 20 is placed vertically on the side of the cylinder to detect the horizontally placed cylinder. The import roller conveyor rack 1 sends the cylinder onto the inner roller conveyor rack 6 in the detection box 2. The first stepping motor 12 is started to rotate the first screw rod 10, so that the moving block 13 on the first screw rod 10 and the first slide rod 9 moves. The second stepping motor 18 is started synchronously, so that the movable gear 19 rotates. The movable gear 19 meshes with and drives the fixed gear 16, so that the rotation of the movable gear 19 causes the rotating frame 17 to start rotating, and the X-ray source 20 at the other end of the rotating frame 17 is moved closer to or away from the cylinder, so as to better adjust the position of the X-ray source 20. After the position of the X-ray source 20 is adjusted, the air cylinder 22 is started, so that the air cylinder 22 pushes the connecting plate 21 to move upward, so that the connecting plate 21 and the transmission rod 23 move upward synchronously. The third stepping motor 27 is started, so that the transmission rod 23 starts to rotate slowly, and the pushing wheel 24 on the transmission rod 23 starts to rotate synchronously. When the pushing wheel 24 moves to the lower position of the cylinder and contacts the cylinder, the pushing wheel 24 pushes the cylinder to rotate, so that the welds and gaps on the cylinder are fully exposed on the side of the X-ray source 20, making the detection more complete, avoiding omission, and improving the accuracy of the detection result. When the connecting plate 21 rises, the partition plates 26 at both ends of the connecting plate 21 move upward synchronously, rising from both ends of the inner roller conveyor rack 6, so as to limit the cylinder on the inner roller conveyor rack 6, so that when the pushing wheel 24 pushes the cylinder to rotate, the cylinder is not easily separated from the inner roller conveyor rack 6.

[0025] The above shows and describes the basic principles, main features and advantages of the present utility model. It is only a preferred embodiment of the present utility model, and its description is relatively specific and detailed, but it cannot be understood as a limitation of the scope of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and various changes, modifications, substitutions and deformations can be made to the embodiments without departing from the principles and purposes of the present utility model, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. Vertical liquefied gas cylinder detection X-ray machine, including an import drum conveyor rack (1), a detection box (2) is fixedly connected to the side position of the import drum conveyor rack (1), an export drum conveyor rack (3) is fixedly connected to the side position of the detection box (2), an electric control cabinet (4) is fixedly connected to the side position of the export drum conveyor rack (3), and an operation console (5) is fixedly connected to the side position of the electric control cabinet (4), characterized in that: Inside the detection box (2), there is a fixedly connected inner drum conveyor rack (6). At the side position of the inner drum conveyor rack (6), there is a first slide rod (9). At the side position of the first slide rod (9), a first screw rod (10) is movably installed. A moving block (13) is movably installed on the first slide rod (9) and the first screw rod (10). A rotating frame (17) is rotatably connected to the moving block (13). An active gear (19) is movably connected to the rotating frame (17). At one side of the rotating frame (17), an X-ray source (20) is fixedly connected. Inside the detection box (2), at the position below the inner drum conveyor rack (6), a connecting plate (21) is movably installed. A transmission rod (23) is movably installed on the connecting plate (21). A number of pushing wheels (24) are fixedly connected to the transmission rod (23). Partition plates (26) are fixedly connected to both sides of the connecting plate (21).

2. The vertical liquefied gas cylinder detection X-ray machine according to claim 1, characterized in that: A number of conveyor rollers (8) are movably installed on the import drum conveyor rack (1), the export drum conveyor rack (3), and the inner drum conveyor rack (6).

3. The vertical liquefied gas cylinder detection X-ray machine according to claim 2, wherein: At the side position of the inner drum conveyor rack (6), a support frame (7) is fixedly connected. The first slide rod (9) is fixedly connected to the support frame (7). Both side rods of the first screw rod (10) are movably installed on the support frame (7) through first bearings (11). A first stepper motor (12) is fixedly connected to the support frame (7), and the output shaft of the first stepper motor (12) is fixedly connected to one end of the first screw rod (10).

4. The vertical liquefied gas cylinder detection X-ray machine according to claim 3, characterized in that: A support rod (14) is fixedly connected to the moving block (13). The upper end of the support rod (14) is movably installed on the rotating frame (17) through a second bearing (15). A fixed gear (16) is fixedly connected to the support rod (14). A second stepper motor (18) is fixedly connected to the rotating frame (17), and the output shaft of the second stepper motor (18) is fixedly connected to the active gear (19).

5. The vertical liquefied gas cylinder detecting X-ray machine according to claim 4, characterized in that: A cylinder (22) is fixedly connected inside the detection box (2), and the output shaft of the cylinder (22) is fixedly connected to the connecting plate (21).

6. The vertical liquefied gas cylinder detecting X-ray machine according to claim 5, wherein: Both side rods of the transmission rod (23) are movably installed on the partition plate (26) through third bearings (25). One end of the transmission rod (23) is fixedly connected to the output shaft of a third stepper motor (27), and the third stepper motor (27) is fixedly connected to the partition plate (26) at one side position.

Citation Information

Patent Citations

  • Nondestructive testing device with double X-ray machines

    CN217277970U