Automatic numerical control paint spraying device
The automated painting system addresses operator exposure and efficiency issues by integrating a rotating mechanism and fume extraction, ensuring continuous painting and improved air quality.
Patent Information
- Application Number
- CN202421913939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the painting process of existing six-joint spraying robots, operators need to enter the spraying area to pick up and place the board, resulting in the inhalation of paint gas that harms health, poor continuous painting and low efficiency.
An automated CNC painting device is designed, using a rotating mechanism and a paint tank body. When the robot is sprayed, the rotating carrier table moves the plate into and out of the paint area, and the paint gas is treated with dilution grooves and gas collection pipelines to achieve automated paint and environmental improvement.
Effectively reduce the inhalation of paint gas by operators, improve the continuity and efficiency of paint spraying, and improve the air quality in the processing environment.
Smart Images

Figure CN223097065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate painting, in particular to an automatic numerical control painting device. Background Art
[0002] The Chinese patent with the publication number of CN204911905U discloses a six-joint painting robot, which includes an arm, a paint gun, a base, an electric control box, a PLC, a paint pipe, and a paint bucket. The arm is a multi-joint structure, and the arm is connected to the base through a turntable that can rotate horizontally; the paint gun is installed at the top of the arm; the paint pipe runs along the arm to connect the paint gun and the paint bucket arranged outside the arm; the PLC is arranged in the electric control box, and the PLC is electrically connected to the arm, the electric control box, and the paint gun.
[0003] The above six-joint painting robot can spray paint on the plate at multiple angles. However, in actual use, there are still some defects. For example, after the plate is painted, the operator needs to walk to the painting area to take the painted plate from the workbench and then place the next plate. During this process, the operator will inhale a large amount of paint gas when entering the painting area, which will cause harm to the human body, and the continuity of plate painting is poor, and the efficiency needs to be improved.
[0004] Therefore, an automatic numerical control painting device is proposed. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic numerical control painting device, so as to solve or at least alleviate one or more of the above problems and other problems existing in the prior art.
[0006] In order to achieve the above purpose, the main technical solutions adopted by the utility model include:
[0007] An automatic numerical control painting device includes a robot and a base. A paint gun is installed at the end of the actuator of the robot. A support column is fixedly installed on the top of the base. The top of the support column is fixedly connected to the bottom of the robot through a mounting plate. A rotating mechanism is arranged on the support column;
[0008] The rotating mechanism includes a mounting shell, the mounting shell is rotationally sleeved on the mounting plate, two connecting rods are fixedly installed on the outer wall of the mounting shell, the two connecting rods are symmetrically arranged, and a bearing platform for placing the plate to be painted is installed at one end of each of the two connecting rods away from the mounting shell. A driving component for driving the mounting shell to rotate is arranged on the base.
[0009] In an automatic numerical control painting device according to the utility model, a plurality of reinforcing rods are fixedly connected to the support column, and the bottom of the reinforcing rods is fixedly connected to the top of the base.
[0010] In an automated numerically controlled painting device according to the present utility model, the upper end of the support column is rotatably sleeved with a flange through a bearing, and the mounting plate is fixedly mounted on the flange by bolts.
[0011] In an automated numerically controlled painting device according to the present utility model, the driving mechanism includes a first motor and a toothed ring. The toothed ring is fixedly mounted on the inner wall of the mounting housing. The first motor is fixedly mounted on the reinforcing rod through a motor base. A gear is fixedly mounted on the rotating shaft of the first motor, and the gear meshes with the toothed ring.
[0012] In an automated numerically controlled painting device according to the present utility model, a second motor is fixedly mounted at one end of the connecting rod away from the mounting housing, and the carrying platform is fixedly mounted on the rotating shaft of the second motor.
[0013] In an automated numerically controlled painting device according to the present utility model, it further includes a painting tank. When the robot paints the board, the carrying platform rotates into the painting tank. A dilution tank is arranged at the lower part of the painting tank, and a water pipe is arranged at the upper end of the painting tank. A plurality of water flow holes are opened on the water pipe.
[0014] In an automated numerically controlled painting device according to the present utility model, a gas collecting pipeline is mounted on the painting tank, and one end of the gas collecting pipeline away from the painting tank is communicated with the air inlet of the negative pressure center.
