Inclined ceramic tile chamfering machine

The tilted ceramic tile corner cutting machine addresses inconsistencies and environmental issues in tile cutting by using adjustable pressure wheels and a sloped support surface with integrated dust and water management, ensuring precise and efficient cutting.

CN223099598UActive Publication Date: 2025-07-15XIANGYANG TITANIUM ARTS & CRAFTS CO LTD
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Patent Information

Application Number
CN202422334023.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Traditional artificial tiles are difficult to ensure the consistency of angles, and dust pollution at the construction site is severe, and water resources are wasted.

Method used

A tilt tile chamfering machine is designed, including frames, support bevels, chamfered blades, press wheels and dust collection systems, to achieve standard chamfering through mechanized operations, and to reduce dust and water waste using bevel design and dust collection devices.

Benefits of technology

Standardized tiles chamfers are achieved, which reduces errors, reduces dust pollution and waste of water resources, and improves the cleanliness of the construction environment and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inclined ceramic tile chamfering machine, which relates to the technical field of ceramic tile chamfering, and comprises a rack, the upper end face of the rack is provided with a supporting inclined plane, the lower end of the supporting inclined plane is transversely provided with a guiding rule, the upper end of the guiding rule is fixedly provided with a plurality of L-shaped backup plates, and the longitudinal side wall of each L-shaped backup plate is adjustably provided with a wheel body carrier. A mounting base is slidably inserted into the bottom end of the wheel body carrier, a pressing wheel is rotatably arranged at the bottom end of the mounting base, and the vertical height between the pressing wheel and the supporting slope is adjustable; a transmission motor located below the supporting inclined face is arranged on the machine frame, the output end of the transmission motor is fixedly connected with the axial side wall of the chamfering blade, and a cutter groove obliquely extending to the side wall of the side, facing the higher height of the supporting inclined face, of the guiding rule is formed in the bottom wall of the guiding rule. The utility model relates to an inclined ceramic tile chamfering machine, which can better finish chamfering work, solves the problems of various unqualified chamfers caused by different techniques and technologies of operators, reduces chamfering errors, and prevents a large amount of dust suppression water from flowing out during construction.
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Description

Technical Field

[0001] The utility model relates to the technical field of stone cutting, in particular to an inclined tile chamfering machine. Background Art

[0002] When tiling at the external corner position of a wall, it is necessary to chamfer the tiles. In the traditional method, a hand-held cutting machine is relied on for chamfering by hand. In this way, it is difficult to ensure the chamfering angle, and a lot of dust is generated at the construction site, and the environment is very poor.

[0003] According to the Chinese utility model patent, a tile chamfering machine (publication number: CN213797472U, publication date: July 27, 2021) is disclosed, which includes a dust collection box. A driving motor and a dust suppression waterway are arranged in the dust collection box. A cutting disc is installed on the driving motor, and the cutting disc is inclined at 45 degrees. During operation, a pair of fluent strips are placed in the water tank, the water pump switch of the dust suppression waterway is turned on, the driving motor is turned on, the tile is placed flat on the fluent strips, and the side of the tile that needs to be chamfered is located on the side facing the cutting disc. The tile edge is cut when passing through the cutting disc. The above-mentioned tile chamfering machine can complete the chamfering work well. However, due to different operating techniques of the operator during operation, various unqualified chamfers will appear, and a large amount of water will flow out. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a tile processing center that allows the operator to conveniently and quickly complete standard chamfering and avoid a large amount of dust suppression water from flowing out during construction, so as to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the utility model provides the following technical solutions: an inclined tile chamfering machine, including:

[0006] A frame, on the upper end surface of the frame there is a support inclined surface, one end of the support inclined surface is high and the opposite end is low, and there are hollow holes on the support inclined surface;

[0007] At the low end of the support inclined surface in the horizontal direction, there is a straightedge. A plurality of L-shaped support plates are fixed on the upper end of the straightedge. A wheel carrier is adjustably arranged on the longitudinal side wall of the L-shaped support plate. The bottom end of the wheel carrier is slidably inserted into a mounting seat, and a pressing wheel is rotatably arranged at the bottom end of the mounting seat. The vertical height between the pressing wheel and the support inclined surface is adjustable;

[0008] A chamfering blade. A driving motor is arranged on the frame below the support inclined surface. The output end of the driving motor is fixedly connected to the axial side wall of the chamfering blade. A knife groove is formed in the bottom wall of the straightedge and extends obliquely to the side wall of the straightedge facing the high side of the support inclined surface. The chamfering blade is placed in the knife groove and is arranged parallel to the inner top wall of the knife groove. The edge side wall of the chamfering blade extends out of the knife groove opening and is higher than the support inclined surface.

