Pipe arranging and penetrating device for heat exchange pipe of radiator

The guided tube insertion system addresses labor inefficiencies and uneven curvature in heat exchanger tube installation by using a platform with guide plates, a power-driven roller, and a cone-shaped guide for efficient and uniform tube placement, improving heat exchange efficiency.

CN223098460UActive Publication Date: 2025-07-15HEBEI YUANZHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421710602.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-15
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, the heat exchange tube passes through the fixing frame with high labor intensity, low production efficiency, and uneven distribution of the curved parts, affecting the heat exchange effect.

Method used

The guide platform and a tapered seeker are adopted, combined with the guide plate and the guide groove, and the PTFE tube is driven through the fixing frame through the power roller and the cylinder. The cylinder is controlled by a photosensitive switch to achieve automatic pipe penetration and prevent deflection through the cover plate.

Benefits of technology

It reduces labor intensity, improves production efficiency, ensures the uniform distribution of the bent parts of the polytetrafluoroethylene pipe, and improves the heat exchange effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223098460U_ABST
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Abstract

The utility model belongs to the technical field of radiator heat exchange tube machining devices, and discloses a tube arranging and penetrating device for a radiator heat exchange tube. The pipe penetrating device is mainly and technically characterized by comprising a guide platform and a conical guide head, a pipe penetrating mechanism is arranged at the end of the guide platform, guide plates spaced by a certain distance are arranged above the guide platform, and guide grooves are formed in the guide plates; the pipe penetrating mechanism comprises a frame body, a power roller in power connection with a power mechanism is arranged on the frame body, an annular groove is formed in the power roller, a guide sleeve frame is arranged above the front portion of the power roller, a plurality of air cylinders with downward ejector rods are arranged on the guide sleeve frame, and a guide sleeve is arranged below the ejector rod of each air cylinder. The number of the air cylinders corresponds to the number of the guide grooves. And the heat exchange tube fixing frame is placed in the gap between the adjacent guide plates, so that the labor intensity is low, the production efficiency is high, the bent part of the polytetrafluoroethylene tube is uniform, and the heat exchange effect is better.
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Description

Technical Field

[0001] The utility model belongs to the technical field of radiator heat exchange tube processing devices, in particular to a tube arrangement and tube threading device for radiator heat exchange tubes. Background Art

[0002] In the flue of power plants or other places with strong corrosiveness, in order to reduce the temperature of the flue gas in the flue and collect and reuse the heat, a heat exchanger is installed in the flue. The heat exchange pipe adopts corrosion-resistant and high-temperature resistant polytetrafluoroethylene tubes. In addition, multiple rows of "U"-shaped heat exchange tube groups are used, and each row of heat exchange tube groups includes multiple adjacent heat exchange tubes. In order to ensure the uniform arrangement of the heat exchange tubes, a heat exchange tube fixing frame with multiple through holes is set at a distance from one end in each row of heat exchange tube groups, and the heat exchange tubes are passed through the through holes. Then the adjacent heat exchange tube fixing frames are connected together. At present, the method for passing the heat exchange tube through the heat exchange tube fixing frame is to fix the heat exchange tube fixing frame and manually pass the polytetrafluoroethylene tube through multiple heat exchange tube fixing frames. The above method has the following defects: first, the labor intensity is high. The staff needs to pass the heat exchange tube through the Chengde through hole of the heat exchange tube fixing frame at one end, and pull the heat exchange tube through the through holes on each fixing frame in turn. The person responsible for passing the tube has to pull the heat exchange tube all the time, and needs to bend down to pass the heat exchange tube through the fixing frame after walking a certain distance. Not only does it waste physical strength to move, but frequent bending over can also cause lumbar muscle strain, etc.; second, the production efficiency is low. The staff pulls the heat exchange tube and passes the heat exchange tube through the fixing frame, which is inefficient; third, the length of the bend in the bent part of the heat exchange tube is difficult to control, resulting in uneven distribution of the heat exchange tube in the bent part, affecting the heat exchange effect. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a pipe threading device for heat exchange pipes of a radiator, which has low labor intensity, high production efficiency, uniform distribution of heat exchange pipes at the bent parts and good heat exchange effect.

