Poultry head and neck positioning device
The poultry head and neck positioning device addresses the challenge of precise alignment in automatic cutting by using a rotating card with adjustable slots and a spring-driven mechanism, enhancing processing efficiency and hygiene.
Patent Information
- Application Number
- CN202422370958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The prior art is difficult to achieve precise positioning of the head and neck of a bird, resulting in inconvenient follow-up processing.
A poultry head and neck positioning device is designed. By setting up a toggle assembly and a chuck, the toggle assembly is used to tug the neck to make the poultry head close to the lower surface of the chuck, and precise positioning is achieved in combination with an arc-shaped pallet.
The precise positioning of the joint between the head and neck of the bird is achieved, the subsequent processing process is simplified, and the processing efficiency is improved.
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Figure CN223094663U_ABST
Abstract
Description
Technical Field
[0001] The invention discloses a poultry head and neck positioning device, belonging to the field of food processing equipment. Background Art
[0002] Poultry is a common food in people's daily life. Since the prices of different parts of poultry are different, in addition to selling the whole poultry, the parts of the poultry body are often cut and sold separately to maximize their value. Take ducks as an example. The prices of duck heads and duck necks are quite different when they are sold separately. Therefore, the necks and heads of poultry need to be cut in the processing plant.
[0003] The traditional cutting method is done manually. The advantage of manual work is that it can achieve accurate separation of the head and neck of poultry, but the labor intensity is high when it is done manually, and it is difficult to meet the hygiene requirements of food processing in the current society. Therefore, some devices that automatically cut duck necks have appeared in the prior art, such as the technical solution disclosed in the Chinese utility model patent with application number 202120555344.4, application date March 17, 2021, and patent name "A duck head cutting device"; the technical solution disclosed in the Chinese utility model patent with application number 201922391418.0, application date December 27, 2019, and patent name "A duck neck automatic cutting device", and the technical solution disclosed in the Chinese utility model patent with application number 201921982018.0, application date November 18, 2019, and patent name "An automatic duck neck cutting machine".
[0004] The prior art including the above technical solutions realizes the automatic separation of the poultry head (or duck neck), greatly improving the production efficiency. However, the prior art including the above technical solutions still has the following defects: since the length of the duck neck of each duck is different, and each station in the existing cutting device is relatively fixed, it is difficult to achieve accurate positioning of the duck head and duck neck, which is not convenient for subsequent processing (such as cutting).
[0005] Therefore, designing a technical solution for accurately positioning the head and neck of a poultry before cutting so as to achieve subsequent processing has become an urgent problem to be solved in the field. Utility Model Content
[0006] The technical problem to be solved by the utility model is: to overcome the shortcomings of the prior art and provide a poultry head and neck positioning device which is equipped with a toggle component, which toggles the neck so that the poultry head clamped at the lower part of the clamping mouth is tightly attached to the lower surface of the chuck, thereby achieving accurate positioning of the junction between the neck and the head, so as to facilitate subsequent processing.
[0007] The technical solution adopted by the utility model to solve the technical problem is: the poultry head and neck positioning device is characterized by: comprising a rotatably arranged chuck, a slot for clamping the neck is opened on the circumference of the chuck, a toggle assembly for toggling the neck is arranged on the upper surface of the chuck, the toggle assembly is rotatably connected to the chuck, and the toggle assembly is connected to a swing driving mechanism for driving it to swing back and forth.
[0008] Preferably, the swing drive mechanism includes a drive rail and an elastic member, the toggle assembly is connected to a roller, the roller is in contact with the drive rail, the elastic member is connected between the toggle assembly and the chuck, and the drive rail and the elastic member drive the toggle assembly to swing in opposite directions.
[0009] Preferably, a plurality of bayonet ports are evenly arranged on the outer circumference of the chuck, and a plurality of toggle assemblies corresponding to the bayonet ports are arranged on the surface of the chuck.
[0010] Preferably, the toggle assembly includes a swing arm, which is horizontally rotatably mounted on the surface of the chuck, one end of the swing arm is provided with a lever for toggling the neck, and the other end is provided with a roller shaft, which passes through the chuck and contacts the outer ring of the drive rail.
[0011] Preferably, guide grooves corresponding to the toggle assemblies are provided on the surface of the chuck, and the roller shafts of the toggle assemblies pass through the corresponding guide grooves.
[0012] Preferably, the driving rail is a vortex structure, and the driving rail is connected at a maximum diameter and a minimum diameter to form a closed loop.
[0013] Preferably, a head positioning mechanism is also provided on the lower side of the chuck.
[0014] Preferably, the head positioning mechanism is a guide rail, and the guide rail is open, with two ends of the opening being the entrance and exit of the neck respectively.
