Motor train unit bogie cleaning equipment

The dynamic car wheelset cleaning device addresses dust removal and drying issues by incorporating a dual-action mechanism, enhancing maintenance efficiency through effective pre-wash dust removal and post-wash drying.

CN223097528UActive Publication Date: 2025-07-15JIANGSU YIFAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422610208.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-07-15
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing EMU bogie cleaning equipment has problems of dust and water droplets leaving traces before and after flushing, making it difficult to clean thoroughly, especially the dust and water droplets in the structural gaps are difficult to remove.

Method used

An EMU bogie cleaning equipment is designed, equipped with a soot blowing assembly and a drying assembly. It is driven by the piston plate in the air cylinder, and the second air nozzle and the first air nozzle are respectively blown away dust and water droplets, respectively, to improve cleaning efficiency.

Benefits of technology

Effectively remove dust and water droplets from the bogie, ensuring thorough cleaning and improving the efficiency and effectiveness of the cleaning equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor train accessory cleaning equipment, in particular to motor train unit bogie cleaning equipment. According to the technical scheme, the device comprises an inflator and a handle connected to the end of the inflator, a flushing assembly is arranged at the other end of the inflator, and the device further comprises a dust blowing assembly which is arranged at the end of the inflator, located on the outer side of the flushing assembly and used for blowing away dry dust on the bogie before flushing; a drying assembly is arranged on the outer side of the end of the air cylinder and used for blowing away water after flushing. The soot blowing assembly is arranged at the end of the air cylinder, before the bogie is washed, the air supply assembly is started, a piston plate moves in the direction of the soot blowing assembly, a plurality of second air nozzles can preliminarily blow away dust on the bogie, washing can be carried out smoothly, stains are prevented from leaving marks along with water, and the cleaning effect is improved; and after flushing is completed, the piston plate moves reversely, the first air nozzles can blow air to the bogie to blow away water for cleaning, and the cleaning effect is guaranteed.
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Description

Technical Field

[0001] This application relates to the technical field of cleaning equipment for EMU accessories, and particularly to a cleaning equipment for EMU bogies. Background Art

[0002] An EMU bogie is a "small vehicle" composed of two wheel sets, a frame and some devices, and is about the same size as an ordinary car. The EMU vehicle is mounted on the bogie, and the bogie can rotate to a certain extent. The bogie mainly has functions such as load bearing, guiding, vibration damping, traction, and braking.

[0003] The EMU bogie needs to be maintained regularly, and during the maintenance process, the bogie needs to be cleaned so that technicians can clearly see and understand the structure of the bogie and successfully complete the inspection and maintenance. The existing cleaning equipment is composed of structures such as water pipes, nozzles, and steering rods. When cleaning, technicians rinse the bogie according to the parts that need to be inspected and maintained. The existing cleaning equipment also has the following defects: there is a large amount of dust on the bogie before rinsing. If rinsed directly, a large amount of dust will flow down with the water, forming material marks locally, and it needs to be rinsed twice to be cleaned; and after cleaning, the water quality needs to be wiped dry, and it is difficult to wipe dry the inside of some structural gaps. Therefore, this application proposes a cleaning equipment for EMU bogies. Utility Model Content

[0004] The purpose of this application is to address the technical problems pointed out in the background art and propose a cleaning equipment for EMU bogies.

[0005] The technical solution of this application: A cleaning equipment for EMU bogies includes a cylinder and a handle connected to its end. The other end of the cylinder is provided with a flushing assembly, and further includes:

[0006] A dust blowing assembly arranged at the end of the cylinder and outside the flushing assembly, used to blow off the dry dust on the bogie before flushing;

[0007] A drying assembly is arranged on the outer side of the end of the cylinder, used to blow off the water quality after flushing;

[0008] An air supply assembly for intermittently driving the dust blowing assembly and the drying assembly is arranged inside the cylinder.

[0009] Preferably, the dust blowing assembly includes a plurality of second air nozzles connected to the end of the cylinder, and the plurality of second air nozzles are annularly distributed at the end of the cylinder;

[0010] A second air pressure balance pipe is connected to the side wall of the cylinder near the flushing assembly, and a first one-way valve is arranged on the second air pressure balance pipe.

