Punching die

Abstract

The utility model provides a punching die which comprises a supporting base, a waste output port, a lower die, a guide pillar, an upper die, a support and a force application push rod, the waste output port is formed in the lower portion of the supporting base, the lower die is fixedly installed in the middle of the surface of the supporting base, and the guide pillar is fixedly installed on the outer side of the surface of the supporting base; the upper die is installed on the guide columns in a sliding mode, the supports are fixedly installed on the two sides of the supporting base and extend upwards, and the force application push rods are fixedly installed between the upper die and the supports; due to the arrangement of the lower die and the upper die, the punching needle can be rapidly replaced according to needs, the requirement for machining holes in different positions can be met, the overall precision is high, and the die cannot be damaged.

Description

Technical Field

[0001] The utility model relates to the technical field of punching dies, in particular to a punching die. Background Art

[0002] As an important processing tool, punching dies are widely used in fields such as metal processing, plastic processing, and electronic product manufacturing. In industrial production, the punching process applies a certain pressure on the material through the die, causing the material to undergo plastic deformation or fracture under the action of the die, thereby forming holes of the required shape. This process has the advantages of high efficiency, precision, and high automation, and thus occupies an important position in modern manufacturing.

[0003] Although traditional punching dies perform well in many aspects, there are still some problems and limitations in practical applications: insufficient precision: traditional punching dies sometimes have difficulty meeting high - requirement manufacturing standards in terms of punching precision and consistency, especially in the processing of micro - holes and high - precision holes; poor flexibility: traditional dies are usually designed for holes of specific specifications and shapes, and it is difficult to adapt to the processing requirements of holes with different specifications and positions. This results in frequent die replacement and long adjustment times, affecting production efficiency; inconvenient waste treatment: if the waste generated during the punching process cannot be discharged in a timely and effective manner, it will accumulate in the die, affecting the normal operation of the die and the punching quality; complex maintenance: the structure of traditional dies is relatively complex, and the replacement and maintenance of components are inconvenient, increasing the downtime and maintenance costs of the equipment.

[0004] Therefore, it is very necessary to invent a punching die. Summary of the Utility Model

[0005] In order to solve the above - mentioned technical problems, the utility model provides a punching die to solve the problems that the existing structure still cannot quickly replace the punching needle as needed, cannot meet the processing of holes at different positions, has poor overall precision, and is prone to causing damage to the die. A punching die includes a support base, a waste output port, a lower die, a guide post, an upper die, a bracket, and a force - applying push rod, wherein: the waste output port is opened at the lower part of the support base, and the lower die is fixedly installed at the middle position on the surface of the support base, and the guide post is fixedly installed on the outer side of the surface of the support base; the upper die is slidably installed on the guide post, and the bracket is fixedly installed on both sides of the support base and extends upward, and the force - applying push rod is fixedly installed between the upper die and the bracket.

[0006] The lower die includes a bottom support table, an upper pressing table, an extension seat, and a pneumatic push rod. The bottom support table is fixedly installed at the middle position on the surface of the support base, and extension seats are fixedly installed on both sides of the upper pressing table; the pneumatic push rod is fixedly installed between the extension seat and the support base.

[0007] The upper die includes a sliding support plate, a stabilizing cylinder, a fixed surface, a connecting plate and a punch pin. The stabilizing cylinder is fixedly installed inside the sliding support plate, and the sliding support plate is slidably installed on the guide pillar. The fixed surface is fixedly installed between two groups of sliding support plates, the connecting plate is fixedly installed below the fixed surface, and the punch pin is fixedly installed below the connecting plate.