[0015] Preferably, a positioning plate is coaxially arranged on the surface of the chuck, and the elastic member is a tension spring corresponding to the toggle assembly, one end of the tension spring is fixed to the surface of the positioning plate, and the other end is hung on the surface of the toggle assembly.
[0016] Preferably, a base is provided, an inner shaft is coaxially provided in the middle of the upper surface of the base, a chuck is coaxially fixed to the bottom of the outer shaft, and the chuck and the outer shaft are rotatably mounted on the outer ring of the inner shaft at the same time.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] In this poultry head and neck positioning device, a toggle component is provided. When the neck is inserted into the lower part of the bayonet, the toggle component toggles the neck so that the poultry head stuck in the lower part of the bayonet is tightly attached to the lower surface of the chuck, thereby achieving precise positioning of the junction between the neck and the poultry head for subsequent processing.
[0019] The toggle assembly is directly rotatably mounted on the chuck and directly toggles the neck of the poultry, so the structure is simpler and the efficiency is higher.
[0020] The inner wall of the bayonet is open, one side of the opening is the input side, and the other side is the output side, wherein the inclination angle of the input side is smaller than the inclination angle of the output side. When entering the bayonet, the neck can be inserted into the inner end of the bayonet more quickly. Arc-shaped guide strips are provided at both ends of the output side of the bayonet to guide the neck when the neck is output.
[0021] An arc-shaped support plate is provided at the lower part of the inner end of each bayonet, which supports and positions the head so that each head is in approximately the same tilted state after positioning, thereby achieving precise positioning of the junction of the poultry head and neck. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 Axonometric view of the poultry head and neck positioning device.
[0023] Figure 2 This is a front view of the poultry head and neck positioning device.
[0024] Figure 3 This is a top view of the poultry head and neck positioning device.
[0025] Figure 4 for Figure 2 AA section view.
[0026] Figures 5 - 6 Axonometric view of the toggle assembly of the poultry head and neck positioning device.
[0027] Figure 7 This is a top view of the working status of the poultry head and neck positioning device.
[0028] Among them: 1, inner shaft 2, outer shaft 3, positioning plate 4, tension spring 5, toggle assembly 6, chuck 7, bayonet 8, guide strip 9, guide groove 10, base 11, support plate 12, guide rail 13, drive rail 14, swing shaft 15, swing seat 16, support arm 17, hanging rod 18, roller shaft 19, toggle rod 20, roller 21, first swing arm 22, second swing arm 23, reinforcing rib 24, neck. DETAILED DESCRIPTION
[0029] Figures 1 - 7 It is the best embodiment of the utility model, and the following Figures 1 - 7 The utility model is further described.
[0030] like Figures 1 - 3As shown, a poultry head and neck positioning device (hereinafter referred to as the positioning device) includes a base 10, an inner shaft 1 is arranged at the center of the upper surface of the base 10, and the inner shaft 1 is arranged coaxially with the base 10. An outer shaft 2 is rotatably mounted on the outside of the inner shaft 1, and a chuck 6 is coaxially fixed on the bottom of the outer shaft 2, the chuck 6 is located on the upper part of the base 10, and the chuck 6 is also mounted on the outside of the inner shaft 1, and the chuck 6 and the outer shaft 2 rotate synchronously with the inner shaft 1 as the axis.
[0031] A number of bayonet ports 7 are evenly arranged on the outer periphery of the chuck 6. The inner wall of the bayonet port 7 is open, one side of the opening is the input side, and the other side is the output side. The inclination angle of the input side is smaller than the inclination angle of the output side. The objects to be processed (heads with necks) enter each bayonet port 7 one by one. Since the inclination angle of the input side is smaller than the inclination angle of the output side, when entering the bayonet port 7, the neck 24 (see FIG. Figure 7 ) can be snapped into the inner end of the bayonet 7 more quickly. Arc-shaped guide strips 8 are provided at both ends of the output side of the bayonet 7 to guide the neck 24 when the neck 24 is output.
[0032] The surface of the chuck 6 is provided with guide grooves 9 corresponding to the bayonet 7, and the guide grooves 9 are arc-shaped grooves. A toggle assembly 5 is arranged on the side of each guide groove 9, one side of the toggle assembly 5 is rotatably mounted on the surface of the chuck 6, and the other side of the toggle assembly 5 passes through the corresponding guide groove 9, and the toggle assembly 5 swings back and forth along the contour of the guide groove 9.
[0033] A positioning plate 3 is coaxially arranged on the upper surface of the chuck 6, and a tension spring 4 corresponding to the toggle assembly 5 is arranged on the surface of the positioning plate 3. One end of the tension spring 4 is fixed to the surface of the positioning plate 3, and the other end is hung on the surface of the toggle assembly 5. The tension applied to the toggle assembly 5 by the tension spring 4 drives the toggle assembly 5 to reset after rotation.
