Electric discharge machine with hidden servo tool magazine
The hidden servo tool library design in EDM machines addresses the issue of external tool library interference by integrating it within the bridge-type fixture, ensuring collision-free machining and enhanced safety.
Patent Information
- Application Number
- CN202421713882.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In existing electric spark machines with servo tool magazines, the servo tool magazine is directly leaked outside the frame, which may affect the movement range of the spindle of the electric spark machine, and there is a risk of collision between the spindle and the servo tool magazine, affecting the processing range and safety.
A hidden servo tool magazine is designed. By setting the servo tool magazine main body in the groove of the bridge-type fixed seat, the tool replacement and turntable hiding are achieved using the motor and lead screw pair to avoid collision between the spindle and the servo tool magazine.
The servo tool magazine is hidden, the machining range and machining safety are ensured, the collision between the spindle and the servo tool magazine is avoided, and the reliability and safety of machining are improved.
Smart Images

Figure CN223098172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of machinery, in particular to the technology of electric discharge machines, and specifically relates to an electric discharge machine with a hidden servo tool magazine. Background Art
[0002] An electric discharge machine is a kind of machining equipment, which is widely used in the manufacturing of various metal molds and mechanical equipment. The electric discharge machine is a special machining method that uses the electro-erosion effect generated by pulsed discharge between two electrodes immersed in the working fluid to erode conductive materials, also known as electric discharge machining or electro-erosion machining.
[0003] The tools used in electric discharge machines are generally called electrodes. In the existing electric discharge machines with servo tool magazines, most of the servo tool magazines are directly exposed outside the machine frame. When machining, it may affect the moving range of the main shaft of the electric discharge machine, and there is a possibility of collision between the main shaft of the electric discharge machine and the tool magazine. Therefore, an improved technology is urgently needed to solve the above problems existing in the prior art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an electric discharge machine with a hidden servo tool magazine. After the tool replacement is completed, the turntable can be completely retracted into the groove of the bridge-shaped fixing seat, thereby realizing the hiding of the turntable. On the one hand, the installation of the servo tool magazine can be realized, and on the other hand, the hiding of the servo tool magazine can be realized, so as to ensure that the machining is not affected by the servo tool magazine, avoid the collision between the main shaft and the servo tool magazine, ensure the machining range and improve the safety during work, so as to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An electric discharge machine with a hidden servo tool magazine, including a machine frame and a servo tool magazine body;
[0006] The machine frame includes a machine base, a workbench, a bridge-shaped fixing seat, an X-axis slide table, a Y-axis slide seat and a Z-axis electric discharge main shaft. A workbench is arranged on one side of the machine base. A bridge-shaped fixing seat is arranged on the upper surface of the machine base. An X-axis slide table is arranged on the upper surface of the bridge-shaped fixing seat through a linear guide rail. A Y-axis slide seat is arranged on the upper surface of the X-axis slide table through a linear guide rail. One end of the Y-axis slide seat close to the workbench is provided with a Z-axis electric discharge main shaft through a linear guide rail. A groove is opened at the middle position of the lower surface of the bridge-shaped fixing seat. The servo tool magazine body is arranged in the groove of the bridge-shaped fixing seat;
[0007] The servo tool magazine body includes a fixing plate, a support base, slide rails, sliders, a cylinder, a servo motor, a turntable and tool supports. The fixing plate is arranged at the middle position of the upper surface of the bridge-shaped fixing base. A support base is arranged on the upper surface of the fixing plate. Slide rails are arranged on both sides of the upper surface of the support base. Both sides of the slider are slidably connected to the slide rails. A cylinder is arranged at one end of the support base. The piston rod of the cylinder is cooperatively connected with the slider. A servo motor is arranged on the upper surface of the slider. The output shaft of the servo motor is connected with a turntable. A plurality of tool supports are evenly arranged on the periphery of the turntable. The turntable and the tool supports are both movably arranged in the groove of the bridge-shaped fixing base.
[0008] Preferably, for an electric discharge machine with a hidden servo tool magazine provided by the present utility model, a U-shaped groove is formed at the outer end of the tool support.
[0009] Preferably, for an electric discharge machine with a hidden servo tool magazine provided by the present utility model, the X-axis slide table, the Y-axis slide seat and the Z-axis electric discharge main spindle are all driven by the cooperation of a motor and a lead screw pair.
[0010] Preferably, for an electric discharge machine with a hidden servo tool magazine provided by the present utility model, the fixing plate is connected to the middle position of the upper surface of the machine base by bolts.
[0011] Preferably, for an electric discharge machine with a hidden servo tool magazine provided by the present utility model, the height of the slider is less than or equal to the horizontal height of the upper surface of the workbench.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] A bridge-shaped fixing base is arranged on the upper surface of the machine base. The fixing plate of the servo tool magazine body is installed on the upper surface of the machine base and is located at the position of the bridge-shaped fixing base. At the same time, the slider and the turntable are movably arranged in the groove of the bridge-shaped fixing base. When replacing a tool, the tool support on one side of the turntable is moved to the outside of the bridge-shaped fixing base through the motor and the lead screw pair to realize the replacement of the tool. After the tool replacement is completed, the turntable can be completely retracted into the groove of the bridge-shaped fixing base, so as to realize the hiding of the turntable. On the one hand, the installation of the servo tool magazine is realized, and on the other hand, the hiding of the servo tool magazine can be realized, so as to ensure that the processing is not affected by the servo tool magazine, avoid the collision between the main spindle and the servo tool magazine, ensure the processing range and improve the safety during work. Description of the Drawings
[0014] Figure 1 is the structural schematic diagram of the present utility model;
[0015] Figure 2 is the structural schematic diagram of the servo tool magazine body.