[0008] The bottom support platform inside the lower die is a steel metal platform. A rectangular through hole is provided inside the bottom support platform and is connected to the waste output port. The upper pressing platform can be pressed towards the bottom support platform by a pneumatic push rod, and a punch pin hole is provided inside the upper pressing platform. It has the following functions: ① The bottom support platform: serves as the foundation of the lower die, provides a support platform for the material, and is connected to the waste output port through the rectangular through hole to facilitate the discharge of waste; ② The upper pressing platform: is fixedly installed above the bottom support platform, moves up and down through a pneumatic push rod, presses the material and guides the punch pin to punch holes. After pressing, the material will not shift or bend due to the punching work.

[0009] The sliding support plate inside the upper die can reciprocally slide on the guide pillar under the action of a force-applying push rod. The connecting plate is connected and fixed to the fixed surface by bolts, and the connecting plate can be quickly disassembled and installed. The punch pin is installed inside the connecting plate by bolts, and the punch pin can be quickly disassembled and installed. It has the following functions: ① Flexibility and adaptability: By designing the connecting plate and the punch pin that are easy to quickly disassemble and install, the upper die can flexibly adapt to the processing requirements of different hole positions and hole diameters. This enables the same die system to be used for multiple different punching tasks, improving the applicability and economy of the equipment; ② Improving processing efficiency: Quickly replacing the connecting plate and the punch pin reduces the time required for replacing tools and adjusting the equipment, thereby improving the overall processing efficiency. This is particularly important for production lines that need to frequently change processing specifications; ③ Precise alignment and stability: The structural design of the upper die ensures the precise alignment of the punch pin during the punching process. The sliding support plate and the stabilizing cylinder ensure the smooth sliding of the upper die on the guide pillar, thus ensuring the processing accuracy.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The setting of the lower die of the utility model has the following functions: ① The bottom support platform: serves as the foundation of the lower die, provides a support platform for the material, and is connected to the waste output port through the rectangular through hole to facilitate the discharge of waste; ② The upper pressing platform: is fixedly installed above the bottom support platform, moves up and down through a pneumatic push rod, presses the material and guides the punch pin to punch holes. After pressing, the material will not shift or bend due to the punching work.

[0012] 2. The setting of the upper die of the present utility model has the following functions: ① Flexibility and adaptability: By designing the connecting plate and the punching pin that are easy to disassemble and install quickly, the upper die can flexibly adapt to the processing requirements of different hole positions and hole diameters. This enables the same die system to be used for a variety of different punching tasks, improving the applicability and economy of the equipment; ② Improving processing efficiency: Quickly replacing the connecting plate and the punching pin reduces the time required for tool replacement and equipment adjustment, thereby improving the overall processing efficiency, which is particularly important for production lines that need to frequently change processing specifications; ③ Precise alignment and stability: The structural design of the upper die ensures the precise alignment of the punching pin during the punching process, and the sliding support plate and the stabilizing cylinder ensure the smooth sliding of the upper die on the guide pillar, thus ensuring the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model.

[0014] Figure 2 is an enlarged view of part A of the present utility model.

[0015] Figure 3 is an enlarged view of part B of the present utility model.

[0016] In the figure:

[0017] support base 1, waste output port 2, lower die 3, bottom support table 31, upper pressing table 32, extension base 33, pneumatic push rod 34, guide pillar 4, upper die 5, sliding support plate 51, stabilizing cylinder 52, fixing surface 53, connecting plate 54, punching pin 55, bracket 6, force-applying push rod 7. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to enable those skilled in the art of the present technology to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0019] As shown in the attached Figure 1 to the attached Figure 3 figure.

[0020] A punching die provided by the utility model includes a support base 1, a waste output port 2, a lower die 3, a guide post 4, an upper die 5, a bracket 6 and a force-applying push rod 7, where: the waste output port 2 is opened at the lower part of the support base 1, and the lower die 3 is fixedly installed at the middle position on the surface of the support base 1, and the guide post 4 is fixedly installed on the outer side of the surface of the support base 1; the upper die 5 is slidably installed on the guide post 4, and the bracket 6 is fixedly installed on both sides of the support base 1 and extends upward, and the force-applying push rod 7 is fixedly installed between the upper die 5 and the bracket 6.

