Continuous processing production line for carbon products
The continuous processing line integrates cutting and shaping machines with synchronized material transfer to enhance carbon product machining efficiency and output, addressing inefficiencies in single-machine operations.
Patent Information
- Application Number
- CN202422386906.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing carbon products have low machining efficiency, low single-machine operation efficiency, and low output.
Design a continuous processing production line for carbon products, including a combination of conveyors, surface cutting machines, forward flip machines, angle cutting machines, reverse flip machines, forward and reverse conveyor belts and strip cutting machines, to realize continuous processing assembly line operation.
The processing efficiency and output of carbon products have been improved, mass production has been achieved, the potential of equipment has been fully tapped, and economic benefits have been improved.
Smart Images

Figure CN223099436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon processing equipment, in particular to a continuous processing production line for carbon products. Background Art
[0002] In the production process of carbon, different raw materials such as coke powder, electrically calcined coal, recycled materials, suspended materials, calcined coke, etc. need to be crushed, and proportioned and kneaded according to a certain process formula. After being pressed into shape and baked, large-volume carbon blocks are obtained. Finally, according to the size and shape of the required carbon products, the carbon blocks are machined to obtain the final products, which are sold after packaging.
[0003] However, in the existing production processes, the machining of carbon products is generally carried out by single machines. For example, the carbon blocks are first placed on a cutting table for splitting, and then dispersed to various machine tools with different functions for corresponding individual processing. For batch operations of cutting carbon blocks into small carbon products with simple shapes (such as squares), the working efficiency of such single-machine operations is low and the output is not high. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a continuous processing production line for carbon products, so as to solve the problems of low working efficiency and low output in the individual processing of simple carbon products by dispersing them to various machine tools for single-machine operations in the existing machining.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A continuous processing production line for carbon products includes a conveyor and a feeding machine, a cutting machine, a forward turning machine, a corner cutting machine, a reverse turning machine, a positive and negative conveyor belt, a strip cutting machine, and a packing machine arranged in sequence along the advancing direction of the conveyor; wherein,
[0007] A first cylinder is arranged between the conveyor and the feeding end of the positive and negative conveyor belt;
[0008] A pushing mechanism is arranged between the reversing end of the positive and negative conveyor belt and the strip cutting machine. The pushing mechanism includes a table board, a second cylinder, a third cylinder, and a fourth cylinder. The table board is installed between the reversing end of the positive and negative conveyor belt and the feeding end of the strip cutting machine. The second cylinder and the third cylinder are respectively installed on adjacent sides of the table board, and the second cylinder and the third cylinder are respectively facing the strip cutting machine and the positive and negative conveyor belt. The fourth cylinder is installed on the strip cutting machine and is facing the table board;
[0009] Pushing plates are installed on the power output ends of the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder.
[0010] A further technical solution is that the forward and reverse conveyor belts are composed of two belt conveyors with opposite rotation directions.
[0011] A further technical solution is that the strip cutting machine and the forward and reverse conveyor belts are arranged in pairs, and there are at least two pairs.
[0012] A further technical solution is that the strip cutting machine is a hydraulic shearing machine.
[0013] A further technical solution is that the cutting directions of at least two strip cutting machines are vertically arranged.
[0014] A further technical solution is that the loading machine is a gantry crane.
[0015] A further technical solution is that the slicing machine and the corner cutting machine are sawing machines.
[0016] Compared with the prior art, at least one of the beneficial effects that the present utility model can achieve is as follows:
[0017] The present utility model provides a continuous processing production line for carbon products. This production line transforms the decentralized single-point processing of simple carbon products into centralized continuous operation, not only improving the processing efficiency of simple carbon products, but also realizing batch operation, doubling the product output; moreover, connecting each processing device into a line, and each processing device cooperates with each other, effectively tapping the potential productivity of each device and exerting economic utility. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of a continuous processing production line for carbon products of the present utility model.
[0019] Figure 2 For the present utility model Figure 1 It is a schematic structural diagram of the material pushing mechanism.
[0020] Figure 3 For the present utility model Figure 1 It is a schematic structural diagram of the forward and reverse conveyor belts.
