Cutting device for ceramic composite material processing
The cutting device addresses the inefficiency of manual feeding in ceramic composite material processing by integrating an automated feeding mechanism, improving cutting efficiency and safety through automated operations.
Patent Information
- Application Number
- CN202421638694.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing ceramic composite cutting devices lack automatic loading and unloading structure, resulting in insufficiency of cutting.
A cutting device for processing ceramic composite materials including a cutting mechanism and a feeding mechanism is designed, which has automatic loading, cutting and material withdrawal functions. It realizes automatic operation through components such as slide rails, slide tables, motors, cutting discs, electric push rods, etc. to ensure stable conveying and cutting of material rods.
The cutting efficiency of ceramic composite rods is significantly improved, and the operation is safe and the cutting position is not required for staff to directly contact, improving safety and production efficiency.
Smart Images

Figure CN223099599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for processing ceramic composite materials. Background Technique
[0002] Ceramic matrix composites are a class of composite materials with ceramic materials as the matrix and enhanced strength and toughness of ceramic materials through various toughening methods. Currently, the toughening methods of ceramic matrix composites are mainly divided into four types, namely nanoparticle toughening, in-situ self-toughening, bionic structure toughening, and reinforcement toughening. Among them, the research and application of reinforcement toughened ceramic matrix composites are the most extensive, and the toughening and strengthening effect of ceramic matrix composites made of continuous fibers as reinforcements on ceramic materials is the best.
[0003] In the prior art, it is often necessary to cut and reuse ceramic composite materials. For example, the device for quickly cutting ceramic round bars with the Chinese patent application number 202020272118.0 can quickly cut ceramic round bars, but the whole device does not disclose an automatic loading and unloading structure. The lack of an automatic loading and unloading structure will result in a relatively low cutting efficiency. Therefore, for this problem, a working principle of a cutting device for processing ceramic composite materials is required. Content of the Utility Model
[0004] The purpose of the utility model is to provide a cutting device for processing ceramic composite materials to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device for processing ceramic composite materials, including a workbench, a cutting mechanism for cutting work is arranged at the upper end of the workbench. The cutting mechanism includes a slide rail, a sliding table, a first motor, a cutting disc, and a first electric push rod. A slide rail is fixedly arranged on one side of the upper end of the workbench. A sliding table is movably clamped on the outer surface of the upper end of the slide rail. A first motor is fixedly arranged on the upper end of the sliding table. The output shaft end of the first motor is fixedly arranged with a cutting disc through a coupling. A first electric push rod is fixedly arranged on the upper end of the workbench on one side of the slide rail. A fixed connection is arranged between the movable end of the first electric push rod and the sliding table. A conveying mechanism for feeding is arranged on one side of the workbench. The conveying mechanism includes a storage hopper, a chute, a through groove, and a second electric push rod. A storage hopper is fixedly arranged on one side of the workbench. A chute is arranged inside the storage hopper. A through groove is arranged on one side of the chute. A second electric push rod is fixedly arranged on the surface of the storage hopper away from the through groove.
[0006] Preferably, a fixed frame is fixedly arranged on the surface of the storage hopper. A first roller is arranged at the lower end inside the fixed frame, and a second roller is arranged at the upper end inside the fixed frame. The middle positions of the first roller and the second roller are aligned with the position of the through groove. The ceramic composite material rod waiting to be cut conveyed out from the through groove can be just stuck between the first roller and the second roller, so as to ensure the stability of the ceramic composite material rod during conveying and cutting.
[0007] Preferably, a limiting rod is fixedly arranged on one side of the surface of the fixed frame. The conveying length of the ceramic composite material rod can be limited through the limiting rod. Each time, the ceramic composite material rod is made to fit on the outer surface of the limiting rod, and then cutting can be carried out by the cutting disc to play the role of fixed-length cutting.
[0008] Preferably, a second motor is fixedly arranged on one side of the surface of the fixed frame. The output shaft end of the second motor is in transmission connection with the rotating shaft where the first roller is located. Driving the roller to rotate through the second motor can play the role of clamping the material rod between the first roller and the second roller. In this way, when the ceramic composite material rod is cut and only a short section remains, the short material rod clamped between the first roller and the second roller can be conveyed away by the rotation of the first roller, and then it falls through the notch onto the conveyor belt below to be transmitted to the next process.