[0016] In the figure: base 1, workbench 2, bridge-shaped fixed seat 3, X-axis slide 4, Y-axis slide 5, Z-axis EDM spindle 6, groove 7, fixed plate 8, support seat 9, slide rail 10, slider 11, cylinder 12, servo motor 13, turntable 14, tool support 15, U-shaped groove 16. Specific embodiments
[0017] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments and drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0018] It should be noted that in the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0019] Please refer to Figure 1-2 , the present invention provides a technical solution: an EDM machine with a hidden servo tool magazine, including a frame and a servo tool magazine body;
[0020] The frame includes a base 1, a workbench 2, a bridge-shaped fixed seat 3, an X-axis slide 4, a Y-axis slide 5 and a Z-axis EDM spindle 6. A workbench 2 is arranged on one side of the base 1, a bridge-shaped fixed seat 3 is arranged on the upper surface of the base 1, an X-axis slide 4 is arranged on the upper surface of the bridge-shaped fixed seat 3 through a linear guide rail, a Y-axis slide 5 is arranged on the upper surface of the X-axis slide 4 through a linear guide rail, and a Z-axis EDM spindle 6 is arranged on one end of the Y-axis slide 5 close to the workbench 2 through a linear guide rail. The X-axis slide 4, the Y-axis slide 5 and the Z-axis EDM spindle 6 are all driven by the cooperation of a motor and a lead screw pair, so as to realize the movement of the X-axis slide 4 along the X-axis, the movement of the Y-axis slide 5 along the Y-axis, and the movement of the Z-axis EDM spindle 6 along the Z-axis. A groove 7 is opened at the middle position of the lower surface of the bridge-shaped fixed seat 3, and the servo tool magazine body is arranged in the groove 7 of the bridge-shaped fixed seat 3;
[0021] The servo tool magazine body includes a fixed plate 8, a support seat 9, a slide rail 10, a slider 11, a cylinder 12, a servo motor 13, a turntable 14 and a tool support member 15. The fixed plate 8 is arranged at the middle position of the upper surface of the bridge-shaped fixed seat 3. The fixed plate 8 is connected to the middle position of the upper surface of the machine base 1 by bolts to realize the installation and disassembly of the fixed plate 8, thereby realizing the installation and disassembly of the entire servo tool magazine. The upper surface of the fixed plate 8 is provided with a support seat 9. The two sides of the upper surface of the support seat 9 are provided with slide rails 10. The two sides of the slider 11 are slidably connected to the slide rails 10. The height of the slider 11 is less than or equal to the horizontal height of the upper surface of the workbench 2 to ensure that the slider 11 will not hit the workbench 2 when it is pushed out. One end of the support seat 9 is provided with a cylinder 12. The piston rod of the cylinder 12 is connected to the slider 11 in a matching manner. The upper surface of the slider 11 is provided with a servo motor 13. The output shaft of the servo motor 13 is connected to a turntable 14. A number of tool support members 15 are evenly arranged on the periphery of the turntable 14. A U-shaped groove 16 is opened at the outer end of the tool support member 15 to realize the support of the tool. The turntable 14 and the tool support member 15 are both movably arranged in the groove 7 of the bridge-shaped fixed seat 3.