[0004] In order to solve the above problems, the utility model adopts the technical solution of the pipe threading device for heat exchange pipes of radiator as follows: comprising a guide platform and a conical guide head, a pipe threading mechanism is arranged at the end of the guide platform, a guide plate with a certain distance is arranged above the guide platform, and a guide groove is arranged on the guide plate;

[0005] The pipe threading mechanism includes a frame body, on which a power roller power-connected to a power mechanism is provided. A ring-shaped groove is provided on the power roller. A guiding sleeve support is provided above and in front of the power roller. A plurality of cylinders with downward ejector rods are provided on the guiding sleeve support. A guiding sleeve is provided below the ejector rod of each cylinder. When the ejector rod of the cylinder is in the extended state, the guiding sleeve is opposite to the guiding groove on the guiding platform. The number of cylinders corresponds to the number of guiding grooves.

[0006] The guiding platform includes a first linear platform, an arc platform, and a second linear platform. The guiding plate includes a rectangular guiding plate and an arc guiding plate. Strip-shaped guiding grooves are provided on the rectangular guiding plate, and arc-shaped guiding grooves are provided on the arc guiding plate. The rectangular guiding plate is located on the first linear platform and the second linear platform, and the arc guiding plate is located on the arc platform.

[0007] Its additional technical features are as follows:

[0008] A photosensitive switch support is provided at the end of the second linear platform. A plurality of photosensitive switches are provided on the photosensitive switch support. Each photosensitive switch corresponds to each guiding groove, and the photosensitive switch is controllably connected to the corresponding cylinder.

[0009] A cover plate is provided on the guiding platform above the guiding plate.

[0010] Compared with the prior art, the tube threading device for heat exchange tubes of the radiator provided by the utility model has the following advantages: First, since it includes a guiding platform and a conical guiding head, a tube threading mechanism is arranged at the end of the guiding platform, a guiding plate is arranged above the guiding platform at a certain distance, and a guiding groove is arranged on the guiding plate; the tube threading mechanism includes a frame body, a power roller power-connected to a power mechanism is arranged on the frame body, an annular groove is arranged on the power roller, a guiding sleeve holder is arranged in front of and above the power roller, a plurality of cylinders with downward ejector rods are arranged on the guiding sleeve holder, a guiding sleeve is arranged below the ejector rod of each cylinder, when the ejector rod of the cylinder is in the extended state, the guiding sleeve is opposite to the guiding groove on the guiding platform, and the number of cylinders corresponds to the number of guiding grooves; the guiding platform includes a first linear platform, an arc platform and a second linear platform, the guiding plate includes a rectangular guiding plate and an arc guiding plate, a strip-shaped guiding groove is arranged on the rectangular guiding plate, an arc-shaped guiding groove is arranged on the arc guiding plate, the rectangular guiding plate is located on the first linear platform and the second linear platform, the arc guiding plate is located on the arc platform, place the heat exchange tube fixing frame in the gap between adjacent guiding plates, so that the through holes on the heat exchange tube fixing frame correspond to the guiding grooves, retract the ejector rod of the cylinder, so that the corresponding guiding sleeve is lifted upward, pass the end of the polytetrafluoroethylene tube through the guiding sleeve, and insert the rear end of the conical guiding head into the polytetrafluoroethylene tube, then extend the ejector rod of the cylinder, the guiding sleeve moves downward, the polytetrafluoroethylene tube is pressed on the power roller, turn on the power roller, under the action of friction, the polytetrafluoroethylene tube advances along the guiding groove, when passing through the heat exchange tube fixing frame, the polytetrafluoroethylene tube and the conical guiding head pass through the through holes on the heat exchange tube fixing frame, after the end of the polytetrafluoroethylene tube reaches the position, retract the ejector rod of the corresponding cylinder, cut the polytetrafluoroethylene tube, then insert the polytetrafluoroethylene tube into another guiding sleeve, and continue to complete the tube threading of other polytetrafluoroethylene tubes until all the polytetrafluoroethylene tubes are threaded. In this way, the labor intensity is small, the production efficiency is high, and the bent part of the polytetrafluoroethylene tube is uniform, so the heat exchange effect is better; Second, since a photosensitive switch holder is arranged at the end of the second linear platform, a plurality of photosensitive switches are arranged on the photosensitive switch holder, each photosensitive switch corresponds to each guiding groove, and the photosensitive switch is connected to the control of the corresponding cylinder. When the end of the polytetrafluoroethylene tube in the corresponding guiding groove reaches the set position, the photosensitive switch controls the ejector rod of the corresponding cylinder to retract, the polytetrafluoroethylene tube is separated from the power roller, and the polytetrafluoroethylene tube stops moving forward, which is more convenient to use; Third, since a cover plate is arranged on the guiding platform above the guiding plate, the guiding groove and the cover plate form a closed channel, avoiding the deflection of the polytetrafluoroethylene pipeline when it moves forward. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1This is a schematic structural diagram of a pipe threading device for radiator heat exchange pipes of the present utility model;

