Mounting and positioning tool and positioning device for wiring harness support of box cover of electric box
The positioning device for electric box cover line bundles uses magnetic attachment and alignment pins to improve installation precision and efficiency by ensuring accurate alignment and secure adhesion.
Patent Information
- Application Number
- CN202421862070.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, the installation position of the electric box cover wire harness bracket is inaccurate and inefficient, and requires continuous adjustment, resulting in an increase in working time.
The positioning unit is adopted, including a positioning block and a magnetic suction piece. The positioning pin is matched with the hole position of the electric box cover, and the magnetic suction piece is used to attract the wire harness bracket to ensure the accuracy of the position, and glue the wire harness bracket using a dispenser.
It improves the position accuracy and efficiency of wiring harness bracket installation, avoids position deviation caused by improper human operation, and simplifies the installation process.
Smart Images

Figure CN223099059U_ABST
Abstract
Description
Technical Field
[0001] This application relates to a manufacturing device for the cover of an electrical box, particularly to a positioning tooling and positioning device for installing a wire harness bracket on the cover of an electrical box. Background Art
[0002] The descriptions in this section only provide background information related to the present disclosure and do not constitute prior art. The wire harness bracket is installed at the flange position of the upper cover of the battery case, generally bonded with structural adhesive, used to fix the control wire harness of the battery pack, and there are certain requirements for the position accuracy of the wire harness bracket. In the related art, the installation of the wire harness on the cover of the electrical box is manually carried out by employees, and the positioning method is to mark lines on the flange surface of the cover of the electrical box. During the installation process, there are problems that the installation position accuracy of the wire harness bracket does not meet the requirements due to improper manual operation, and the positioning process is inefficient, unable to be installed at the accurate position at one time, and needs to be continuously adjusted, increasing the operation time. Summary of the Invention
[0003] In view of this, this application provides a positioning tooling and positioning device for installing a wire harness bracket on the cover of an electrical box, which can improve the accuracy of the installation position of the wire harness bracket and the installation efficiency of the wire harness bracket.
[0004] To achieve the above object, this application is realized through the following technical solutions:
[0005] A positioning tooling for installing a wire harness bracket on the cover of an electrical box, characterized in that: it includes a positioning unit, the positioning unit includes a positioning block, and a placing plane for flatly placing on the cover of the battery box is arranged on the upper part of the positioning block; a bracket positioning groove for accommodating and positioning the wire harness bracket is arranged on the positioning block, the bracket positioning groove opens towards the placing plane side, a magnetic part for sucking the wire harness bracket is fixedly arranged in the bracket positioning groove, and two or more positioning pins for respectively forming pin hole fits with the hole positions of the cover of the electrical box are fixedly arranged on the placing plane.
[0006] In the above positioning tooling for installing a wire harness bracket on the cover of an electrical box of this application, the bracket positioning groove can ensure the accuracy of the position between the wire harness bracket and the positioning block, and the magnetic part can suck the wire harness bracket. In this way, when the positioning block is buckled onto the cover of the electrical box, the wire harness bracket can be prevented from falling off, and positioning is carried out with reference to the hole positions of the cover of the electrical box through the positioning pins, improving the installation position accuracy of the wire harness bracket.
[0007] In some embodiments, a protruding part protruding upward is integrally connected to the positioning block, and an arc-shaped side surface that touches and cooperates with the arc chamfer position of the cover of the electrical box is formed on the side of the protruding part. The protruding part is a structure for error correction, which can prevent the positioning pins from fitting with other hole positions.
[0008] In some embodiments, a pin slot for installing the positioning pins is arranged on the positioning block, and the pin slot is locked with the positioning block through screws.
[0009] In some embodiments, a magnetic attraction groove for installing a magnetic attraction member is provided in the middle of the bottom of the bracket positioning groove, and the magnetic attraction member and the positioning block are also fastened by screws. The screw connection structure is simple and convenient for disassembly and assembly. The magnetic attraction member and the positioning block can also be bonded by glue.
[0010] In some embodiments, a first seat body and two second seat bodies respectively arranged on the left and right sides of the first seat body are integrally connected to the positioning block. The upper surface of the second seat body is the placement plane. The bracket positioning groove is formed on the first seat body, and the upper surface of the first seat body is lower than the placement plane, so that the two feet of the wire harness bracket are flush with the placement plane. A concave space for separating the two is formed between the first seat body and the second seat body. The concave space is mainly used to avoid the positions of the two feet of the wire harness bracket.
