Discharging device capable of removing defective products
The automated outfeed device efficiently identifies and collects defective products during battery manufacturing, simplifying the process and reducing complexity by integrating detection and removal in a single system.
Patent Information
- Application Number
- CN202420613146.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the prior art, it is difficult to efficiently remove defective batteries in the battery production process, resulting in increased equipment complexity and low management efficiency.
A discharge device that can remove defective products is designed, including a discharge conveyor belt, identification component and removal mechanism. By identifying components, the defective products are automatically collected into the buffer area by the removal mechanism, and the cylinder and gate are used to achieve rapid and accurate removal.
It realizes high-precision automation removal of defective products, reduces equipment complexity, and improves management efficiency and cost-effectiveness.
Smart Images

Figure CN223097411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery manufacturing equipment, and particularly relates to a discharging device capable of rejecting defective products. Background Art
[0002] Although power batteries are now produced with a high degree of automation, since it is necessary to go through multiple procedures to produce corresponding batteries, defective batteries will inevitably appear. In order to accurately reject defective batteries, rejection devices need to be set in each production procedure. This not only increases the complexity of the equipment, but also makes it inconvenient to uniformly collect defective batteries. Summary of the Utility Model
[0003] The purpose of the utility model is to avoid the deficiencies in the prior art and provide a discharging device capable of rejecting defective products. The discharging device capable of rejecting defective products can automatically collect defective products in each production procedure at one time, and has the advantage of high rejection accuracy.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] Provide a discharging device capable of rejecting defective products, including
[0006] A discharging conveyor belt for transporting products;
[0007] An identification component for identifying defective products on the discharging conveyor belt;
[0008] A rejection mechanism connected to the identification component and rejecting defective products on the discharging conveyor belt to a buffer area for storing defective products.
[0009] In some embodiments, the identification component includes an identification code and a barcode scanner. Each product is provided with an independent identification code. The barcode scanner is connected to a detection component, and the barcode scanner identifies the identification code of the defective product according to the detection information of the detection component.
[0010] In some embodiments, the rejection mechanism includes a first cylinder, and the telescopic rod of the first cylinder is set as an ejecting rod, and the ejecting rod translates the defective product to the buffer area.
[0011] In some embodiments, a pushing block is provided at the outer end of the ejecting rod.
[0012] In some embodiments, the barcode scanner is arranged on the first cylinder.
[0013] In some embodiments, the ejector rod is disposed on one side of the discharge conveyor belt, and a shutter is provided on the other side of the discharge conveyor belt. The shutter is opposite to and movably linked with the ejector rod. When the ejector rod translates defective products, the shutter opens.
[0014] In some embodiments, the shutter is connected to a second cylinder, and the second cylinder drives the shutter to rise or fall in the vertical direction.
[0015] In some embodiments, the rejection mechanism, the shutter, and the buffer zone are all on the same straight line.
[0016] In some embodiments, the product is a battery.
[0017] In some embodiments, a feeding conveyor belt is further included. A rotary gripper is provided between the feeding conveyor belt and the discharge conveyor belt. The discharge conveyor belt transports the battery carrier. The rotary gripper transfers the battery on the feeding conveyor belt to the battery carrier on the discharge conveyor belt.
[0018] Advantageous effects of the discharging device capable of rejecting defective products according to the present utility model:
[0019] The discharging device capable of rejecting defective products according to the present utility model identifies products recorded as defective products in each production process through an identification component, and the rejection mechanism centrally rejects the defective products on the discharge conveyor belt according to the identification component, without setting a defective product rejection device in each production process, effectively saving costs and improving management efficiency. Description of the Drawings
[0020] Figure 1 is the first visual structural schematic diagram of the discharging device capable of rejecting defective products in the specific embodiment.
[0021] Figure 2 is the second visual structural schematic diagram of the discharging device capable of rejecting defective products in the specific embodiment.
[0022] Figure 3 is the first working state diagram of the rejection mechanism and the shutter in the specific embodiment.
[0023] Figure 4 is the second working state diagram of the rejection mechanism and the shutter in the specific embodiment.
