Environment-friendly insulator glaze spraying device
The integrated treatment system in the insulator coating device captures and treats harmful emissions, addressing environmental pollution from solvent vapors and waste water.
Patent Information
- Application Number
- CN202422338317.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing insulator glaze spraying device generates waste gas and wastewater during the glaze spraying process, resulting in environmental pollution. It is necessary to design an environmentally friendly device that can centrally treat waste gas and wastewater.
An environmentally friendly insulator glaze spray device including exhaust gas treatment components and collection components is designed. The activated carbon plate is used to absorb harmful substances in the waste gas, and the harmful substances are condensed into liquid through a condensation tube. The wastewater is treated through the filter plate and discharged to achieve centralized treatment of waste gas and wastewater.
Effectively avoid the pollution caused to the environment caused by the discharge of waste gas and wastewater, and improve environmental quality.
Smart Images

Figure CN223099526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of insulator processing, in particular to an environment-friendly insulator glazing device. Background Technique
[0002] Insulator glazing is a process of spraying a layer of glaze on the surface of an insulator, aiming to improve the electrical performance, mechanical strength, weather resistance and anti-pollution performance of the insulator. The existing insulator glazing devices usually fix the insulator in the glazing device through a fixture, spray the glaze onto the surface of the insulator through a nozzle, and after glazing is completed, clean the excess glaze or residues on the surface of the insulator. However, since the glaze contains organic solvents, waste gas will be volatilized during the spraying process, and waste water will be generated when cleaning the insulator by washing down the excess glaze or residues. The emission of waste gas and waste water is likely to cause environmental pollution, thus affecting the environmental quality.
[0003] Therefore, it is necessary to design an environment-friendly insulator glazing device that can centrally treat waste gas and waste water, avoid environmental pollution caused by the emission of waste gas and waste water, and improve the environmental quality. Content of the Utility Model
[0004] In order to overcome the shortcomings of the existing insulator glazing device, where the glaze contains organic solvents, waste gas will be volatilized during the spraying process, and waste water will be generated when cleaning the insulator by washing down the excess glaze or residues, and the emission of waste gas and waste water is likely to cause environmental pollution, thus affecting the environmental quality, the utility model provides an environment-friendly insulator glazing device that can centrally treat waste gas and waste water, avoid environmental pollution caused by the emission of waste gas and waste water, and improve the environmental quality.
[0005] Technical Solution: An environment-friendly insulator glazing device includes a working box, an isolation rack, a motor, a first placement tray, an electric push rod, a second placement tray, a nozzle, a connecting pipe, a waste gas treatment component and a collection component. An isolation rack is connected to the middle of the working box, a motor is connected to the middle of the isolation rack, a first placement tray is connected to the output shaft of the motor, an electric push rod is connected to the upper side of the working box, a second placement tray is rotatably connected to the telescopic end of the electric push rod, a connecting pipe is connected to the inner side of the upper rear part of the working box, nozzles are connected to both the left and right parts of the connecting pipe, a waste gas treatment component is arranged on the right part of the working box, and a collection component is arranged at the lower part of the working box.
[0006] As an improvement of the above solution, the waste gas treatment component includes a filter screen, an activated carbon plate, a first treatment box, a fan, a condensation pipe and a first water outlet pipe. The filter screen is connected to the inner side of the upper right part of the working box, the activated carbon plate is slidably connected to the right part of the working box, the first treatment box is connected to the upper right side of the working box, the fan is rotatably connected to the upper part of the first treatment box, the condensation pipe is connected to the inner side of the upper part of the first treatment box, and the first water outlet pipe is connected to the lower side of the first treatment box.
[0007] As an improvement of the above solution, the collection component includes a second treatment tank, a filter plate and a second water outlet pipe. The lower part of the working tank is connected to the second treatment tank, the upper part of the second treatment tank is connected to the filter plate, and the right side of the lower part of the second treatment tank is connected to the second water outlet pipe.
[0008] As an improvement of the above solution, it further includes a sealing door, and the upper and lower parts of the working tank are rotatably connected with sealing doors.