[0021] The lower die 3 includes a bottom support table 31, an upper pressing table 32, an extension seat 33 and a pneumatic push rod 34, and the bottom support table 31 is fixedly installed at the middle position on the surface of the support base 1, and extension seats 33 are fixedly installed on both sides of the upper pressing table 32; the pneumatic push rod 34 is fixedly installed between the extension seat 33 and the support base 1.

[0022] The upper die 5 includes a sliding support plate 51, a stabilizing cylinder 52, a fixed surface 53, a connecting plate 54 and a punching needle 55, and the stabilizing cylinder 52 is fixedly installed inside the sliding support plate 51 and is slidably installed on the guide post 4; the fixed surface 53 is fixedly installed between two groups of sliding support plates 51, and the connecting plate 54 is fixedly installed below the fixed surface 53, and the punching needle 55 is fixedly installed below the connecting plate 54.

[0023] The bottom support table 31 inside the lower die 3 is a steel metal table, and a rectangular through hole is provided inside the bottom support table 31 and is communicated with the waste output port 2; the upper pressing table 32 can be pressed against the bottom support table 31 by the pneumatic push rod 34, and a punching needle hole is provided inside the upper pressing table 32.

[0024] The sliding support plate 51 inside the upper die 5 can reciprocally slide on the guide post 4 under the action of the force-applying push rod 7, and the connecting plate 54 is connected and fixed to the fixed surface 53 by bolts, and the connecting plate 54 can be quickly disassembled and installed; the punching needle 55 is installed inside the connecting plate 54 by bolts, and the punching needle 55 can be quickly disassembled and installed.

[0025] A punching die is a mechanical tool for punching holes in materials and is widely used in fields such as metal processing and plastic processing. This article will introduce in detail the working principle of a specific punching die, which includes components such as a support base, a waste output port, a lower die, a guide post, an upper die, a bracket and a force-applying push rod.

[0026] 1. Structural composition

[0027] Support base 1: Provides support and stability for the entire die.

[0028] Waste output port 2: Located at the lower part of the support base 1, used to discharge the waste generated by punching.

[0029] Lower die 3: Fixed and installed at the middle position of the support base 1, including a bottom support table 31, an upper pressing table 32, an extension base 33 and a pneumatic push rod 34.

[0030] Guide pillar 4: Fixed and installed on the outside of the support base 1, used to guide the sliding of the upper die 5.

[0031] Upper die 5: Slidingly installed on the guide pillar 4, including a sliding support plate 51, a stabilizing cylinder 52, a fixed surface 53, a connecting plate 54 and a punching needle 55.

[0032] Bracket 6: Fixed and installed on both sides of the support base 1 and extending upward to support the force-applying push rod 7.

[0033] Force-applying push rod 7: Installed between the upper die 5 and the bracket 6, used to push the upper die 5 to slide on the guide pillar 4.

[0034] 2. Working process

[0035] Preparation work:

[0036] Before the punching operation, ensure that the material is placed on the bottom support table 31 of the lower die 3, and the position of the material needs to be aligned with the punching positions of the upper pressing table 32 and the punching needle 55.

[0037] According to the punching requirements, select the appropriate connecting plate 54 and punching needle 55 and install them on the upper die 5.

[0038] Start the punching die:

[0039] Start the pneumatic system, and the pneumatic push rod 34 presses the upper pressing table 32 downward to compact the material and fix the position of the material.

[0040] The force-applying push rod 7 starts to act, pushing the upper die 5 downward along the guide pillar 4.

[0041] Punching process:

[0042] The upper die 5 slides downward along the guide pillar 4 under the action of the force-applying push rod 7, and the sliding support plate 51 and the stabilizing cylinder 52 ensure the smooth and accurate movement of it.