[0011] Preferably, the drying assembly includes a gas collecting hood sleeved at the end of the air cylinder. One end of the gas collecting hood close to the flushing assembly is connected with a plurality of first air nozzles distributed in a ring shape. A plurality of air delivery pipes communicate between one end of the air cylinder close to the handle and the gas collecting hood;

[0012] The side wall of the gas collecting hood is connected with a first air pressure balance pipe, and a second one-way valve is arranged on the first air pressure balance pipe.

[0013] Preferably, the output ends of the plurality of first air nozzles are all inclined towards the axis of the air cylinder, so that the air output by the plurality of first air nozzles is concentrated in one direction.

[0014] Preferably, the air supply assembly includes a motor embedded at the end of the handle. The output end of the motor penetrates through the end of the air cylinder and is fixedly connected with a lead screw. A piston plate is sleeved on the side wall of the lead screw in a transmission manner. The outer side wall of the piston plate is in sliding contact with the inner wall of the air cylinder. By moving the piston plate in different directions, wind power is respectively provided for the soot blowing assembly and the drying assembly.

[0015] Preferably, a guide rod is fixedly connected to one inner wall of the air cylinder, and the piston plate slidably penetrates through the guide rod for guiding the piston plate.

[0016] Preferably, the flushing assembly includes a water pan embedded at the end of the air cylinder. The outer end of the water pan is connected with a spray head. A water supply pipe communicated with the water pan is fixedly connected to the bottom end of the air cylinder. The input end of the water supply pipe is communicated with an external water supply device through a hose.

[0017] Compared with the prior art, the present application has the following beneficial technical effects:

[0018] By arranging a soot blowing assembly at the end of the air cylinder in the present application, before flushing the bogie, the air supply assembly is started, so that the piston plate moves towards the direction of the soot blowing assembly. A plurality of second air nozzles will initially blow away the dust on the bogie, facilitating the smooth progress of flushing, avoiding the traces left by the dust with water, and improving the cleaning effect;

[0019] By arranging a drying assembly at the end of the air cylinder, after flushing is completed, the piston plate moves in the reverse direction, and a plurality of first air nozzles will blow air towards the bogie to blow away the cleaning water quality and avoid water droplets remaining on the bogie. Brief Description of the Drawings

[0020] Figure 1 is a three-dimensional view of a cleaning device for a multiple unit bogie;

[0021] Figure 2 is a schematic structural diagram of the drying assembly, soot blowing assembly, and flushing assembly in the present application;

[0022] Figure 3 is a schematic structural diagram of the air supply assembly in the present application;

[0023] Figure 4 is Figure 1 A partial cross-sectional view of the drying component in it.

[0024] Reference numerals: 1, air cylinder; 2, flushing component; 21, water tray; 22, nozzle; 23, water supply pipe;

[0025] 3, drying component; 31, air collecting hood; 32, first air nozzle; 33, air delivery pipe; 34, first air pressure balance pipe;

[0026] 4, soot blowing component; 41, second air nozzle; 42, second air pressure balance pipe;

[0027] 5, air supply component; 51, motor; 52, lead screw; 53, piston plate; 54, guide rod;

[0028] 6, handle. Detailed implementation manners

[0029] The technical solutions of the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0030] The components of the embodiments of the present application generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but merely represents selected embodiments of the present application.

[0031] Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present application.

[0032] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0033] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0034] Embodiment