[0024] Reference Numerals
[0025] 1. Discharge conveyor belt 1; 2. Product; 3. Barcode scanner; 4. First cylinder; 5. Ejector rod; 6. Buffer zone; 7. Pushing block; 9. Shutter; 10. Second cylinder; 11. Feeding conveyor belt; 12. Rotary gripper; 13. Battery carrier; 14. Positioning threaded rod; 15. Threaded tooth groove. Detailed implementation manners
[0026] The preferred implementation manners of the present utility model will be described in more detail below with reference to the accompanying drawings. Although the preferred implementation manners of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited by the implementation manners set forth herein. On the contrary, these implementation manners are provided to make the present utility model more thorough and complete, and to convey the scope of the present utility model to those skilled in the art completely.
[0027] The terms used in the present utility model are for the purpose of describing specific embodiments only and are not intended to limit the present utility model. The singular forms "a", "the" used in the present utility model and the appended claims are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and / or" used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
[0028] It should be understood that although the terms "first", "second", "third", etc. may be used in the present utility model to describe various information, such information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present utility model, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0029] Embodiment
[0030] The disclosed discharging device capable of rejecting defective products in this embodiment Figures 1 to 2 As shown, it includes a discharging conveyor belt that transports the product 2.
[0031] An identification component that identifies defective products on the discharging conveyor belt; a rejection mechanism that is connected to the identification component and rejects defective products on the discharging conveyor belt to a buffer 6 for storing defective products.
[0032] The working principle of the above-mentioned discharging device capable of rejecting defective products: The discharging conveyor belt outputs the product 2, the identification component identifies defective products, and the rejection mechanism learns about the defective products through the identification component and at the same time rejects the defective products to the buffer 6.
[0033] Figures 1 to 2As shown, the identification component includes an identification code and a barcode scanner 3. Each product 2 is provided with an independent identification code. The barcode scanner 3 is connected to a detection component, and the barcode scanner 3 identifies the identification code of defective products based on the detection information of the detection component.
[0034] Before being transmitted to the barcode scanner 3, the detection component will detect whether the product 2 is a defective product. The detection content will be set according to different products 2. If it is a defective product, the detection component records the identification code of the defective product. When the barcode scanner 3 scans the identification code, if it identifies that the product 2 is a defective product, it will be removed by the rejection mechanism. The specific structure of the detection component is tested according to the characteristics of the product 2. Among them, the identification and storage of the identification code information included in the detection component can be achieved through information recording components on the market.
[0035] Figures 3 to 4 As shown, the rejection mechanism includes a first cylinder 4. The telescopic rod of the first cylinder 4 is set as an ejecting rod 5, and the ejecting rod 5 translates the defective product to the buffer area 6.
[0036] The first cylinder 4 can quickly eject the defective product through the telescopic action of its telescopic rod, realizing the rejection function, and the speed of translating it to the buffer area 6 is relatively fast.
[0037] Figures 3 to 4 As shown, an outer end of the ejecting rod 5 is provided with a pushing block 7.
[0038] The pushing block 7 can increase the contact area between the ejecting rod 5 and the defective product, thereby improving the pushing effect of the ejecting rod 5.
[0039] Figure 1 As shown, the barcode scanner 3 is arranged on the first cylinder 4.
[0040] Since the barcode scanner 3 is used to detect whether it is a defective product, and the rejection mechanism is used to remove defective products, setting the barcode scanner 3 and the first cylinder 4 together facilitates the quick and accurate removal of defective products.
[0041] Figures 1 to 2 As shown, the ejecting rod 5 is arranged on one side of the discharge conveyor belt, and a gate plate 9 is arranged on the other side of the discharge conveyor belt. The gate plate 9 is opposite to and movably linked with the ejecting rod 5. When the ejecting rod 5 translates the defective product, the gate plate 9 opens.
[0042] The gate plate 9 plays a role in limiting the position, avoiding the problem that the product 2 strays into the buffer area 6 due to displacement during the transmission process, and ensuring the accuracy of rejection.
[0043] Figures 3 to 4 As shown, the gate plate 9 is connected to a second cylinder 10, and the second cylinder 10 drives the gate plate 9 to rise or fall in the vertical direction.
[0044] The second cylinder 10 causes the gate 9 to rise or fall through its telescopic rod, facilitating the opening or closing of the gate 9 conveniently.
[0045] Figures 1 to 2 As shown, the rejection mechanism, the gate 9, and the buffer area 6 are all on the same straight line.
