Extrusion die for aluminum frame profile of solar panel

The sun panel aluminum frame extrusion mold addresses the lack of lubrication by incorporating a lubrication system and modular design to improve extrusion efficiency and ease of maintenance.

CN223097648UActive Publication Date: 2025-07-15JIANGSU SULU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421581516.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-15
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing aluminum frame profile extrusion molds of solar panels lack lubricating structure, which makes it difficult for aluminum rods to enter the die groove smoothly, affecting the extrusion efficiency.

Method used

A mold structure including a metal box, a locker, a first mold, a second mold and a water pump is designed. Lubricating oil is sprayed onto the surface of the aluminum rod through the water pump, and atomized spray head is used to smoothly enter the mold groove, and guide guides are supported by fixing components and guide rollers.

Benefits of technology

It improves the extrusion efficiency of aluminum frame profiles, facilitates the installation and disassembly of molds, facilitates maintenance, ensures that the aluminum rods enter the mold groove smoothly, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of frame profile processing, and discloses a solar panel aluminum frame profile extrusion die which comprises a metal box body, a clamping seat, a first die, a second die and a water suction pump, a fixing assembly is arranged at the top of the metal box body and comprises a clamping base fixed to the top of the metal box body through bolts, an arc-shaped groove is formed in the top of the clamping base, fixing screws are connected to one side of the arc-shaped groove at equal intervals through threaded grooves, and an extrusion mold is arranged in the arc-shaped groove and comprises a first mold body and a second mold body which are located in the arc-shaped groove. Die grooves are formed in the first die and the second die in a penetrating mode, and a lubricating assembly is arranged in the metal box body. Lubricating oil can be sprayed to the outer side of an aluminum bar, so that the aluminum bar can smoothly enter the die groove, the extrusion efficiency is improved, the first die and the second die are combined to form an extrusion die, the extrusion die is fixed in the arc-shaped groove, mounting and dismounting are convenient, and the aluminum bar extrusion die is suitable for being widely popularized and used.
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Description

Technical Field

[0001] The utility model relates to the technical field of frame profile processing, and particularly relates to an extrusion die for an aluminum frame profile of a solar panel. Background Technique

[0002] The solar panel frame refers to the aluminum alloy profile fixed frame and bracket composed of a photovoltaic solar panel assembly. The solar panel frame is used to fix and seal the solar cell assembly, enhance the strength of the assembly, extend the service life, and facilitate transportation and installation.

[0003] Most of the solar panel frames are made of aluminum profiles by welding. When processing aluminum profiles, a pushing device is needed to push the bar to move, and it is formed by extrusion through an extrusion die. However, the existing extrusion die for aluminum frame profiles of solar panels has no lubrication structure and cannot spray lubricating oil on the outside of the bar so that it can smoothly enter the die cavity. For this reason, we propose an extrusion die for aluminum frame profiles of solar panels. Content of the Utility Model

[0004] (I) Technical problems to be solved:

[0005] In view of the deficiencies of the prior art, the utility model provides an extrusion die for an aluminum frame profile of a solar panel.

[0006] (II) Technical solutions:

[0007] The utility model provides the following technical solutions: An extrusion die for an aluminum frame profile of a solar panel, including a metal box body, a card seat, a first die, a second die, and a water pump.

[0008] A fixing component is arranged at the top of the metal box body. The fixing component includes a card seat fixed to the top of the metal box body by bolts. An arc-shaped groove is opened at the top of the card seat. One side of the arc-shaped groove is equidistantly connected with fixing screws through threaded grooves. An extrusion die is arranged inside the arc-shaped groove. The extrusion die includes a first die and a second die located inside the arc-shaped groove. Die cavities are both penetrated and opened inside the first die and the second die. A lubrication component is arranged inside the metal box body. The lubrication component includes a water pump installed on the inner top of the metal box body through a mounting frame. The water outlet end of the water pump located outside the metal box body is connected with an oil outlet pipe through a pipe joint. The top end of the oil outlet pipe is connected with a shaping hose through a threaded groove. The top end of the shaping hose is connected with an atomizing nozzle through a threaded groove.

[0009] Furthermore, a card strip is welded to the inner top of the arc-shaped groove, and clamping grooves corresponding to the card strip are opened at the bottoms of the first die and the second die.

[0010] Further, one side of the first mold is equidistantly connected with docking columns through threaded grooves, and docking grooves corresponding to the docking columns are equidistantly opened on the side of the second mold close to the first mold.