[0009] As an improvement of the above solution, handles are provided on the front sides of the right parts of the sealing doors.
[0010] As an improvement of the above solution, it further includes a water spraying pipe, and the upper part of the working tank is connected with the water spraying pipe.
[0011] Intended effect: The harmful substances in the waste gas are adsorbed by the activated carbon plate in the present utility model. Then, through the condensation pipe, the harmful substances that are easy to condense in the waste gas form liquids and are discharged into the second treatment tank through the first water outlet pipe. After that, the waste water is discharged into the second treatment tank, achieving the effect of being able to centrally treat the waste gas and waste water, avoiding environmental pollution caused by the discharge of waste gas and waste water, and improving the environmental quality. Description of the Drawings
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0013] Figure 2 It is a first sectional three-dimensional structural schematic diagram of the present utility model.
[0014] Figure 3 It is a second three-dimensional structural schematic diagram of the present utility model.
[0015] Names of the reference numerals in the figures: 1. Working tank, 2. Sealing door, 3. Isolation rack, 4. Motor, 5. First placement tray, 6. Electric push rod, 7. Second placement tray, 8. Nozzle, 9. Connecting pipe, 10. Filter net, 11. Water spraying pipe, 12. Activated carbon plate, 13. First treatment tank, 14. Fan, 15. Condensation pipe, 16. First water outlet pipe, 17. Second treatment tank, 18. Filter plate, 19. Second water outlet pipe. Detailed Embodiment
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0017] An environmentally friendly insulator glazing device, as Figures 1 - 3 shown, includes a working box 1, a sealing door 2, an isolation rack 3, a motor 4, a first placement plate 5, an electric push rod 6, a second placement plate 7, a nozzle 8, a connecting pipe 9, a water spraying pipe 11, an exhaust gas treatment component and a collection component. Sealing doors 2 are rotatably connected to both the upper and lower parts of the working box 1. Handles are provided on the front sides of the right parts of the sealing doors 2 for easy grasping and opening. An isolation rack 3 is connected to the middle of the working box 1. A motor 4 is connected to the middle of the isolation rack 3. A first placement plate 5 is connected to the output shaft of the motor 4. An electric push rod 6 is connected to the upper side of the working box 1. A second placement plate 7 is rotatably connected to the telescopic end of the electric push rod 6. A connecting pipe 9 is connected to the inner side of the upper rear part of the working box 1. Nozzles 8 are connected to both the left and right parts of the connecting pipe 9. A water spraying pipe 11 is connected to the upper part of the working box 1. An exhaust gas treatment component is provided on the right part of the working box 1. A collection component is provided on the lower part of the working box 1.
[0018] As Figures 1 - 3 shown, the exhaust gas treatment component includes a filter screen 10, an activated carbon plate 12, a first treatment box 13, a fan 14, a condensing pipe 15 and a first water outlet pipe 16. The filter screen 10 is connected to the inner side of the upper right part of the working box 1. The activated carbon plate 12 is slidably connected to the right part of the working box 1. A first treatment box 13 is connected to the upper right side of the working box 1. A fan 14 is rotatably connected to the upper part of the first treatment box 13. The condensing pipe 15 is connected to the inner side of the upper part of the first treatment box 13. The first water outlet pipe 16 is connected to the lower side of the first treatment box 13.
[0019] As Figures 1 - 3 shown, the collection component includes a second treatment box 17, a filter plate 18 and a second water outlet pipe 19. The second treatment box 17 is connected to the lower part of the working box 1. The filter plate 18 is connected to the upper part of the second treatment box 17. The second water outlet pipe 19 is connected to the lower right side of the second treatment box 17.