[0009] In a further embodiment, lifting sliding grooves are provided on both sides of the longitudinal side wall of the L-shaped backrest, and both sides of the wheel body carrier are respectively slidably clamped in the two lifting sliding grooves. A quick-pressing screw for fixing the wheel body carrier is provided on the longitudinal side wall of the L-shaped backrest.

[0010] In a further embodiment, a slot for slidably inserting and connecting with the mounting seat is opened at the bottom end of the wheel body carrier, and a spring is provided in the slot. The bottom end of the spring is fixedly connected to the upper end surface of the mounting seat.

[0011] In a further embodiment, the included angle between the pressing wheel and the measuring rule is 2° - 12°.

[0012] In a further embodiment, a funnel is provided on the frame directly below the hollow hole;

[0013] A V-shaped groove is provided in the funnel;

[0014] A dust collection box is further provided on the frame below the funnel.

[0015] In a further embodiment, it further includes tracks. There are multiple tracks, and two adjacent tracks are parallelly distributed and fixedly arranged on the support inclined plane;

[0016] Mounting grooves are provided on the tracks, and multiple support pulleys are rotatably arranged in the mounting grooves.

[0017] In a further embodiment, the multiple tracks are equally divided into two groups, and the two groups of tracks are cross-arranged on the support inclined plane. One end of one group of tracks extends out of one end of the support inclined plane, and the end of the other group of tracks extends out of the opposite end of the support inclined plane.

[0018] In a further embodiment, the included angle between the support pulley and the track is 2° - 6°.

[0019] Compared with the prior art, the beneficial effects of the present utility model are:

[0020] The present utility model is an inclined tile chamfering machine, which can better complete the chamfering work, solves the problem of various unqualified chamfers caused by different techniques and skills of operators, enables the operator to complete the standard chamfering conveniently and quickly, reduces the chamfering error, and avoids a large amount of dust suppression water from flowing out during construction. It is simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0022] Figure 2 It is a partial structural schematic diagram of an embodiment of the present utility model;

[0023] Figure 3Side view of the embodiment of the present utility model;

[0024] Figure 4 Schematic diagram of the assembled structure of the leveling bar and the pressing wheel in the embodiment of the present utility model;

[0025] Figure 5 Partial top view of the assembled leveling bar and the pressing wheel in the embodiment of the present utility model;

[0026] Figure 6 Partial top view of the track in the embodiment of the present utility model;

[0027] Figure 7 Schematic diagram of the further improved structure of the main body structure in the embodiment of the present utility model.

[0028] In the figure: 1, frame; 2, track; 21, support pulley; 3, leveling bar; 4, L-shaped backing plate; 5, quick-pressing screw; 6, wheel body carrier; 61, mounting seat; 7, pressing wheel; 8, chamfering blade; 9, funnel; 10, drive motor; 11, dust collection box. Specific implementation manner

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment 1, this embodiment provides an inclined tile chamfering machine, as Figure 1 shown, including: a frame 1, the upper end surface of the frame 1 is provided with a support inclined surface, and the support inclined surface serves as a tile chamfering processing table. Moreover, a hollow hole is provided on the support inclined surface, and the setting of the hollow hole is used for dust and water discharge.

[0031] A leveling bar 3 is horizontally arranged at the lower end of the support inclined surface, a plurality of L-shaped backing plates 4 are fixed to the upper end of the leveling bar 3, a wheel body carrier 6 is adjustably arranged on the longitudinal side wall of the L-shaped backing plate 4, the bottom end of the wheel body carrier 6 is slidably inserted with a mounting seat 61, and a pressing wheel 7 is rotatably arranged at the bottom end of the mounting seat 61, and the vertical height between the pressing wheel 7 and the support inclined surface is adjustable; specifically, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, lifting chutes are provided on both sides of the longitudinal side wall of the L-shaped backing plate 4. Both sides of the wheel body carrier 6 are respectively slidably clamped in the two lifting chutes. A quick-press screw 5 for fixing the wheel body carrier 6 is provided on the longitudinal side wall of the L-shaped backing plate 4. A slot slidably inserted with the mounting seat 61 is opened at the bottom end of the wheel body carrier 6. A spring is provided in the slot, and the bottom end of the spring is fixedly connected to the upper end surface of the mounting seat 61. The wheel body carrier 6 can slide up and down along the lifting chute to adjust the rolling height of the pressing wheel 7 installed below the mounting seat 61, and the wheel body carrier 6 at the adjusted height can be fixed by flipping the quick-press bolt.