[0011] In some embodiments, the positioning tooling further includes a bottom plate and a plurality of limiting frames fixedly installed on the bottom plate. A limiting groove for placing the positioning block is provided in the middle of the limiting frame.
[0012] The present application further provides an installation positioning device for a wire harness bracket of an electric box cover, which is characterized in that it further includes a dispensing machine for applying glue to the two feet of the wire harness bracket.
[0013] It can be seen from the above technical solutions that the present application has at least the following advantages and positive effects:
[0014] For an installation positioning tooling and positioning device of a wire harness bracket of an electric box cover in the present application, the bracket positioning groove can ensure the accuracy of the position between the wire harness bracket and the positioning block, and the magnetic attraction member can attract the wire harness bracket. In this way, when the positioning block is buckled onto the electric box cover, the wire harness bracket can be prevented from falling off, and positioning is performed with reference to the hole positions of the electric box cover through the positioning pins, improving the installation position accuracy of the wire harness bracket. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of an embodiment of the present application;
[0016] Figure 2 is a schematic structural diagram of the positioning tooling in an embodiment of the present application;
[0017] Figure 3 is an exploded view of the positioning unit in an embodiment of the present application;
[0018] Figure 4 is a schematic structural diagram of the positioning unit in an embodiment of the present application;
[0019] Figure 5 is the structure of the positioning unit and the electric box cover used in cooperation in an embodiment of the present application Figure 1 ;
[0020] Figure 6 This is the structure of the positioning unit cooperating with the electric box cover in the embodiment of the present application. Figure 2 ;
[0021] Figure 7 This is a cross-sectional view of the positioning unit cooperating with the electric box cover in the embodiment of the present application.
[0022] Label description: 1. Bottom plate; 2. Limit frame; 3. Positioning block; 31. Placing plane; 32. Bracket positioning groove; 33. Protruding part; 331. Arc-shaped side surface; 34. Pin groove; 36. First seat body; 37. Second seat body; 38. Concave space; 4. Magnetic attraction part; 5. Positioning pin; 6. Glue dispenser; 7. Wiring harness bracket; 8. Electric box cover; 81. Hole position. Specific implementation manner
[0023] In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings. The terms used in the implementation part of the present application are only used to explain the specific embodiments of the present application, rather than aiming to limit the present application.
[0024] Refer to Figures 1 to 7 , the embodiment of the present application provides an installation and positioning device for a wiring harness bracket 7 of an electric box cover 8, including a positioning tooling and a glue dispenser 6 for applying glue to two feet of the wiring harness bracket 7.
[0025] The positioning tooling includes a bottom plate 1, a plurality of limit frames 2 fixedly installed on the bottom plate 1, and a plurality of positioning units. A limit groove is provided in the middle of the limit frame 2 for accommodating the limit unit.
[0026] The positioning unit includes a positioning block 3. A placing plane 31 for flatly placing on the battery box cover is provided on the upper part of the positioning block 3; a bracket positioning groove 32 for accommodating and positioning the wiring harness bracket 7 is provided on the positioning block 3. The bracket positioning groove 32 opens to the side of the placing plane 31. A magnetic attraction part 4 for attracting the wiring harness bracket 7 is fixedly arranged in the bracket positioning groove 32. The wiring harness bracket 7 is made of a ferromagnetic material that can be attracted by the magnetic attraction part 4. Two or more positioning pins 5 for respectively forming a pin hole fit with the hole positions 81 of the electric box cover 8 are also fixedly arranged on the placing plane 31.
[0027] Among them, the bracket positioning groove 32 can ensure the accuracy of the position between the wiring harness bracket 7 and the positioning block 3, and the magnetic attraction part 4 can attract the wiring harness bracket 7. In this way, when the positioning block 3 is buckled onto the electric box cover 8, the wiring harness bracket 7 can be prevented from falling off, and positioning is carried out with reference to the hole positions 81 of the electric box cover 8 through the positioning pins 5, improving the installation position accuracy of the wiring harness bracket 7.
[0028] In some embodiments, a protruding portion 33 protruding upward is integrally connected to the positioning block 3, and an arc-shaped side surface 331 that cooperates with and touches the arc chamfer position of the electric box cover 8 is formed on the side of the protruding portion 33. The protruding portion 33 is a structure for error correction and can prevent the positioning pin 5 from cooperating with other hole positions 81.
[0029] In some embodiments, a pin slot 34 for installing the positioning pin 5 is provided on the positioning block 3, and the pin slot 34 and the positioning block 3 are locked by screws.