[0020] When using this device, first place the working box 1 in the insulator glazing area, then hold the handle and turn to open the upper sealing door 2. Then place the insulator between the first placement tray 5 and the second placement tray 7. Next, start the electric push rod 6 to drive the second placement tray 7 to move downward so that the second placement tray 7 contacts the insulator to clamp and fix the insulator. After the fixation is completed, turn to close the upper sealing door 2. Then start the motor 4 to drive the first placement tray 5 to rotate so that the insulator and the second placement tray 7 rotate. Then connect the glaze externally through the connecting pipe 9 so that the glaze is sprayed onto the insulator through the nozzle 8. At the same time, start the fan 14. The waste gas generated during the glazing process enters the first treatment box 13 through the filter screen 10 and the activated carbon plate 12. The harmful substances in the waste gas are adsorbed by the activated carbon plate 12. After that, connect the cooling water externally through the condenser pipe 15. Through the condenser pipe 15, the harmful substances in the waste gas that are easy to condense form liquids and are discharged into the second treatment box 17 through the first water outlet pipe 16. The gas is discharged from above the first treatment box 13 after being treated. When it is necessary to clean the insulator, the insulator can be cleaned by connecting a water source externally through the water spray pipe 11 so that the waste water is discharged into the second treatment box 17 through the isolation frame 3. The fixed substances are filtered by the filter plate 18. Then pour the waste water treatment agent into the second treatment box 17 to treat the waste water. The treated water is discharged through the second water outlet pipe 19. Thus, the waste gas and waste water can be centrally treated to avoid environmental pollution caused by the emission of waste gas and waste water and improve the environmental quality.
[0021] Although the present invention has been described in detail with reference to the above embodiments, it is obvious to those skilled in the art through the present disclosure that various changes or modifications can be made to the present invention without departing from the principle and spirit scope defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, rather than to limit the present invention, and the scope of protection is defined by the content of the claims.
Claims
1. An environmentally friendly insulator glazing device, characterized in that, It includes a working box (1), an isolation rack (3), a motor (4), a first placement tray (5), an electric push rod (6), a second placement tray (7), a nozzle (8), a connecting pipe (9), an exhaust gas treatment component and a collection component. The middle of the working box (1) is connected with the isolation rack (3), the middle of the isolation rack (3) is connected with the motor (4), the output shaft of the motor (4) is connected with the first placement tray (5), the upper side of the working box (1) is connected with the electric push rod (6), the telescopic end of the electric push rod (6) is rotatably connected with the second placement tray (7), the inner side of the upper rear part of the working box (1) is connected with the connecting pipe (9), both the left and right parts of the connecting pipe (9) are connected with the nozzle (8), an exhaust gas treatment component is arranged on the right part of the working box (1), and a collection component is arranged on the lower part of the working box (1).
2. The environmentally friendly insulator glazing device according to claim 1, characterized in that, The exhaust gas treatment component includes a filter screen (10), an activated carbon plate (12), a first treatment box (13), a fan (14), a condensing pipe (15) and a first water outlet pipe (16). The inner side of the upper right part of the working box (1) is connected with the filter screen (10), the activated carbon plate (12) is slidably connected to the right part of the working box (1), the upper right side of the working box (1) is connected with the first treatment box (13), the upper part of the first treatment box (13) is rotatably connected with the fan (14), the inner side of the upper part of the first treatment box (13) is connected with the condensing pipe (15), and the lower side of the first treatment box (13) is connected with the first water outlet pipe (16).
3. The environmentally friendly insulator glazing device according to claim 2, characterized in that, The collection component includes a second treatment box (17), a filter plate (18) and a second water outlet pipe (19). The lower part of the working box (1) is connected with the second treatment box (17), the upper part of the second treatment box (17) is connected with the filter plate (18), and the lower right side of the second treatment box (17) is connected with the second water outlet pipe (19).
4. The environmentally friendly insulator glazing device according to claim 3, characterized in that, It also includes a sealing door (2), and the upper and lower parts of the working box (1) are both rotatably connected with the sealing door (2).
5. The environmentally friendly insulator glazing device according to claim 4, characterized in that, Handles are arranged on the front sides of the right parts of the sealing door (2).
6. The environmentally friendly insulator glazing device according to claim 5, characterized in that, It also includes a water spraying pipe (11), and the upper part of the working box (1) is connected with the water spraying pipe (11).