[0011] Further, a structural frame is fixed to the top end of the metal box body on one side of the card seat through bolts, and a guiding roller is rotatably connected to the top of the structural frame through a bearing.

[0012] Further, an oil filling port is arranged at one end of the top of the metal box body.

[0013] Further, the water inlet end of the water pump is connected with an oil inlet pipe through a pipe joint.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] Place the aluminum bar on the guiding roller and insert one end into the die groove. Open the external pushing device to move through the aluminum bar. The aluminum bar moves through the die groove for extrusion to form an aluminum profile. Open the water pump to pump out the lubricating oil in the metal box body through the oil inlet pipe, spray it out from the atomizing nozzle through the oil outlet pipe and the shaping hose, and spray the lubricating oil onto the surface of the aluminum bar so that it can smoothly enter the die groove.

[0016] The extrusion die composed of the first mold and the second mold is placed in the arc groove. Tighten a plurality of fixing screws for fixation, which is convenient for installation and disassembly, and is convenient for replacement and maintenance. The card slots at the bottoms of the first mold and the second mold are stuck on the outside of the card strips, which can prevent them from rotating. The docking columns on one side of the first mold are inserted into the docking grooves on one side of the second mold, which can fix the first mold and the second mold that are closely attached together.

[0017] The extrusion die for the aluminum frame profile of the solar panel can spray the lubricating oil onto the outside of the aluminum bar so that it can smoothly enter the die groove, thereby improving the extrusion efficiency, and combining the first mold and the second mold into an extrusion die and fixing it in the arc groove, which is convenient for installation and disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of the present utility model;

[0019] Figure 2 is the structural schematic diagram of the fixing component of the present utility model;

[0020] Figure 3 is the structural schematic diagram of the extrusion die of the present utility model;

[0021] Figure 4 is the structural schematic diagram of the upper lubricating component of the present utility model;

[0022] In the figure: 1. Metal box body; 2. Fixing component; 201. Card seat; 202. Arc groove; 203. Fixing screw; 204. Card strip; 3. Extrusion die; 301. First die; 302. Second die; 303. Die groove; 304. Docking column; 305. Docking groove; 306. Card slot; 4. Lubricating component; 401. Water pump; 402. Oil outlet pipe; 403. Shaping hose; 404. Atomizing nozzle; 405. Oil inlet pipe; 5. Structural frame; 6. Guide roller; 7. Oil filling port. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4 , in the embodiment of the present invention, it includes a metal box body 1, a card seat 201, a first die 301, a second die 302, and a water pump 401;

[0025] A fixing component 2 is arranged on the top of the metal box body 1. The fixing component 2 includes a card seat 201 fixed to the top of the metal box body 1 by bolts. An arc groove 202 is opened at the top of the card seat 201. One side of the arc groove 202 is equidistantly connected with fixing screws 203 through threaded grooves. An extrusion die 3 is arranged inside the arc groove 202. The extrusion die 3 includes a first die 301 and a second die 302 located inside the arc groove 202. Die grooves 303 are penetrated inside both the first die 301 and the second die 302. A lubricating component 4 is arranged inside the metal box body 1. The lubricating component 4 includes a water pump 401 installed on the inner top of the metal box body 1 through a mounting frame. The water outlet end of the water pump 401 located outside the metal box body 1 is connected with an oil outlet pipe 402 through a pipe joint. The top end of the oil outlet pipe 402 is connected with a shaping hose 403 through a threaded groove. The top end of the shaping hose 403 is connected with an atomizing nozzle 404 through a threaded groove.

[0026] Wherein, a card strip 204 is welded on the inner top of the arc groove 202. Card slots 306 corresponding to the card strip 204 are opened at the bottoms of both the first die 301 and the second die 302. The card strip 204 and the card slots 306 are arranged so that the first die 301 and the second die 302 in the arc groove 202 will not rotate.

[0027] Among them, one side of the first mold 301 is equidistantly connected with docking columns 304 through threaded grooves. On the side of the second mold 302 close to the first mold 301, docking grooves 305 corresponding to the docking columns 304 are equidistantly opened. The docking columns 304 and the docking grooves 305 can improve the connection firmness between the first mold 301 and the second mold 302.

[0028] Among them, at the top of one side of the metal box body 1 located on the card seat 201, a structure frame 5 is fixed by bolts. At the top of the structure frame 5, a guide roller 6 is rotatably connected through a bearing. The guide roller 6 supports and guides the aluminum bar.