[0030] In some embodiments, a magnetic attraction slot for installing the magnetic attraction member 4 is provided in the middle of the bottom of the bracket positioning slot 32, and the magnetic attraction member 4 and the positioning block 3 are also fastened by screws. The screw connection has a simple structure and is convenient for disassembly and assembly. The magnetic attraction member 4 and the positioning block 3 can also be bonded by glue.
[0031] In some embodiments, a first seat body 36 and two second seat bodies 37 respectively arranged on the left and right sides of the first seat body 36 are integrally connected to the positioning block 3. The upper surface of the second seat body 37 is the placement plane 31. The bracket positioning slot 32 is formed on the upper surface of the first seat body 36. The upper surface of the first seat body 36 is lower than the placement plane 31, so that the two feet of the wire harness bracket 7 are flush with the placement plane 31. A concave space 38 for separating the two is formed between the first seat body 36 and the second seat body 37. The concave space 38 is mainly used to avoid the positions of the two feet of the wire harness bracket 7.
[0032] The working process and usage method of the above-described embodiment of the installation and positioning tooling for the wire harness bracket 7 of the electric box cover 8 are briefly described as follows:
[0033] Place each positioning unit in the positioning frame to ensure the accuracy of the positioning unit's position, so that the dispensing machine 6 can accurately apply glue to the wire harness bracket 7. Place the wire harness bracket 7 into the bracket positioning slot 32 of the positioning block 3 and be attracted by the magnetic attraction member 4. Start the dispensing machine 6 to apply glue to the two feet of the wire harness bracket 7. Move the positioning block 3 onto the electric box cover 8, invert the positioning block 3, and perform positioning through the two positioning pins 5 and the two hole positions 81 of the electric box cover 8. The protruding portion 33 touches the chamfer position of the electric box cover 8 to ensure that the wire harness bracket 7 can be bonded at the corresponding position. It is best to pull out the positioning block 3 and then put the positioning block 3 back into the limit frame 2.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, and are not intended to limit them; although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A wiring harness bracket installation and positioning tooling for an electric box cover, characterized in that: It includes a positioning unit, and the positioning unit includes a positioning block. A placement plane for flat placement on the battery box cover is provided on the upper part of the positioning block; a bracket positioning groove for accommodating and positioning a wire harness bracket is provided on the positioning block. The bracket positioning groove opens towards the placement plane side. A magnetic part for sucking the wire harness bracket is fixedly arranged in the bracket positioning groove. Two or more positioning pins for respectively forming pin hole fits with the hole positions of the electric box cover are also fixedly arranged on the placement plane.
2. The installation and positioning tooling for the wire harness bracket of the electric box cover according to claim 1, characterized in that: An upwardly protruding protrusion is integrally connected to the positioning block, and an arc-shaped side surface that cooperates with and touches the arc chamfer position of the electric box cover is formed on the side of the protrusion.
3. The installation and positioning tooling for the wire harness bracket of the electric box cover according to claim 1, characterized in that: A pin slot for installing the positioning pin is provided on the positioning block, and the pin slot and the positioning block are locked by screws.
4. An installation and positioning tooling for a wire harness bracket of an electric box cover according to claim 1, characterized in that: A magnetic slot for installing the magnetic part is provided in the middle of the bottom of the bracket positioning groove, and the magnetic part and the positioning block are also fastened by screws.
5. The installation and positioning tooling for the wire harness bracket of the electric box cover according to claim 1, characterized in that: A first seat body and two second seat bodies respectively arranged on the left and right sides of the first seat body are integrally connected to the positioning block. The upper surface of the second seat body is the placement plane. The bracket positioning groove is formed on the first seat body. The upper surface of the first seat body is lower than the placement plane, so that the two feet of the wire harness bracket are flush with the placement plane. A concave space for separating the two is formed between the first seat body and the second seat body.
6. The installation and positioning tooling for the wire harness bracket of the electric box cover according to claim 1, characterized in that: The positioning tooling further includes a bottom plate and a plurality of limiting frames fixedly installed on the bottom plate. A limiting slot for placing the positioning block is provided in the middle of the limiting frame.
7. An installation and positioning device for a wire harness bracket of an electric box cover, having an installation and positioning tooling for a wire harness bracket of an electric box cover as described in any one of the above claims 1-6, characterized in that: It further includes a dotting machine for applying glue to the two feet of the wire harness bracket.