[0046] Since the rejection mechanism, the gate 9, and the buffer area 6 are all on the same straight line, the ejector rod 5 of the rejection mechanism translates to quickly eject the defective products into the buffer area 6.
[0047] Figures 1 to 2 As shown, the product 2 is a battery. In practical applications, it can also be other products 2, which is not limited uniquely here.
[0048] Figures 1 to 2 As shown, it further includes a feeding conveyor belt 11. There is a rotary gripper 12 between the feeding conveyor belt and the discharging conveyor belt. The discharging conveyor belt is carried on the battery carrier 13, and the rotary gripper 12 transfers the battery on the feeding conveyor belt 11 to the battery carrier 13 on the discharging conveyor belt.
[0049] Since the battery needs to be produced in multiple processes, the handling function of the rotary gripper 12 can smoothly move the battery to another conveyor belt. Especially for the special structure of the battery, the rotary gripper 12 can carry the battery onto the battery carrier 13. In the drawings, the battery is not shown in the battery carrier 13 in the rejection mechanism.
[0050] In addition, Figures 1 to 2 As shown, there is also a threaded rod on the side of the discharging conveyor belt. The thread grooves of the threaded rod are arranged along the side length of the discharging conveyor belt. The thread grooves 15 can position the battery carrier 13, enabling the battery carrier 13 to be transported orderly before entering the rejection mechanism.
[0051] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that for the sake of description, the diameters of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0052] In the description of the present application, it should be understood that the orientation or positional relationship indicated by orientation terms such as "front, rear, upper, lower, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. This is only for the convenience of describing the present application and simplifying the description. Without contrary instructions, these orientation terms do not indicate or imply that the device or component referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0053] For convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "upper...", etc. can be used here to describe the spatial positional relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation other than the orientation described in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations should be made for the spatial relative descriptions used here.
[0054] In addition, it should be noted that the use of words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without additional statements, the above words have no special meanings. Therefore, it should not be construed as a limitation on the protection scope of the present application.
[0055] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, various changes and modifications can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A discharging device capable of rejecting defective products, characterized in that: include a discharge conveyor belt, wherein the discharge conveyor belt transports the product; An identification component, the identification component identifying defective products on the discharge conveyor belt; The rejecting mechanism is connected to the identification component and rejects defective products on the discharge conveyor belt to a buffer area for storing defective products.
2. The defective product rejectable discharging device according to claim 1, wherein: The identification component includes an identification code and a barcode scanner. Each product is provided with an independent identification code. The barcode scanner is connected to a detection component. The barcode scanner identifies the identification code of a defective product according to detection information of the detection component.
3. The discharging device capable of removing defective products according to claim 2, wherein: The rejection mechanism includes a first cylinder, a telescopic rod of the first cylinder is configured as an ejector rod, and the ejector rod translates defective products to the buffer area.
4. The defective product rejecting discharging device according to claim 3, characterized in that: The outer end of the ejector rod is provided with a pushing block.
5. The discharging device capable of rejecting defective products according to claim 3, characterized in that: The code scanner is arranged on the first cylinder.
6. The discharging device capable of rejecting defective products according to claim 4, wherein: The ejector rod is arranged on one side of the discharging conveyor belt, and a gate plate is arranged on the other side of the discharging conveyor belt. The gate plate is opposite to the ejector rod and is movable in linkage with the ejector rod. When the ejector rod translates defective products, the gate plate opens.
7. The defective product rejectable discharging device according to claim 6, characterized in that: The gate plate is connected to a second cylinder, and the second cylinder drives the gate plate to rise or fall in a vertical direction.
8. The defective product eliminable discharging device according to claim 6, characterized in that: The rejecting mechanism, the gate plate and the buffer area are all on the same straight line.
9. The defective product eliminable discharging device according to claim 1, characterized in that: The product described is a battery.
10. The discharging device capable of rejecting defective products according to claim 9, characterized in that: It also includes an incoming conveyor belt, a rotating claw is provided between the incoming conveyor belt and the outgoing conveyor belt, the outgoing conveyor belt carries a battery carrier, and the rotating claw transfers the batteries on the incoming conveyor belt to the battery carrier on the outgoing conveyor belt.