[0015] The present utility model has at least the following beneficial effects:
[0016] (1) By means of the two carrying platforms and the rotating mechanism provided in the present utility model, the painted board can be moved out of the painting area, and at the same time, the next board to be painted can be moved to the painting area, effectively reducing the paint gas inhaled by the operator. Moreover, when the previous board is being painted, the next board to be painted can be placed on another carrying platform, making the board painting highly continuous, effectively improving the painting efficiency of the board, and when taking and placing the board, the operator does not need to enter the painting area.
[0017] (2) By means of the painting tank and the water pipe provided, when painting, the paint exceeding the edge of the board falls back into the dilution tank. Since there is flowing water in the dilution tank, the paint is diluted by the flowing water and then discharged and collected, improving the processing environment. At the same time, by means of the gas collecting pipeline provided, the paint gas floating in the painting area can be concentrated and collected, further improving the air quality of the processing environment. Description of the Drawings
[0018] The accompanying drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0019] Figure 1 is a schematic structural diagram of the present utility model;
[0020] Figure 2 is a schematic partial structural diagram of the present utility model;
[0021] Figure 3 is a schematic partial sectional structural diagram of the present utility model.
[0022] Explanation of reference numerals in the drawings:
[0023] 1. Robot; 101. Spray gun; 2. Rotating mechanism; 201. Installation housing; 202. Connecting rod; 203. Tooth ring; 204. First motor; 205. Gear; 3. Carrier table; 301. Second motor; 4. Base; 401. Support column; 402. Installation plate; 403. Flange; 404. Reinforcing rod; 5. Paint spraying tank body; 6. Water pipe. Detailed implementation manners
[0024] The following will cooperate with the drawings and embodiments to detail the implementation manners of the present application, so as to fully understand how the present application uses technical means to solve technical problems and achieve the realization process of technical effects and implement accordingly.
[0025] Please refer to Figures 1 to 3 As shown, this embodiment provides an automatic numerically controlled paint spraying device, including a robot 1 and a base 4. A spray gun 101 is installed at the actuator end of the robot 1. A support column 401 is fixedly installed on the top of the base 4. In order to improve the support strength of the support column 401, a plurality of reinforcing rods 404 are fixedly connected to the support column 401. The bottom of the reinforcing rod 404 is fixedly connected to the top of the base 4. The top of the support column 401 is fixedly connected to the bottom of the robot 1 through an installation plate 402. A rotating mechanism 2 is arranged on the support column 401;
[0026] The rotating mechanism 2 includes an installation housing 201. The installation housing 201 is rotatably sleeved on the installation plate 402. In this embodiment, the upper end of the support column 401 is rotatably sleeved with a flange 403 through a bearing. The installation plate 402 is fixedly installed on the flange 403 through bolts. Two connecting rods 202 are fixedly installed on the outer wall of the installation housing 201. The two connecting rods 202 are symmetrically arranged. A carrier table 3 for placing the plate to be painted is installed at one end of each of the two connecting rods 202 away from the installation housing 201. A driving component for driving the installation housing 201 to rotate is arranged on the base 4;
[0027] Specifically, the driving mechanism includes a first motor 204 and a toothed ring 203. The toothed ring 203 is fixedly installed on the inner wall of the installation housing 201. The first motor 204 is fixedly installed on the reinforcing rod 404 through a motor base. A gear 205 is fixedly installed on the rotating shaft of the first motor 204, and the gear 205 meshes with the toothed ring 203;
[0028] Specifically, a paint spraying tank body 5 is provided. When the robot 1 sprays paint on the board, the carrier table 3 rotates into the paint spraying tank body 5. A dilution tank is arranged at the lower part of the paint spraying tank body 5. A water pipe 6 is arranged at the upper end of the paint spraying tank body 5. A plurality of water flow holes are formed in the water pipe 6. A gas collecting pipeline is installed on the paint spraying tank body 5. One end of the gas collecting pipeline far away from the paint spraying tank body 5 is communicated with the air inlet of the negative pressure center.