[0035] As Figures 1-4 As shown, a cleaning device for a train bogie proposed in the present application includes an air cylinder 1 and a handle 6 connected to its end. The other end of the air cylinder 1 is provided with a flushing assembly 2 for flushing and cleaning the bogie. The flushing assembly 2 includes a water tray 21 embedded at the end of the air cylinder 1. The outer end of the water tray 21 is connected with a nozzle 22. The nozzle 22 is a high-pressure nozzle, which has a certain water pressure during flushing and can improve the flushing effect. The bottom end of the air cylinder 1 is fixedly connected with a water supply pipe 23 communicated with the water tray 21. The input end of the water supply pipe 23 is communicated with an external water supply device through a hose to supply water to the nozzle 22 by the external water supply device. It further includes a dust blowing assembly 4 arranged at the end of the air cylinder 1 and outside the flushing assembly 2 for blowing dry dust on the bogie before flushing. The dust blowing assembly 4 includes a plurality of second air nozzles 41 connected to the end of the air cylinder 1. The plurality of second air nozzles 41 are annularly distributed at the end of the air cylinder 1. A second air pressure balance pipe 42 is connected to the side wall of the air cylinder 1 near the flushing assembly 2. A first one-way valve is arranged on the second air pressure balance pipe 42. External gas can enter the air cylinder 1 through the second air pressure balance pipe 42, but the gas in the air cylinder 1 will not be discharged outward through the second air pressure balance pipe 42.

[0036] Furthermore, a drying assembly 3 is arranged outside the end of the air cylinder 1 for blowing away water quality after flushing. The drying assembly 3 includes a gas collecting hood 31 sleeved at the end of the air cylinder 1. One end of the gas collecting hood 31 close to the flushing assembly 2 is connected with a plurality of first air nozzles 32 distributed annularly. The air cylinder 1 is communicated with the gas collecting hood 31 through a plurality of air pipes 33 between the end close to the handle 6 and the gas collecting hood 31. A first air pressure balance pipe 34 is connected to the side wall of the gas collecting hood 31. A second one-way valve is arranged on the first air pressure balance pipe 34. The gas inside the gas collecting hood 31 will not be discharged outward through the first air pressure balance pipe 34. Under the action of negative pressure, external gas can enter the gas collecting hood 31. The output ends of the plurality of first air nozzles 32 all incline towards the axis of the air cylinder 1, so that the wind output by the plurality of first air nozzles 32 is concentrated in one direction, and the water droplets after flushing can be blown away smoothly.

[0037] In this embodiment, an air supply component 5 for intermittently driving a soot blowing component 4 and a drying component 3 is arranged inside the air cylinder 1.

[0038] Specifically, the air supply component 5 includes a motor 51 embedded at the end of the handle 6. The output end of the motor 51 penetrates through the end of the air cylinder 1 and is fixedly connected to a lead screw 52. A piston plate 53 is sleeved on the side wall of the lead screw 52 in a transmission manner. The outer side wall of the piston plate 53 is in sliding contact with the inner wall of the air cylinder 1. By moving the piston plate 53 in different directions, wind power is provided for the soot blowing component 4 and the drying component 3 respectively. A guide rod 54 is fixedly connected to the inner wall of one side of the air cylinder 1. The piston plate 53 slidably penetrates through the guide rod 54 to guide the piston plate 53 so that the piston plate 53 can slide in the air cylinder 1 under the rotation of the lead screw 52. It should be noted that when the piston plate 53 moves towards the flushing component 2, external gas will enter the air collecting hood 31, the air delivery pipe 33, and the air cylinder 1 through the first air pressure balance pipe 34, enabling the piston plate 53 to smoothly move towards the soot blowing component 4, and discharging the gas inside the air cylinder 1 through a plurality of second air nozzles 41 to complete the dust blowing action. When the piston plate 53 moves towards the handle 6, external gas will enter the air cylinder 1 through the second air pressure balance pipe 42 to balance the air pressure inside the air cylinder 1. At this time, the movement of the piston plate 53 will squeeze the gas inside the air cylinder 1 into the air collecting hood 31 through a plurality of air delivery pipes 33 and blow it out through a plurality of first air nozzles 32 to blow away the water droplets flushed on the bogie.

