Gear cleaning equipment

Abstract

The utility model discloses gear cleaning equipment which comprises a cleaning box (1) and a plurality of water spraying pipes (2), a drawer is installed on one side face of the cleaning box (1) in a sliding mode, a plurality of storage shafts (3) are arranged in the drawer, and driving devices are connected between the ends of all the storage shafts (3). A plurality of grooves (4) are formed in each storage shaft (3), and a magnet (5) is arranged in each groove (4); a reciprocating device is arranged on the inner side wall of the cleaning box (1), a blast pipe (6) is arranged on the reciprocating device, and a plurality of exhaust holes (7) are formed in the blast pipe (6); a flow guide plate (8) is arranged on the bottom face of the drawer, and brush assemblies (9) are arranged at the positions, corresponding to the positions under the magnets (5), of the flow guide plate (8). And a water outlet (10) is formed in one side wall of the cleaning box (1). The cleaning device not only can improve the working efficiency, but also has the advantages of being good in cleaning effect, convenient to use, high in structural stability and convenient to clean.

Description

Technical Field

[0001] The utility model relates to a cleaning device for gear processing, in particular to a gear cleaning device. Background Art

[0002] Gears are the main transmission components on mechanical equipment; during the gear processing, it is inevitable that impurities such as oil stains and iron filings adhere to the surface of the gears. Therefore, before the gears are packaged and shipped, it is necessary to clean the surface of the gears; the existing gear cleaning work is mainly carried out by manual cleaning. However, due to the large number of gears and the presence of grooves such as tooth grooves on the surface of the gears, not only a large amount of labor is required during the manual cleaning process, but also multiple cleanings are needed, taking a long time, and the overall cleaning work efficiency is low. Therefore, there is a problem of low work efficiency in the existing gear cleaning process. Content of the Utility Model

[0003] The purpose of the utility model is to provide a gear cleaning device, which has the advantage of high work efficiency.

[0004] The technical solution of the utility model: a gear cleaning device, including a cleaning box and a plurality of spray pipes arranged on the inner top surface of the cleaning box. A drawer is slidably installed on one side surface of the cleaning box. A plurality of uniformly distributed placement shafts are arranged in the drawer. A driving device is connected between the ends of all the placement shafts; a plurality of uniformly distributed grooves are arranged on each placement shaft, and a magnet is arranged in each groove; a reciprocating device is arranged on the inner side wall of the cleaning box, a blower pipe is arranged on the reciprocating device, and a plurality of uniformly distributed exhaust holes are arranged on the blower pipe; an inclined guide plate is arranged on the bottom surface of the drawer, and a brush assembly is arranged at a position corresponding to directly below each magnet on the guide plate; a drain port is arranged on one side wall of the cleaning box above the guide plate; the magnet can stably attract the gears to be cleaned on the placement shafts. Coupled with the driving device connected to the ends of the placement shafts, the placement shafts can drive a plurality of gears to rotate simultaneously, thereby realizing the all-round cleaning work of a plurality of gears at the same time and improving the work efficiency; a blower pipe is arranged on the inner side surface of the cleaning box, so that during the cleaning work, first, the blower pipe blows the surface of the gears, so as to preliminarily clean the impurities, dust, etc. on the surface of the gears. Then, the cleaning liquid is sprayed on the surface of the gears by the spray pipes. Combined with the brush assembly below and the rotation effect of the placement shafts driving the gears, the all-round cleaning work of the gears is completed. Finally, the blower pipe dries the surface of the gears, thus completing the entire gear cleaning work, avoiding the phenomenon that water stains are generated due to the cleaning liquid staying on the surface of the gears for a long time, and ensuring the cleaning effect.

[0005] In the aforementioned gear cleaning device, a solenoid valve is provided on the air blowing pipe. An electric heating ring is provided on one side of the solenoid valve, and a heat insulation layer is provided between the electric heating ring and the inner side wall of the air blowing pipe. The solenoid valve can control whether the air blowing pipe blows air through an external controller, which is convenient for use. The electric heating ring can heat the air blown out by the air blowing pipe, thereby accelerating the subsequent drying of the gear surface and improving work efficiency. The heat insulation layer can well prevent the temperature generated by the electric heating ring from being transmitted to the side wall of the air blowing pipe, reducing unnecessary heat loss and being more energy-efficient.

[0006] In the aforementioned gear cleaning device, the reciprocating device includes a ball screw, and a servo motor is connected to the end of the ball screw. A moving seat is slidably mounted on the ball screw, and slide rails are provided on both sides of the ball screw. The moving seat is slidably connected to the two slide rails. The air blowing pipe is horizontally arranged on the moving seat.