[0021] Reference numerals: 1, conveyor; 2, loading machine; 3, slicing machine; 4, forward turning machine; 5, corner cutting machine; 6, reverse turning machine; 7, forward and reverse conveyor belts; 8, strip cutting machine; 9, packing machine; 10, first cylinder; 11, pushing plate; 12, material pushing mechanism; 13, table board; 14, second cylinder; 15, third cylinder; 16, fourth cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the drawings herein can be arranged and designed in a variety of different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0025] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present utility model is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0027] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "installed", "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] Embodiment 1:
[0029] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a continuous processing production line for carbon products comprises a conveyor 1 and a feeder 2, a noodle cutter 3, a forward flipper 4, an angle cutter 5, a reverse flipper 6, a forward and reverse conveyor belt 7, a strip cutter 8 and a baler 9 which are arranged in sequence along the forward direction of the conveyor 1; a first cylinder 10 is arranged between the conveyor 1 and the feeding end of the forward and reverse conveyor belt 7; a pushing mechanism 12 is arranged between the reversing end of the forward and reverse conveyor belt 7 and the strip cutter 8, and the pushing mechanism 12 comprises a platen 13, a second cylinder 14, a third cylinder 1 5 and the fourth cylinder 16, the table 13 is installed between the reversing end of the forward and reverse conveyor belt 7 and the feeding end of the slitter 8, the second cylinder 14 and the third cylinder 15 are respectively installed on the adjacent two sides of the table 13, and the second cylinder 14 and the third cylinder 15 are respectively opposite to the slitter 8 and the forward and reverse conveyor belt 7, the fourth cylinder 16 is installed on the slitter 8 and opposite to the table 13; the first cylinder 10, the second cylinder 14, the third cylinder 15 and the fourth cylinder 16 are all installed with a push plate 11 on the power output end.
[0030] The calcined carbon blocks are transported to the conveyor 1 by the feeder 2, and then cut by the slicer 3 to obtain block or flake carbon. Flake carbon is a more common processing situation. The following uses the flake carbon processing as an example. The flake carbon continues to move forward on the conveyor 1 to the angle cutter 5. If the angle is cut, the angle cutter 5 is used. There is no need to directly pass through the angle cutter 5 (not working) to enter the forward and reverse conveyor belts 7, and then transported forward to the strip cutter 8. The flake carbon is cut into strips of carbon, and finally the strips of carbon are sent to the baler for packaging.
[0031] It should be noted that the cooperation among the forward turning machine 4, the angle cutting machine 5 and the reverse turning machine 6 can achieve the purpose of cutting the angles of the upper and lower surfaces, and is suitable for the situation where carbon corners need to be processed.
[0032] Preferably, the forward and reverse conveyor belts 7 are composed of two belt conveyors with opposite rotation directions.
[0033] The two belt conveyors have opposite conveying directions, and materials can be transported between the conveyor and the strip cutter.
[0034] Preferably, the strip cutter 8 and the forward and reverse conveyor belts 7 are arranged in pairs, and there are at least two pairs. The strip cutter 8 is a hydraulic shearing machine. The shearing directions of at least two strip cutters 8 are arranged vertically.
[0035] The cooperation between the two pairs of strip cutters 8 and the forward and reverse conveyor belts 7 can cut the strip carbon into small pieces, and the cutting directions of the two strip cutters 8 are required to be perpendicular.
[0036] Preferably, the loading machine 2 is a overhead crane.
[0037] Preferably, the cutting machine 3 and the chamfering machine 5 are sawing machines.
[0038] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A continuous processing production line for carbon products, characterized in that: It includes a conveyor (1), a loading machine (2), a slicing machine (3), a forward turning machine (4), a corner cutting machine (5), a reverse turning machine (6), a positive and negative conveyor belt (7), a strip cutting machine (8) and a packing machine (9) arranged in sequence along the forward direction of the conveyor (1); among them, A first cylinder (10) is arranged between the feeding end of the conveyor (1) and the feeding end of the positive and negative conveyor belt (7); A pushing mechanism (12) is arranged between the reversing end of the positive and negative conveyor belt (7) and the strip cutting machine (8). The pushing mechanism (12) includes a table board (13), a second cylinder (14), a third cylinder (15) and a fourth cylinder (16). The table board (13) is installed between the reversing end of the positive and negative conveyor belt (7) and the feeding end of the strip cutting machine (8). The second cylinder (14) and the third cylinder (15) are respectively installed on two adjacent sides of the table board (13), and the second cylinder (14) and the third cylinder (15) are respectively facing the strip cutting machine (8) and the positive and negative conveyor belt (7). The fourth cylinder (16) is installed on the strip cutting machine (8) and is facing the table board (13); Pushing plates (11) are installed on the power output ends of the first cylinder (10), the second cylinder (14), the third cylinder (15) and the fourth cylinder (16).
2. The continuous processing production line for carbon products according to claim 1, wherein: The positive and negative conveyor belt (7) is composed of two belt conveyors with opposite rotation directions.
3. The continuous processing production line for carbon products according to claim 1, characterized in that: The strip cutting machine (8) and the positive and negative conveyor belt (7) are arranged in pairs, and there are at least two pairs.
4. The continuous processing production line for carbon products according to claim 3, wherein: The strip cutting machine (8) is a hydraulic shearing machine.
5. The continuous processing production line for carbon products according to claim 3, characterized in that: The shearing directions of at least two strip cutting machines (8) are vertically arranged.
6. The continuous processing production line for carbon products according to claim 1, wherein: The loading machine (2) is a gantry crane.
7. The continuous processing production line for carbon products according to claim 1, characterized in that: The slicing machine (3) and the corner cutting machine (5) are sawing machines.