[0039] The working principle of this embodiment is as follows: When cleaning the bogie, hold the handle 6, align the flushing component 2 with the part of the bogie that needs to be cleaned, first start the motor 51. The output shaft of the motor 51 rotates to drive the lead screw 52 to rotate, and the lead screw 52 rotates to drive the piston plate 53 to move towards the flushing component 2 (under the guiding action of the guide rod 54), and spray the gas inside the air cylinder 1 out through a plurality of second air nozzles 41 to blow away the dust on the bogie of the EMU (when the piston plate 53 moves to the end of the air cylinder 1 close to the flushing component 2, the motor 51 pauses). Then start the external water supply device to supply water into the water supply pipe 23. The water enters the water tray 21 through the water supply pipe 23 and then sprays water on the bogie through the spray head 22 for flushing. With the cooperation of the soot blowing component 4, the flushing and cleaning effect can be improved. After the flushing is completed, start the motor 51 again to make the piston plate 53 move towards the handle 6, squeeze the gas inside the air cylinder 1 into the air collecting hood 31 through a plurality of air delivery pipes 33, and finally blow it out through a plurality of first air nozzles 32 to blow away the water droplets on the bogie, thereby enabling the flushed bogie to dry quickly and improving the cleaning efficiency.

[0040] The above specific embodiments are only the preferred embodiments of the present application. Based on the technical solution of the present application and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments; the above specific embodiments are only explanations of the present application and do not limit the present application.

Claims

1. A cleaning device for a multiple unit bogie, comprising an air cylinder (1) and a handle (6) connected to its end, wherein a flushing assembly (2) is arranged at the other end of the air cylinder (1), characterized in that, It further includes: A soot blowing assembly (4) arranged at the end of the air cylinder (1) and outside the flushing assembly (2), used to blow away the dry dust on the bogie before flushing; A drying assembly (3) is arranged outside the end of the air cylinder (1), used to blow away the water quality after flushing; An air supply assembly (5) for intermittently driving the soot blowing assembly (4) and the drying assembly (3) is arranged inside the air cylinder (1).

2. The cleaning device for a multiple unit bogie according to claim 1, wherein, The soot blowing assembly (4) includes a plurality of second air nozzles (41) connected to the end of the air cylinder (1), and the plurality of second air nozzles (41) are annularly distributed at the end of the air cylinder (1); A second air pressure balance pipe (42) is connected to the side wall of the air cylinder (1) near one end of the flushing assembly (2), and a first one-way valve is arranged on the second air pressure balance pipe (42).

3. The cleaning device for a multiple unit bogie according to claim 2, characterized in that, The drying assembly (3) includes an air collecting cover (31) sleeved on the end of the air cylinder (1). One end of the air collecting cover (31) near the flushing assembly (2) is connected with a plurality of first air nozzles (32) distributed annularly. The air cylinder (1) near one end of the handle (6) is communicated with the air collecting cover (31) through a plurality of air pipes (33); A first air pressure balance pipe (34) is connected to the side wall of the air collecting cover (31), and a second one-way valve is arranged on the first air pressure balance pipe (34).

4. The cleaning device for a multiple unit bogie according to claim 3, characterized in that, The output ends of the plurality of first air nozzles (32) all incline towards the axis of the air cylinder (1), so that the air output by the plurality of first air nozzles (32) is concentrated in one direction.

5. The cleaning device for the bogie of an EMU according to claim 3, wherein The air supply assembly (5) includes a motor (51) embedded at the end of the handle (6). The output end of the motor (51) penetrates through the end of the air cylinder (1) and is fixedly connected with a lead screw (52). A piston plate (53) is sleeved on the side wall of the lead screw (52) in a transmission manner. The outer side wall of the piston plate (53) is in sliding contact with the inner wall of the air cylinder (1). The piston plate (53) moves in different directions to provide wind power for the soot blowing assembly (4) and the drying assembly (3) respectively.

6. The cleaning device for the bogie of the multiple unit train according to claim 5, wherein A guide rod (54) is fixedly connected to one side inner wall of the air cylinder (1). The piston plate (53) slides through the guide rod (54) for guiding the piston plate (53).

7. The cleaning device for the bogie of a multiple unit train according to claim 1, characterized in that, The flushing assembly (2) includes a water tray (21) embedded at the end of the air cylinder (1). A spray head (22) is connected to the outer end of the water tray (21). A water supply pipe (23) communicated with the water tray (21) is fixedly connected to the bottom end of the air cylinder (1). The input end of the water supply pipe (23) is communicated with an external water supply device through a hose.