[0043] When the punching needle 55 of the upper die 5 reaches the surface of the material, the punching needle 55 pierces into the material, and the punching of the material is realized through the punching hole of the upper pressing table 32.

[0044] The waste material falls into the waste output port 2 through the rectangular through hole of the bottom support table 31 of the lower die 3 and is discharged outside the die.

[0045] Reset and cycle:

[0046] After the punching is completed, the force-applying push rod 7 retracts, and the upper die 5 slides back to the initial position on the guide pillar 4.

[0047] The pneumatic push rod 34 releases the pressure on the upper platen 32, and the material is taken out from the bottom support table 31 or continues to move to the next punching position.

[0048] Repeat the above steps for the next punching operation.

[0049] 3. Features and Advantages

[0050] Flexibility and adaptability: The connecting plate 54 and the punching needle 55 can be quickly replaced to adapt to punching requirements at different positions and of different sizes.

[0051] High efficiency: The quick replacement and adjustment design reduces the downtime and improves the processing efficiency.

[0052] High precision: The sliding support plate 51 and the stabilizing cylinder 52 of the upper die 5 ensure high precision and stability during the punching process.

[0053] Scrap handling: The scrap is directly discharged through the rectangular through-hole on the bottom support table 31, avoiding scrap accumulation and improving the work efficiency and the service life of the die.

[0054] Any technical solution using the technical solution described in the present utility model, or any technical solution designed by those skilled in the art inspired by the technical solution of the present utility model and achieving the above technical effects shall fall within the protection scope of the present utility model.

Claims

1. A punching die, characterized in that: It includes a support base (1), a waste output port (2), a lower mold (3), guide pillars (4), an upper mold (5), a bracket (6), and a force-applying push rod (7), where: The waste output port (2) is opened at the lower part of the support base (1), and the lower mold (3) is fixedly installed at the middle position on the surface of the support base (1), and the guide pillars (4) are fixedly installed on the outer side of the surface of the support base (1); The upper mold (5) is slidably installed on the guide pillars (4), and the brackets (6) are fixedly installed on both sides of the support base (1) and extend upward, and the force-applying push rod (7) is fixedly installed between the upper mold (5) and the brackets (6).

2. The punching die according to claim 1, characterized in that: The lower mold (3) includes a bottom support table (31), an upper pressing table (32), an extension base (33), and a pneumatic push rod (34), and the bottom support table (31) is fixedly installed at the middle position on the surface of the support base (1), and extension bases (33) are fixedly installed on both sides of the upper pressing table (32); The pneumatic push rod (34) is fixedly installed between the extension base (33) and the support base (1).

3. A punching die as claimed in claim 1, characterized in that: The upper mold (5) includes a sliding support plate (51), a stabilizing cylinder (52), a fixing surface (53), a connecting plate (54), and a punching needle (55), and a stabilizing cylinder (52) is fixedly installed inside the sliding support plate (51) and is slidably installed on the guide pillars (4); The fixing surface (53) is fixedly installed between two groups of sliding support plates (51), and the connecting plate (54) is fixedly installed below the fixing surface (53), and the punching needle (55) is fixedly installed below the connecting plate (54).

4. A punching die according to claim 2, characterized in that: The bottom support table (31) inside the lower mold (3) is a steel metal table, and rectangular through holes are provided inside the bottom support table (31) and are communicated with the waste output port (2); The upper pressing table (32) can be pressed against the bottom support table (31) by the pneumatic push rod (34), and a punching needle hole is provided inside the upper pressing table (32).

5. A punching die according to claim 3, characterized in that: The sliding support plate (51) inside the upper mold (5) can reciprocally slide on the guide pillars (4) under the action of the force-applying push rod (7), and the connecting plate (54) is connected and fixed to the fixing surface (53) by bolts, and the connecting plate (54) can be quickly disassembled and installed; The punching needle (55) is installed inside the connecting plate (54) by bolts, and the punching needle (55) can be quickly disassembled and installed.

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