[0032] And the included angle between the pressing wheel 7 and the measuring rule 3 is 2° - 12°, such as Figure 5 the included angle q shown in the figure, so that the pressing wheel 7 and the measuring rule 3 are not parallelly distributed. At the same time, the elastic force of the spring is used to apply downward pressure, and the pressing wheel 7 installed below the mounting seat 61 is pressed down in real time to ensure that during the process of laterally pushing and chamfering the ceramic tile, the phenomenon of up and down jumping is prevented, thereby avoiding a large size error in the chamfering of the ceramic tile.

[0033] Chamfering blade 8, a driving motor 10 is provided on the frame 1 below the support inclined plane. The output end of the driving motor 10 is fixedly connected to the axial side wall of the chamfering blade 8. A knife groove is opened on the bottom wall of the measuring rule 3 and extends obliquely to the side wall of the measuring rule 3 with a higher height facing the support inclined plane. The chamfering blade 8 is placed in the knife groove and is parallel to the top wall of the knife groove. The edge side wall of the chamfering blade 8 extends out of the notch of the knife groove and is higher than the support inclined plane, as Figure 1 shown in the figure. The driving motor 10 provides rotational power for the chamfering blade 8 to chamfer the ceramic tile passing horizontally through the chamfering blade 8.

[0034] The measuring rule 3, the L-shaped backing plate 4, the wheel body carrier 6, the mounting seat 61 and the pressing wheel 7 form a mechanical wall. Moreover, one end of the support inclined plane is high and the opposite end is low, aiming to make the ceramic tile always closely adhere to the measuring rule 3 and move horizontally forward under the action of the pressing wheel 7 (such as Figure 1 shown in the figure from left to right). During operation, the machine is in an inclined state. The operator stands on the side with a higher position on the support inclined plane. The bright side of the ceramic tile faces downwards. The ceramic tile is attached to the longitudinal side wall of the measuring rule 3 and is rolled under multiple pressing wheels 7, and moves forward uniformly from left to right according to Figure 1 shown in the figure. The obliquely upward pressing wheel 7 presses on the ceramic tile. While moving to the right, the ceramic tile automatically adheres closely to the measuring rule 3 under the action of the obliquely upward pressing wheel 7. The operator only needs to apply a forward thrust to the ceramic tile to ensure that the chamfering of the ceramic tile is qualified, without the operator having to master more operation skills, saving more time and reducing ceramic tile waste.

[0035] In summary, the overall structure can complete the chamfering work well, solve the problem of various unqualified chamfers caused by different operating methods and techniques of the operator, enable the operator to complete the standard chamfering conveniently and quickly, and reduce the chamfering error. Compared with the prior art, the function of the ordinary ceramic tile chamfering machine is expanded, and it becomes a multi-functional ceramic tile processing center with chamfering, cutting, rounding and grooving functions at the same time.

[0036] At the same time, as Figure 2 and Figure 3 shown, a funnel 9 is also provided on the frame 1 directly below the hollow hole.

[0037] A dust collection box 11 is also provided on the frame 1 below the funnel 9. During the processing, in order to prevent dust from flying, a water pipe is usually added to the frame 1 to spray water on the chamfering position, and a large amount of water will overflow. By setting the support inclined plane in an inclined state, on the one hand, a large amount of water will flow to the lower place due to gravity during processing, keeping the chamfering working environment dry. An overflow notch is provided on the side wall of the funnel 9. As Figure 2 shown, a V-shaped groove is provided in the funnel 9, and the water overflows from the overflow notch at the side position of the V-shaped groove and flows into the dust collection box 11 uniformly to avoid residues. On the other hand, due to the gravity of the ceramic tile, it is also convenient for the ceramic tile to better adhere to the ruler 3, improving the qualification rate of ceramic tile processing and enhancing the operator's experience.

[0038] In this embodiment, further, as Figure 1 and Figure 6 shown, it further includes a track 2. There are multiple tracks 2, and two adjacent tracks 2 are parallelly distributed and fixedly arranged on the support inclined plane; an installation groove is provided on the track 2, and a plurality of support pulleys 21 are rotatably arranged in the installation groove. By adding a plurality of support pulleys 21, the sliding resistance when the ceramic tile moves horizontally forward during chamfering is reduced.

[0039] At the same time, the included angle between the support pulley 21 and the track 2 is 2°-6°. The purpose of this move is that the support pulley 21 can change the movement trajectory of the ceramic tile from left to right to an oblique trajectory from left to right and simultaneously moving in the longitudinal side wall direction of the ruler 3. When the ceramic tile moves from left to right uniformly along the ruler 3 and the operator presses on the ceramic tile, while moving to the right, under the action of the support pulley 21 inclined to the track 2, the horizontal forward movement trajectory of the ceramic tile is changed, so that the ceramic tile can automatically adhere to the longitudinal side wall of the ruler 3, assisting the operator to complete the chamfering operation smoothly.