[0034] A guide rail 12 is provided at the lower part of the chuck 6, and the guide rail 12 is mounted at the lower part of the chuck 6 through a support rod (not shown in the figure). The guide rail 12 includes an arc segment and a straight segment connected to both ends of the arc segment. The two straight segments are parallel to each other, and an opening of the guide rail 12 is formed at one end of the two straight segments of the guide rail 12 away from the arc segment. The two ends of the open end of the guide rail 12 are spaced from the chuck 6 to form the entrance and exit of the positioning device. The head with the neck 24 is inverted (head facing down) and is hung on the hanging frame (not shown in the figure) to move toward the positioning device. When it moves to the entrance of the guide rail 12, it is clamped in the corresponding bayonet 7, and then rotates along the chuck 6. The head with the neck 24 also provides power for the rotation of the chuck 6. After rotating one circle with the chuck 6, the head with the neck 24 is output from the exit of the guide rail 12 and enters the subsequent process.
[0035] CombinationFigure 4 A driving rail 13 is also provided on the lower surface of the chuck 6, and the driving rail 13 is entirely located inside the guide rail 12. A plurality of connecting rods are provided on the inner circle of the driving rail 13, and the inner ends of the plurality of connecting rods are fixed to the bottom of the inner shaft 1, so as to fix the driving rail 13 to the inner shaft 1.
[0036] The driving rail 13 is a closed-loop vortex structure. The intersection of the straight section and the arc section at the entrance of the guide rail 12 is also the intersection point where the maximum diameter is at the minimum diameter in the driving rail 13. The above-mentioned toggle assembly 5 fits on the outer ring of the driving rail 13 after passing through the corresponding guide groove 9. Due to the relative rotation between the chuck 6 and the driving rail 13, all the toggle assemblies 5 gradually move along the contour of the guide groove 9 to the outer end of the guide groove 9 under the driving action of the outer contour of the driving rail 13 during the rotation of the chuck 6. When the toggle assembly 5 moves to the maximum diameter of the driving rail 13, it is at the outermost section of the guide groove 9. Since the maximum diameter and the minimum diameter of the driving rail 13 are connected, the toggle assembly 5 immediately moves to the minimum diameter of the driving rail 13 after passing the maximum diameter of the driving rail 13. At this time, the toggle assembly 5 is pulled to the inner end of the guide groove 9 under the action of the corresponding tension spring 4 to achieve reset.
[0037] like Figures 5 - 6 As shown, the toggle assembly 5 includes a swing arm, which includes a first swing arm 21 and a second swing arm 22 arranged horizontally, and the first swing arm 21 and the second swing arm 22 are arranged at an acute angle. A swing seat 15 is provided at the bottom of the junction of the first swing arm 21 and the second swing arm 22, and the hexagon socket bolt penetrates the swing arm and the swing seat 15 at the same time and then is screwed into the surface of the chuck 6, and the hexagon socket screw also serves as the swing shaft 14 for the toggle assembly 5 to rotate.
[0038] A support arm 16 is vertically arranged upward at the end of the first swing arm 21, and an arc-shaped lever 19 is arranged at the upper end of the support arm 16. The strength is increased by reinforcing ribs 23 at the top of the lever 19 and the support arm 16. A hooking rod 17 is horizontally arranged in the middle of the support arm 16, and a hanging ring is arranged at the end of the hooking rod 17. The two ends of the tension spring 4 are respectively fixed to the surface of the positioning plate 3 and the hanging ring of the corresponding hooking rod 17.
[0039] A roller shaft 18 is vertically fixed at the end of the second swing arm 22. The roller shaft 18 is fixed to the end of the second swing arm 22 by two upper and lower nuts. A roller 20 is rotatably installed at the bottom of the roller shaft 18. The roller shaft 18 passes through the corresponding guide groove 9 and extends to the bottom of the chuck 6. The roller 20 contacts the outer wall of the driving rail 13.
[0040] The specific working process and working principle are as follows:
[0041] like Figure 7As shown, the neck 24 moves upside down toward the positioning device, and when it moves to the entrance of the guide rail 12, it is clamped in the corresponding bayonet 7, and then rotates along the chuck 6. The head with the neck 24 provides power for the rotation of the chuck 6 at the same time.
[0042] When the head with the neck 24 is mounted in the bayonet 7 and rotates with the chuck 6, when it just enters the bayonet 7, the roller 20 at the bottom of the corresponding toggle assembly 5 is about to move to the maximum diameter of the driving rail 13, that is, the roller shaft 18 in the toggle assembly 5 is about to move to the outermost end of the guide groove 9. As the chuck 6 rotates, the roller 20 at the bottom of the toggle assembly 5 moves to the maximum diameter of the driving rail 13. At this time, the roller shaft 18 in the toggle assembly 5 is about to move to the outermost end of the guide groove 9, and the toggle rod 19 of the toggle assembly 5 is located at the outermost side, and the corresponding tension spring 4 is in the maximum tension state. Figure 7 The state shown by arrow A in the middle.