[0012] Figure 2 This is a top view of a pipe threading device for radiator heat exchange pipes;

[0013] Figure 3 Schematic structural diagram of a pipe threading mechanism;

[0014] Figure 4 is Figure 2 A - A sectional view of;

[0015] Figure 5 Schematic structural diagram of a conical guide head;

[0016] Figure 6 Schematic structural diagram of a rectangular guide plate;

[0017] Figure 7 Schematic structural diagram of an arc - shaped guide plate. Specific implementation manners

[0018] The following further elaborates in detail on the structure and usage principle of the pipe threading device for radiator heat exchange pipes of the present utility model in conjunction with the accompanying drawings and specific implementation manners.

[0019] Such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown in the figure, it is a schematic structural diagram of a pipe threading device for the heat exchange pipes of the radiator of the present utility model. The pipe threading device for the heat exchange pipes of the radiator of the present utility model includes a guiding platform 2 and a conical guiding head 1. A pipe threading mechanism 3 is provided at the end of the guiding platform 2. Above the guiding platform 2, there are multiple guiding plates 4 spaced at a certain distance, and guiding grooves 5 are provided on the guiding plates 4; The pipe threading mechanism 3 includes a frame body 31. On the frame body 31, there is a power roller 32 that is power-connected to a power mechanism 6. A ring-shaped groove 33 is provided on the power roller 32. In front of and above the power roller 32, there is a guiding sleeve holder 7. On the guiding sleeve holder 7, there are multiple cylinders 8 with ejector rods 81 facing downward. Below the ejector rod 81 of each cylinder 8, there is a guiding sleeve 9. When the ejector rod 81 of the cylinder 8 is in the extended state, the guiding sleeve 9 is opposite to the guiding groove 5 on the guiding platform 2. The number of cylinders 8 corresponds to the number of guiding grooves 5. The guiding platform 2 includes a first linear platform 21, an arc platform 22, and a second linear platform 23. The guiding plates 4 include a rectangular guiding plate 41 and an arc-shaped guiding plate 42. A strip-shaped guiding groove 51 is provided on the rectangular guiding plate 51, and an arc-shaped guiding groove 52 is provided on the arc-shaped guiding plate 42. The rectangular guiding plate 41 is located on the first linear platform 21 and the second linear platform 23, and the arc-shaped guiding plate 42 is located on the arc platform 22.