[0007] In the aforementioned gear cleaning device, a plurality of uniformly distributed limit seats are provided on the inner side wall of the cleaning box facing the drawer, and each limit seat is provided with a clamping groove for fixing the storage shaft. The limit seats and the clamping grooves can support one end of the storage shaft after the storage shaft is placed in the cleaning box, thereby ensuring that the storage shaft can rotate more stably and further improving the stability of use.

[0008] In the aforementioned gear cleaning device, the driving device includes a mounting seat provided on the outer side surface of the drawer, a driving motor is provided on the mounting seat, and a driving wheel is mounted on the driving motor. A driven wheel is mounted on the end of each storage shaft, and a transmission belt is provided between all the driven wheels and the driving wheel.

[0009] In the aforementioned gear cleaning device, annular grooves for accommodating the transmission belt are provided on both the driving wheel and the driven wheel. A buffer layer is laid on the mounting seat. The annular grooves can limit the position of the transmission belt and prevent the transmission belt from separating from the driving wheel and the driven wheel, further improving the structural stability.

[0010] In the aforementioned gear cleaning device, a hydrophobic coating is applied on the surface of the flow guide plate. The hydrophobic coating and the inclination of the flow guide plate itself can well prevent the phenomenon that the sewage generated by cleaning accumulates on the flow guide plate, facilitating the subsequent cleaning work.

[0011] Compared with the prior art, the utility model improves the existing gear cleaning equipment. By slidably arranging a plurality of object placing shafts in the cleaning tank, and a plurality of magnets are arranged on each object placing shaft. The magnets can stably attract the gears to be cleaned on the object placing shafts. Coupled with the driving device connected to the end of the object placing shaft, the object placing shaft can drive a plurality of gears to rotate simultaneously, thereby enabling the all-round cleaning of a plurality of gears at the same time and improving the work efficiency. At the same time, by arranging a water spray pipe on the inner top surface of the cleaning tank and an air blowing pipe on the inner side surface of the cleaning tank, when carrying out the cleaning work, first, the air blowing pipe blows air on the surface of the gear, so as to preliminarily clean the impurities, dust, etc. on the surface of the gear. Then, the cleaning liquid is sprayed on the surface of the gear by using the water spray pipe. Combined with the brush assembly located below and the rotation effect of the object placing shaft driving the gear, the all-round cleaning of the gear is completed. Finally, the air blowing pipe blows dry the surface of the gear, thus completing the entire gear cleaning work, avoiding the phenomenon that water stains are generated due to the cleaning liquid staying on the surface of the gear for a long time and ensuring the cleaning effect. In addition, the utility model also arranges an electromagnetic valve and an electric heating ring on the air blowing pipe. The electromagnetic valve can control whether the air blowing pipe blows air through an external controller, which is convenient for use. The setting of the electric heating ring can heat the air blown out by the air blowing pipe, thereby accelerating the subsequent drying work of the gear surface and improving the work efficiency. By arranging a heat insulation layer between the electric heating ring and the inner side wall of the air blowing pipe, the heat insulation layer can well prevent the temperature generated by the electric heating ring from being transmitted to the side wall of the air blowing pipe, reducing unnecessary heat loss and being more energy-saving. By arranging slide rails on both sides of the ball screw, the slide rails can support and guide the movement of the air blowing pipe, improving the structural stability. By arranging a limit seat on the inner side wall of the cleaning tank and a clamping groove on the limit seat, the limit seat and the clamping groove can support one end of the object placing shaft after the object placing shaft is placed in the cleaning tank, thereby ensuring that the object placing shaft can rotate more stably and further improving the stability of use. By arranging annular grooves on the driving wheel and the driven wheel, the annular grooves can limit the position of the transmission belt and avoid the phenomenon that the transmission belt is separated from the driving wheel and the driven wheel, further improving the structural stability. By coating a hydrophobic coating on the surface of the flow guide plate, the hydrophobic coating and the inclination of the flow guide plate itself can well avoid the phenomenon that the sewage generated by cleaning accumulates on the flow guide plate, facilitating the subsequent cleaning work. Therefore, the utility model not only can improve the work efficiency, but also has the advantages of good cleaning effect, convenient use, high structural stability and convenient cleaning. Description of the Drawings

[0012] Figure 1 is a schematic structural diagram of the utility model;

[0013] Figure 2 It is a top view of the internal structure of the present utility model;

[0014] Figure 3 It is a front view of the present utility model;

[0015] Figure 4 It is a schematic structural diagram of the storage shaft;

[0016] Figure 5 It is a side view of the drawer;

[0017] Figure 6 It is Figure 1 a partial enlarged view of the position A in

[0018] The reference numerals in the drawings are: 1 - cleaning tank, 2 - water spray pipe, 3 - storage shaft, 4 - groove, 5 - magnet, 6 - air blowing pipe, 7 - exhaust hole, 8 - guide plate, 9 - brush assembly, 10 - drain port, 11 - solenoid valve, 12 - electric heating ring, 13 - ball screw, 14 - servo motor, 15 - slide rail, 16 - limit seat, 17 - clamping groove, 18 - drive motor, 19 - driving wheel, 20 - driven wheel, 21 - transmission belt. Specific Embodiment

[0019] The present utility model will be further described below in conjunction with the drawings and embodiments, but it shall not be used as a basis for limiting the present utility model.