[0022] Installation method and operating principle: First, install the fixed plate 8 equipped with the slide rail 10 at the middle position of the upper surface of the machine base 1 through bolts. Then, connect the servo motor 13 to the slider 11, and connect the turntable 14 to the output shaft of the servo motor 13. A number of tool support members 15 are installed around the turntable 14 through bolts. Subsequently, fit and connect the slider 11 with the slide rail 10, and install the motor and the lead screw pair to cooperate with the slider 11 at the same time. Finally, connect the X-axis slide 4 to the upper surface of the machine base 1 through a linear guide rail, and control the X-axis slide 4 to slide along the X-axis through the motor and the lead screw pair to cooperate with the X-axis slide 4. Connect the Y-axis slide seat 5 to the upper surface of the X-axis slide 4 through a linear guide rail, and control the Y-axis slide seat 5 to slide along the Y-axis through the motor and the lead screw pair to cooperate with the Y-axis slide seat 5. Connect the Z-axis EDM spindle 6 to one end of the Y-axis slide seat 5 close to the workbench 2 through a linear guide rail, and control the Z-axis EDM spindle 6 to lift along the Z-axis through the motor and the lead screw pair to cooperate with the Z-axis EDM spindle 6, thus completing the installation. During use, drive the slider 11 to move outward along the slide rail 10 through the motor and the lead screw pair until the corresponding empty tool support member 15 is located directly below the Z-axis EDM spindle 6. Subsequently, the Z-axis EDM spindle 6 moves toward one end close to the workbench 2 through the Y-axis slide seat 5. The Z-axis EDM spindle 6 moves downward through the corresponding motor and the lead screw pair, and makes the height of the tool match that of the tool support member 15. Then, move closer to the tool support member 15 through the Y-axis slide seat 5 until the top of the tool enters the U-shaped groove 16 of the tool support member 15. At this time, the Z-axis EDM spindle 6 releases the chuck, and the tool falls and is supported in the U-shaped groove 16 of the tool support member 15. The Z-axis EDM spindle 6 rises, the servo motor 13 drives the turntable 14 to rotate, and the tool support member 15 with a new tool rotates to directly below the Z-axis EDM spindle 6. The Z-axis EDM spindle 6 descends and is connected to the tool in cooperation. The chuck of the Z-axis EDM spindle 6 clamps the tool. The Z-axis EDM spindle 6 rises. At the same time, through the motor and the lead screw pair, the slider 11 moves toward the end away from the workbench 2 and hides in the bridge-shaped fixed seat 3, completing the tool change. The structure of the present utility model is reasonable. A bridge-shaped fixed seat 3 is provided on the upper surface of the machine base 1. The fixed plate 8 of the servo tool magazine body is installed on the upper surface of the machine base 1 and is located at the position of the bridge-shaped fixed seat 3. At the same time, the slider 11 and the turntable 14 are movably arranged in the groove 7 of the bridge-shaped fixed seat 3. When changing the tool, the tool support member 15 on one side of the turntable 14 is moved to the outside of the bridge-shaped fixed seat 3 through the motor and the lead screw pair to realize the tool change. When the tool change is completed, the turntable 14 can be completely retracted into the groove 7 of the bridge-shaped fixed seat 3, thereby realizing the hiding of the turntable 14. On the one hand, the installation of the servo tool magazine is realized, and on the other hand, the hiding of the servo tool magazine can be realized, so as to ensure that the machining is not affected by the servo tool magazine, avoid the collision between the spindle and the servo tool magazine, ensure the machining range and improve the safety during work.
[0023] Where the present utility model is not described in detail, it is common knowledge to those skilled in the art.
[0024] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit them. Although the present utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified and equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.
Claims
1. An electric discharge machine with a hidden servo tool magazine, characterized in that: It includes a frame and a servo tool magazine body; The frame includes a machine base (1), a workbench (2), a bridge-shaped fixed seat (3), an X-axis slide (4), a Y-axis slide seat (5) and a Z-axis electric discharge machining spindle (6). A workbench (2) is arranged on one side of the machine base (1). A bridge-shaped fixed seat (3) is arranged on the upper surface of the machine base (1). An X-axis slide (4) is arranged on the upper surface of the bridge-shaped fixed seat (3) through a linear guide rail. A Y-axis slide seat (5) is arranged on the upper surface of the X-axis slide (4) through a linear guide rail. One end of the Y-axis slide seat (5) close to the workbench (2) is provided with a Z-axis electric discharge machining spindle (6) through a linear guide rail. A groove (7) is opened at the middle position of the lower surface of the bridge-shaped fixed seat (3). The servo tool magazine body is arranged in the groove (7) of the bridge-shaped fixed seat (3); The servo tool magazine body includes a fixing plate (8), a support seat (9), a slide rail (10), a slide block (11), a cylinder (12), a servo motor (13), a turntable (14) and a tool support (15). The fixing plate (8) is arranged at the middle position of the upper surface of the bridge-shaped fixed seat (3). A support seat (9) is arranged on the upper surface of the fixing plate (8). Slide rails (10) are arranged on both sides of the upper surface of the support seat (9). Both sides of the slide block (11) are slidably connected with the slide rails (10). A cylinder (12) is arranged at one end of the support seat (9). The piston rod of the cylinder (12) is cooperatively connected with the slide block (11). A servo motor (13) is arranged on the upper surface of the slide block (11). The output shaft of the servo motor (13) is connected with a turntable (14). A plurality of tool supports (15) are evenly arranged on the periphery of the turntable (14). The turntable (14) and the tool supports (15) are both movably arranged in the groove (7) of the bridge-shaped fixed seat (3).
2. The electric discharge machine with a hidden servo tool magazine according to claim 1, wherein: A U-shaped groove (16) is opened at the outer end of the tool support (15).
3. The electric discharge machine with a hidden servo tool magazine according to claim 1, characterized in that: The X-axis slide (4), the Y-axis slide seat (5) and the Z-axis electric discharge machining spindle (6) are all driven by the cooperation of a motor and a lead screw pair.
4. A die sinking EDM machine with a hidden servo tool magazine according to claim 1, wherein: The fixing plate (8) is connected to the middle position of the upper surface of the machine base (1) by bolts.
5. A die sinking EDM machine with a hidden servo tool magazine according to claim 1, characterized in that: The height of the slide block (11) is less than or equal to the horizontal height of the upper surface of the workbench (2).