[0043] When the roller 20 at the bottom of the toggle assembly 5 passes the maximum diameter of the driving rail 13 and immediately moves to the minimum diameter of the driving rail 13, the toggle assembly 5 rotates with the swing shaft 14 as the axis under the tension of the tension spring 4, and the roller shaft 18 moves to the inner end of the guide groove 9. The lever 19 of the toggle assembly 5 contacts the neck 24 with the swing of the toggle assembly 5 and toggles the neck 24 toward the axis of the chuck 6. In the current state, since the head is stuck in the inner end of the bayonet 7, and the upper end of the neck 24 is in a hanging state at the same time, when the lever 19 toggles the neck 24, the head is tightly stuck in the bottom of the chuck 6. An arc-shaped support plate 11 is also provided at the lower part of the inner end of each bayonet 7, and the support plate 11 supports and positions the head, so that each head is in an approximately same tilt state after positioning, thereby achieving accurate positioning of the junction of the head and the neck 24.
[0044] The neck 24 gradually rotates with the chuck 6 to the exit of the positioning device and then is output and enters the subsequent process. At the same time, as the toggle assembly 5 rotates with the chuck 6, the roller 20 at the bottom gradually moves to the maximum diameter of the driving rail 13, that is, the toggle assembly 5 gradually swings outward along the guide groove 9, and the toggle rod 19 gradually separates from the neck 24, so that when it moves to the entrance of the guide rail 12, the neck 24 newly entering the bayonet 7 is toggle, and so on.
[0045] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A poultry head and neck positioning device, characterized in that: The invention comprises a rotatably arranged chuck (6), a clamping opening (7) for clamping a neck is provided on the circumference of the chuck (6), a toggle assembly (5) for toggling the neck is provided on the upper surface of the chuck (6), the toggle assembly (5) is rotatably connected to the chuck (6), and the toggle assembly (5) is connected to a swing driving mechanism for driving the toggle assembly (5) to swing back and forth.
2. The poultry head and neck positioning device according to claim 1, wherein: The swing drive mechanism comprises a drive rail (13) and an elastic member, the toggle assembly (5) is connected to a roller (20), the roller (20) is in contact with the drive rail (13), the elastic member is connected between the toggle assembly (5) and the chuck (6), and the drive rail (13) and the elastic member drive the toggle assembly (5) to swing in opposite directions.
3. The poultry head and neck positioning device according to claim 1, characterized in that: A plurality of bayonet ports (7) are evenly arranged on the outer periphery of the chuck (6), and a plurality of toggle assemblies (5) corresponding to the bayonet ports (7) are arranged on the surface of the chuck (6).
4. The poultry head and neck positioning device according to any one of claims 1 to 3, characterized in that: The toggle assembly (5) comprises a swing arm, which is horizontally rotatably mounted on the surface of the chuck (6), one end of the swing arm is provided with a toggle rod (19) for toggling the neck, and the other end is provided with a roller shaft (18), the roller shaft (18) passes through the chuck (6) and contacts the outer ring of the drive rail (13).
5. The poultry head and neck positioning device according to claim 3, characterized in that: Guide grooves (9) corresponding to the toggle assemblies (5) are provided on the surface of the chuck (6), and the roller shafts (18) of the toggle assemblies (5) pass through the corresponding guide grooves (9).
6. The poultry head and neck positioning device according to claim 2, characterized in that: The driving rail (13) is a vortex structure, and the driving rail (13) is connected at a maximum diameter and a minimum diameter to form a closed loop.
7. The poultry head and neck positioning device according to claim 1, wherein: A head positioning mechanism is also provided on the lower side of the chuck (6).
8. The poultry head and neck positioning device according to claim 7, wherein: The head positioning mechanism is a guide rail (12), and the guide rail (12) is in an open shape, with two ends of the opening serving as an entrance and an exit of the neck, respectively.
9. The poultry head and neck positioning device according to claim 1, characterized in that: A positioning plate (3) is coaxially arranged on the surface of the chuck (6); the elastic member is a tension spring (4) corresponding to the toggle assembly (5); one end of the tension spring (4) is fixed to the surface of the positioning plate (3), and the other end is hung on the surface of the toggle assembly (5).
10. The poultry head and neck positioning device according to claim 1, wherein: A base (10) is provided, and an inner shaft (1) is coaxially provided in the middle of the upper surface of the base (10). A chuck (6) is coaxially fixed to the bottom of the outer shaft (2), and the chuck (6) and the outer shaft (2) are rotatably sleeved on the outer ring of the inner shaft (1) at the same time.
Citation Information
Patent Citations
Automatic duck neck cutting machine
CN211608073U
Automatic duck neck cutting device
CN211960769U
Duck head cutting device
CN214483036U