[0029] Among them, at one end of the top of the metal box body 1, an oil filling port 7 is arranged, which is convenient for personnel to pour lubricating oil into the metal box body 1.

[0030] Among them, the water inlet end of the water pump 401 is connected with an oil inlet pipe 405 through a pipe joint. When the water pump 401 works, the lubricating oil in the metal box body 1 is pumped out through the oil inlet pipe 405.

[0031] The working principle of the present utility model is as follows: Personnel install the device on the pushing device with bolts and connect the device to an external power supply with a power cord. Lubricating oil is poured into the metal box body 1 through the oil filling port 7. The aluminum bar is placed on the guide roller 6 and one end of it is inserted into the die groove 303. The external pushing device is turned on to move the aluminum bar. The aluminum bar moves through the die groove 303 for extrusion to form an aluminum profile. When the water pump 401 is turned on, the lubricating oil in the metal box body 1 can be pumped out through the oil inlet pipe 405, sprayed out from the atomizing nozzle 404 through the oil outlet pipe 402 and the shaping hose 403, and the lubricating oil is sprayed onto the surface of the aluminum bar so that it can smoothly enter the die groove 303. The extrusion die 3 composed of the first mold 301 and the second mold 302 is placed in the arc groove 202. Tightening a plurality of fixing screws 203 can fix it, which is convenient for installation and disassembly, and is convenient for replacement and maintenance. The clamping grooves 306 at the bottoms of the first mold 301 and the second mold 302 are stuck on the outside of the clamping strips 204, which can prevent them from rotating. The docking columns 304 on one side of the first mold 301 are inserted into the docking grooves 305 on one side of the second mold 302, which can fix the first mold 301 and the second mold 302 that are closely attached together. The guide roller 6 at the top of the oil filling port 7 can support the aluminum bar and prevent the aluminum bar from skewing without affecting its movement.

[0032] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A solar panel aluminum frame profile extrusion die, comprising a metal box (1), a holder (201), a first die (301), a second die (302), and a water pump (401); It is characterized in that: A fixing assembly (2) is arranged on the top of the metal box (1), the fixing assembly (2) comprising a holder (201) fixed to the top of the metal box (1) by means of bolts, an arc-shaped groove (202) is provided on the top of the holder (201), a fixing screw (203) is equidistantly connected to one side of the arc-shaped groove (202) by means of a thread groove, an extrusion die (3) is arranged inside the arc-shaped groove (202), the extrusion die (3) comprises a first die (301) and a second die (302) located inside the arc-shaped groove (202), the first die (301) A die groove (303) is formed inside the first and second molds (302), and a lubrication assembly (4) is provided inside the metal box (1). The lubrication assembly (4) comprises a water pump (401) mounted on the top of the metal box (1) via a mounting frame, and a water outlet end of the water pump (401) located outside the metal box (1) is connected to an oil outlet pipe (402) via a pipe joint, and a top end of the oil outlet pipe (402) is connected to a shaping hose (403) via a threaded groove, and a top end of the shaping hose (403) is connected to an atomizing nozzle (404) via a threaded groove.

2. The extrusion die for the aluminum frame profile of a solar panel according to claim 1, wherein: A clamping strip (204) is welded on the top of the arc-shaped groove (202), and a clamping slot (306) corresponding to the clamping strip (204) is provided on the bottom of both the first mold (301) and the second mold (302).

3. The extrusion die for the aluminum frame profile of a solar panel according to claim 1, wherein: One side of the first mold (301) is equidistantly connected to docking posts (304) via threaded grooves, and one side of the second mold (302) close to the first mold (301) is provided with docking grooves (305) corresponding to the docking posts (304) at equidistant intervals.

4. The extrusion die for the aluminum frame profile of a solar panel according to claim 1, wherein: A structural frame (5) is fixed to the top of the metal box (1) on one side of the card seat (201) via bolts, and a guide roller (6) is rotatably connected to the top of the structural frame (5) via a bearing.

5. A solar panel aluminum frame profile extrusion die according to claim 1, characterized in that: An oil filling port (7) is provided at one end of the top of the metal box (1).

6. The extrusion die for the aluminum frame profile of a solar panel according to claim 1, characterized in that: The water inlet end of the water pump (401) is connected to an oil inlet pipe (405) via a pipe joint.