[0020] Embodiment. A gear cleaning device is configured as Figures 1 to 6 shown, including a cleaning tank 1 and a plurality of water spray pipes 2 arranged on the inner top surface of the cleaning tank 1. A drawer is slidably installed on one side surface of the cleaning tank 1. A plurality of uniformly distributed storage shafts 3 are arranged in the drawer. A driving device is connected between the ends of all the storage shafts 3; a plurality of uniformly distributed grooves 4 are provided on each storage shaft 3, and a magnet 5 is arranged in each groove 4; a reciprocating device is provided on the inner side wall of the cleaning tank 1, an air blowing pipe 6 is arranged on the reciprocating device, and a plurality of uniformly distributed exhaust holes 7 are provided on the air blowing pipe 6; an inclined guide plate 8 is arranged on the bottom surface of the drawer, and a brush assembly 9 is provided at a position corresponding to directly below each magnet 5 on the guide plate 8; a drain port 10 is provided on one side wall of the cleaning tank 1 above the guide plate 8.

[0021] An electromagnetic valve 11 is provided on the blast pipe 6. An electric heating ring 12 is provided on one side of the electromagnetic valve 11. A heat insulation layer is provided between the electric heating ring 12 and the inner side wall of the blast pipe 6. The reciprocating device includes a ball screw 13, and the end of the ball screw 13 is connected to a servo motor 14. A moving seat is slidably mounted on the ball screw 13. Slide rails 15 are provided on both sides of the ball screw 13, and the moving seat is slidably connected to the two slide rails 15. The blast pipe 6 is horizontally arranged on the moving seat. A plurality of uniformly distributed limit seats 16 are provided on the inner side wall of the cleaning box 1 facing the drawer. A clamping groove 17 for fixing the storage shaft 3 is provided on each limit seat 16. The driving device includes a mounting seat provided on the outer side surface of the drawer. A driving motor 18 is provided on the mounting seat. A driving wheel 19 is mounted on the driving motor 18. A driven wheel 20 is mounted on the end of each storage shaft 3. A transmission belt 21 is provided between all the driven wheels 20 and the driving wheel 19. Annular grooves for accommodating the transmission belt 21 are provided on both the driving wheel 19 and the driven wheels 20. A buffer layer is laid on the mounting seat. A hydrophobic coating is applied on the surface of the guide plate 8.

[0022] Working principle: When specifically performing the cleaning work, first connect the entire device to the external safe mains power supply to make the entire device in the power-on standby state. Then pull out the drawer from the cleaning box 1 (a handle is provided on the side of the drawer, and at the same time, a slide rail for sliding connection with the drawer is provided on the bottom surface of the cleaning box 1). Then put the gear to be cleaned on the storage shaft 3, and use the magnet 5 on the storage shaft 3 to fix the position of the gear, so that the gear on the storage shaft 3 can be stably sleeved on the storage shaft 3, and there is a certain distance between different gears. Then push the drawer, the storage shaft 3 and the gear back into the cleaning box 1 together, and at the same time use the limit seat 16 and the clamping groove 17 on the limit seat 16 to support and fix the end of the storage shaft 3 to ensure the stable rotation of the subsequent storage shaft 3. Then first control the electromagnetic valve 11 to open, so that the blast pipe 6 can blow air onto the surface of the gear through the exhaust hole 7, and use the air flow to blow off most of the iron filings, dust, etc. on the surface of the gear, so as to reduce the subsequent cleaning time. At the same time, it is also necessary to control the servo motor 14 to start forward for a certain time and then start backward for a certain time (the forward start time and the backward start time are the same). During the forward start process, the servo motor 14 will drive the ball screw 13 to rotate forward. During the forward rotation of the ball screw 13, it will drive the mounting seat to move upward along the slide rail 15, thereby driving the blast pipe 6 to move upward together, so that the blast pipe 6 blows air on the surface of the gear from bottom to top for the first round of blowing work. Then the servo motor 14 starts backward. At this time, the ball screw 13 will rotate backward, so that the blast pipe 6 moves downward from top to bottom to perform the second round of blowing work on the gear. Using the two rounds of blowing work can achieve better preliminary cleaning of the gear surface.