[0040] Embodiment 2 is different from Embodiment 1 in that:

[0041] When the ceramic tile processing center cuts relatively long ceramic tiles, it is necessary to extend the support length of the entire support inclined plane at this time. However, since the size of the support inclined plane is not adjustable, the staggered track 2 needs to be used. As Figure 7As shown, multiple tracks 2 are equally divided into two groups, and the two groups of tracks 2 are cross - arranged on the supporting inclined plane. The tracks 2 are fixed on the supporting inclined plane with screws and arranged alternately and staggeredly. One end of one group of tracks 2 extends out of one end of the supporting inclined plane, and the end of the other group of tracks 2 extends out of the opposite end of the supporting inclined plane, which can lengthen the supporting length of the tracks 2. At the same time, the operator only needs to apply pressure from left to right and downwards, and the supporting pulley 21 can change the movement track of the ceramic tile from left - to - right to an oblique track that moves from left to right and at the same time moves towards the longitudinal side wall direction of the straightedge 3, making the operation simpler and faster.

[0042] By adopting the way of staggered tracks 2, the preset length of the tracks 2 can be greatly shortened and it is easier to carry.

[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Inclined tile chamfering machine, characterized in that, Including: A frame (1), on the upper end surface of the frame (1) there is a support inclined plane, one end of the support inclined plane is high and the opposite end is low, and there are hollow holes on the support inclined plane; At the low end of the support inclined plane in the horizontal direction, there is a straightedge (3), on the upper end of the straightedge (3) there are fixed multiple L-shaped support plates (4), on the longitudinal side walls of the L-shaped support plates (4) there is adjustably arranged a wheel body carrier (6), at the bottom end of the wheel body carrier (6) there is slidably inserted an installation seat (61), at the bottom end of the installation seat (61) there is rotatably arranged a pressing wheel (7), and the vertical height between the pressing wheel (7) and the support inclined plane is adjustable; A chamfering blade (8), on the frame (1) there is a driving motor (10) located below the support inclined plane, the output end of the driving motor (10) is fixedly connected to the axial side wall of the chamfering blade (8), on the bottom wall of the straightedge (3) there is a knife groove that extends obliquely to the side wall of the straightedge (3) facing the higher side of the support inclined plane, the chamfering blade (8) is placed in the knife groove and is arranged parallel to the inner top wall of the knife groove, and the edge side wall of the chamfering blade (8) extends out of the notch of the knife groove and is higher than the support inclined plane.

2. The inclined tile chamfering machine according to claim 1, wherein On both side edges of the longitudinal side wall of the L-shaped support plate (4) there are lifting sliding grooves, both side edges of the wheel body carrier (6) are respectively slidably clamped in the two lifting sliding grooves, and on the longitudinal side wall of the L-shaped support plate (4) there is a quick-press screw (5) for fixing the wheel body carrier (6).

3. The inclined tile chamfering machine according to claim 2, wherein At the bottom end of the wheel body carrier (6) there is a slot for slidably inserting the installation seat (61), and there is a spring in the slot, and the bottom end of the spring is fixedly connected to the upper end surface of the installation seat (61).

4. The inclined tile chamfering machine according to claim 1, wherein, The included angle between the pressing wheel (7) and the straightedge (3) is 2° - 12°.

5. The inclined tile chamfering machine according to claim 1, characterized in that, On the frame (1) there is a funnel (9) located directly below the hollow hole; There is a V-shaped groove in the funnel (9); On the frame (1) there is also a dust collection box (11) located below the funnel (9).

6. The inclined tile chamfering machine according to claim 1, wherein, It further includes tracks (2), there are multiple tracks (2), two adjacent tracks (2) are parallelly distributed and are fixedly arranged on the support inclined plane; On the track (2) there is an installation groove, and multiple support pulleys (21) are rotatably arranged in the installation groove.

7. The inclined tile chamfering machine according to claim 6, wherein, The multiple tracks (2) are equally divided into two groups, the two groups of tracks (2) are cross-arranged on the support inclined plane, one end of one group of tracks (2) extends out of one end of the support inclined plane, and the end of the other group of tracks (2) extends out of the opposite end of the support inclined plane.

8. The inclined tile chamfering machine according to claim 6 or 7, characterized in that, The included angle between the support pulley (21) and the track (2) is 2° - 6°.

Citation Information

Patent Citations

  • Ceramic tile chamfering machine

    CN213797472U