[0020] Place the heat exchange pipe fixing bracket for fixing the polytetrafluoroethylene pipe in the gap 10 between adjacent guiding plates 4, so that the through holes on the heat exchange pipe fixing bracket correspond to the guiding grooves 5. Retract the ejector rod 81 of the cylinder 8, so that the corresponding guiding sleeve 9 is lifted upward. Insert the end of the polytetrafluoroethylene pipe through the guiding sleeve 9, and insert the rear end of the conical guiding head 1 into the polytetrafluoroethylene pipe. Then extend the ejector rod 81 of the cylinder 8, and the guiding sleeve 9 moves downward. The polytetrafluoroethylene pipe is pressed on the power roller 32. Turn on the power roller 32. Under the action of friction, the polytetrafluoroethylene pipe advances along the guiding groove 5. When passing through the heat exchange pipe fixing bracket, the polytetrafluoroethylene pipe and the conical guiding head pass through the through holes on the heat exchange pipe fixing bracket. After the end of the polytetrafluoroethylene pipe reaches the position, retract the ejector rod 81 of the corresponding cylinder 8, and the polytetrafluoroethylene pipe moves upward and leaves the power roller 32. The polytetrafluoroethylene pipe stops advancing. Cut the polytetrafluoroethylene pipe. Then insert the polytetrafluoroethylene pipe into another guiding sleeve and continue to complete the pipe threading of other polytetrafluoroethylene pipes until all the polytetrafluoroethylene pipes are threaded. In this way, the labor intensity is small, the production efficiency is high, and the bent part of the polytetrafluoroethylene pipe is uniform. In this way, the heat exchange effect is better.

[0021] A photosensitive switch bracket 11 is provided at the end of the second linear platform 23. A plurality of photosensitive switches 12 are provided on the photosensitive switch bracket 11. Each photosensitive switch 12 corresponds to each guiding groove 5. The photosensitive switch 12 is controllably connected to the corresponding cylinder 8. When the end of the polytetrafluoroethylene tube in the corresponding guiding groove 5 reaches the set position, the photosensitive switch 12 controls the ejector rod 81 of the corresponding cylinder 8 to retract, the polytetrafluoroethylene tube disengages from the power roller, and the polytetrafluoroethylene tube stops advancing, making it more convenient to use. In this way, multiple polytetrafluoroethylene tubes can be inserted into different guiding sleeves 9 simultaneously, and multiple tubes can be threaded at the same time, improving the production efficiency.

[0022] As Figure 4 shown, a cover plate 13 is provided on the guiding platform 2 above the guiding plate 4, so that the guiding groove 5 and the cover plate 13 form a closed channel to prevent the polytetrafluoroethylene pipe from deflecting when advancing.

[0023] The protection scope of the present utility model is not limited to the above embodiments. As long as the structure is the same as or similar to the structure of the tube threading device for the radiator heat exchange tube of the present utility model, it falls within the protection scope of the present utility model.

Claims

1. Tube threading device for radiator heat exchange tubes, characterized in that: It includes a guiding platform and a conical guiding head. A pipe-passing mechanism is provided at the end of the guiding platform. A guiding plate is provided above the guiding platform at a certain distance. A guiding groove is provided on the guiding plate. The pipe-passing mechanism includes a frame. A power roller power-connected to a power mechanism is provided on the frame. An annular groove is provided on the power roller. A guiding sleeve frame is provided above and in front of the power roller. A plurality of cylinders with downward ejector rods are provided on the guiding sleeve frame. A guiding sleeve is provided below the ejector rod of each cylinder. When the ejector rod of the cylinder is in the extended state, the guiding sleeve is opposite to the guiding groove on the guiding platform. The number of cylinders corresponds to the number of guiding grooves. The guiding platform includes a first linear platform, an arc platform and a second linear platform. The guiding plate includes a rectangular guiding plate and an arc guiding plate. A strip-shaped guiding groove is provided on the rectangular guiding plate. An arc-shaped guiding groove is provided on the arc guiding plate. The rectangular guiding plate is located on the first linear platform and the second linear platform. The arc guiding plate is located on the arc platform.

2. The tube threading device for radiator heat exchange tubes according to claim 1, wherein: A photosensitive switch frame is provided at the end of the second linear platform. A plurality of photosensitive switches are provided on the photosensitive switch frame. Each photosensitive switch corresponds to each guiding groove. The photosensitive switch is controllably connected to the corresponding cylinder.

3. The tube threading device for the radiator heat exchange tube according to claim 1, characterized in that: A cover plate is provided on the guiding platform above the guiding plate.