[0023] After the air blowing work is completed, the servo motor 14 and the solenoid valve 11 are first controlled to stop, and then the drive motor 18 is controlled to start, and at the same time, the cleaning liquid is sprayed onto the surface of the gear through the water spray pipe 2; after the drive motor 18 is started, it will drive the driving wheel 20 to rotate, and after the driving wheel 20 rotates, it will drive the transmission belt 21 to move, and after the transmission belt 21 moves, it will drive the driven wheel 20 to rotate, and after the driven wheel 20 rotates, it will cause the transmission belt 21 to move in a circular manner, and at the same time, it can also drive the storage shaft 3 to rotate, and the storage shaft 3 will drive the gear to rotate during the rotation process, and the gear will rub against the brush assembly 9 below during the rotation process, and the brush assembly 9 is used to clean the surface of the gear, and at the same time, the cleaning liquid sprayed by the upper water spray pipe 2 can be used to quickly clean the surface of the gear. work; after the water spray pipe has sprayed for a certain period of time, the water spray pipe is controlled to stop spraying first, and then the solenoid valve 11 is controlled to start again, and the electric heating ring 12 is also controlled to be energized and started, so that the blast pipe 6 blows air to the surface of the gear again, and the electric heating ring 12 will increase the temperature in the blast pipe 6 after being energized, so that the gas blown out of the blast pipe 6 has a certain temperature, so that the gear can be dried with hot air to speed up the drying rate; after the drying work is completed, the solenoid valve 11 and the electric heating ring 12 are controlled to be powered off and stopped, so that the blast pipe 6 stops blowing; then the drive motor 18 is controlled to stop working, so that the storage shaft 3 stops rotating, and finally the drawer is pulled out of the cleaning box 1, so that the gears that have completed the cleaning work inside can be unloaded.

Claims

1. A gear cleaning device, comprising a cleaning tank (1) and a plurality of water spray pipes (2) arranged on the inner top surface of the cleaning tank (1), characterized in that: A drawer is slidably mounted on one side of the cleaning box (1). A plurality of uniformly distributed storage shafts (3) are arranged in the drawer, and a driving device is connected between the ends of all the storage shafts (3); a plurality of uniformly distributed grooves (4) are provided on each storage shaft (3), and a magnet (5) is arranged in each groove (4); a reciprocating device is provided on the inner side wall of the cleaning box (1), a blower pipe (6) is arranged on the reciprocating device, and a plurality of uniformly distributed exhaust holes (7) are provided on the blower pipe (6); an inclined guide plate (8) is arranged on the bottom surface of the drawer, and a brush assembly (9) is provided at a position corresponding to directly below each magnet (5) on the guide plate (8); a drain port (10) is provided on one side wall of the cleaning box (1) and is located directly above the guide plate (8).

2. The gear cleaning device according to claim 1, wherein: A solenoid valve (11) is arranged on the blower pipe (6), an electric heating ring (12) is arranged on one side of the solenoid valve (11), and a heat insulation layer is arranged between the electric heating ring (12) and the inner side wall of the blower pipe (6).

3. A gear cleaning device according to claim 1, characterized in that: The reciprocating device includes a ball screw (13), and the end of the ball screw (13) is connected with a servo motor (14); a moving seat is slidably mounted on the ball screw (13), slide rails (15) are arranged on both sides of the ball screw (13), and the moving seat is slidably connected with the two slide rails (15); the blower pipe (6) is horizontally arranged on the moving seat.

4. A gear cleaning device according to claim 1, characterized in that: A plurality of uniformly distributed limit seats (16) are arranged on the inner side wall of the cleaning box (1) facing the drawer, and a clamping groove (17) for fixing the storage shaft (3) is provided on each limit seat (16).

5. A gear cleaning device according to claim 1, characterized in that: The driving device includes a mounting seat arranged on the outer side surface of the drawer, a driving motor (18) is arranged on the mounting seat; a driving wheel (19) is mounted on the driving motor (18); a driven wheel (20) is mounted at the end of each storage shaft (3), and a transmission belt (21) is arranged between all the driven wheels (20) and the driving wheel (19).

6. The gear cleaning device according to claim 5, wherein: Annular grooves for accommodating the transmission belt (21) are provided on both the driving wheel (19) and the driven wheel (20); a buffer layer is laid on the mounting seat.

7. A gear cleaning device according to any one of claims 1 to 6, characterized in that: A hydrophobic coating is applied on the surface of the guide plate (8).

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