[0029] By adopting the above scheme, during use, the water inlet of the water pipe 6 is connected to a water source through a water pump to make the water in the dilution tank at the lower part of the paint spraying tank body 5 in a flowing state. Then, the board to be painted is placed on the carrier table 3. Then, the first motor 204 is controlled to start, and the installation housing 201 is driven to rotate through the gear 205 and the toothed ring 203, so as to rotate the carrier table 3 with the board placed thereon above the dilution tank. Then, the robot 1 performs a paint spraying operation on the board. During the paint spraying, the paint exceeding the edge of the board falls back into the dilution tank. Due to the flowing water in the dilution tank, the paint is diluted by the flowing water and then discharged and collected, improving the processing environment. At the same time, through the arranged gas collecting pipeline, the paint gas floating in the paint spraying area can be centrally collected, further improving the air quality of the processing environment. After the paint spraying is completed, the first motor 204 is controlled to start to move the painted board out of the paint spraying area, and at the same time, the next board to be painted can be moved to the paint spraying area.
[0030] Specifically, in order to spray paint on the board in multiple directions and improve the paint spraying effect, a second motor 301 is fixedly installed at one end of the connecting rod 202 far away from the installation housing 201. The carrier table 3 is fixedly installed on the rotating shaft of the second motor 301. Through this setting, during the paint spraying, the second motor 301 can be controlled to drive the carrier table 3 to rotate, so as to spray paint on the board in multiple directions.
[0031] Specifically, the structure of the robot 1 in this embodiment can be the same as the structure of the six-joint paint spraying robot disclosed in the Chinese patent with the publication number of CN204911905U, and it is controlled by a PLC controller for both the first motor 204 and the second motor 301.
[0032] The foregoing description has shown and described several preferred embodiments of the present utility model. However, as previously mentioned, it should be understood that the present utility model is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the above teachings or the techniques or knowledge in related fields. Any alterations and changes made by those skilled in the art without departing from the spirit and scope of the present utility model shall fall within the protection scope of the appended claims of the present utility model.
Claims
1. An automated numerically controlled painting device, characterized in that, It includes a robot and a base. A spray gun is installed at the end of the actuator of the robot. A support column is fixedly installed on the top of the base. The top of the support column is fixedly connected to the bottom of the robot through a mounting plate. A rotating mechanism is provided on the support column; The rotating mechanism includes a mounting shell which is rotatably sleeved on the mounting plate. Two connecting rods are fixedly installed on the outer wall of the mounting shell. The two connecting rods are symmetrically arranged. At the end of each of the two connecting rods away from the mounting shell, a carrying platform for placing the plate to be painted is installed. A driving component for driving the mounting shell to rotate is provided on the base.
2. The automated numerical control painting device according to claim 1, characterized in that: A number of reinforcing rods are fixedly connected to the support column, and the bottom of the reinforcing rods is fixedly connected to the top of the base.
3. An automated numerical control painting device according to claim 2, characterized in that: A flange is rotatably sleeved on the upper end of the support column through a bearing, and the mounting plate is fixedly installed on the flange through bolts.
4. An automated numerical control painting device according to claim 3, characterized in that: The driving mechanism includes a first motor and a toothed ring. The toothed ring is fixedly installed on the inner wall of the mounting shell. The first motor is fixedly installed on the reinforcing rod through a motor base. A gear is fixedly installed on the rotating shaft of the first motor, and the gear meshes with the toothed ring.
5. An automated numerically controlled painting device according to claim 4, characterized in that: A second motor is fixedly installed at the end of the connecting rod away from the mounting shell, and the carrying platform is fixedly installed on the rotating shaft of the second motor.
6. An automated numerical control painting device according to claim 1, characterized in that: It further includes a paint spraying tank body. When the robot sprays paint on the plate, the carrying platform rotates into the paint spraying tank body. A dilution tank is arranged at the lower part of the paint spraying tank body, and a water pipe is arranged at the upper end of the paint spraying tank body. A number of water flow holes are opened on the water pipe.
7. An automated numerically controlled painting device according to claim 6, characterized in that: An air collecting pipeline is installed on the paint spraying tank body, and one end of the air collecting pipeline away from the paint spraying tank body is communicated with the air inlet of the negative pressure center.
Citation Information
Patent Citations
Six joint paint -spray robots
CN204911905U