[0009] Preferably, a landslide is arranged on one side of the surface of the storage hopper. Through the landslide, all the ceramic composite material rods to be cut can be ensured to slide into the chute and wait for the second electric push rod to push.
[0010] Preferably, a notch is opened on the surface of the workbench on one side of the fixed frame. A conveyor belt is arranged inside the workbench. The cut ceramic composite material rod will fall through the notch onto the conveyor belt, and then these ceramic composite material rods are transmitted to the next working station by the conveyor belt.
[0011] Compared with the prior art, the beneficial effects of the present utility model are:
[0012] The present utility model can realize automatic feeding, cutting and discharging, thus significantly improving the cutting efficiency of the ceramic composite material rod. And when the present device is used, the ceramic composite material rod waiting to be cut conveyed out from the through groove can be just stuck between the first roller and the second roller, so as to ensure the stability of the ceramic composite material rod during conveying and cutting.
[0013] The operation of the present utility model is safe and convenient. The staff only needs to fill the material rod to be cut into the storage hopper. The whole process does not need to contact the cutting position, so the safety is relatively high and it is convenient to be promoted and used. Description of the Drawings
[0014] Figure 1Schematic diagram of the overall structure of a cutting device for processing a ceramic composite material according to the present utility model;
[0015] Figure 2 Side view of the overall structure of a cutting device for processing a ceramic composite material according to the present utility model;
[0016] Figure 3 Front view of the overall structure of a cutting device for processing a ceramic composite material according to the present utility model;
[0017] Figure 4 Installation view of the second motor in a cutting device for processing a ceramic composite material according to the present utility model;
[0018] Figure 5 A cutting device for processing a ceramic composite material according to the present utility model Figure 1 Enlarged view of part A.
[0019] In the figure: 1, workbench; 2, slide rail; 3, slide table; 4, first motor; 5, cutting disc; 6, first electric push rod; 7, storage hopper; 8, chute; 9, through groove; 10, second electric push rod; 11, fixed frame; 12, first roller; 13, second roller; 14, limit rod; 15, second motor; 16, landslide; 17, notch; 18, conveyor belt. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-5, the present utility model provides a technical solution: a cutting device for processing ceramic composite materials, including a workbench 1. A cutting mechanism for cutting work is provided at the upper end of the workbench 1. The cutting mechanism includes a slide rail 2, a slide table 3, a first electric motor 4, a cutting disc 5, and a first electric push rod 6. A slide rail 2 is fixedly arranged on one side of the upper end of the workbench 1. A slide table 3 is movably clamped on the outer surface of the upper end of the slide rail 2. A first electric motor 4 is fixedly arranged on the upper end of the slide table 3. The output shaft end of the first electric motor 4 is fixedly arranged with a cutting disc 5 through a coupling. A first electric push rod 6 is fixedly arranged on the upper end of the workbench 1 on one side of the slide rail 2. The movable end of the first electric push rod 6 is fixedly connected to the slide table 3. A conveying mechanism for feeding is arranged on one side of the workbench 1. The conveying mechanism includes a storage hopper 7, a chute 8, a through groove 9, and a second electric push rod 10. A storage hopper 7 is fixedly arranged on one side of the workbench 1. A chute 8 is arranged inside the storage hopper 7. A through groove 9 is opened on one side of the chute 8. A second electric push rod 10 is fixedly arranged on the surface of the storage hopper 7 away from the through groove 9.
[0022] A fixed frame 11 is fixedly arranged on the surface of the storage hopper 7. A first roller 12 is arranged at the lower end inside the fixed frame 11. A second roller 13 is arranged at the upper end inside the fixed frame 11. The middle positions of the first roller 12 and the second roller 13 are aligned with the position of the through groove 9. The ceramic composite material rod waiting to be cut conveyed out from the through groove 9 can just be clamped between the first roller 12 and the second roller 13. In this way, the stability of the ceramic composite material rod during conveying and cutting can be ensured.
[0023] A limiting rod 14 is fixedly arranged on one side of the surface of the fixed frame 11. The conveying length of the ceramic composite material rod can be limited through the limiting rod 14. Each time, the ceramic composite material rod is made to fit on the outer surface of the limiting rod 14, and then cutting by the cutting disc 5 can play the role of fixed-length cutting.
[0024] A second electric motor 15 is fixedly arranged on one side of the surface of the fixed frame 11. The output shaft end of the second electric motor 15 is in transmission connection with the rotating shaft where the first roller 12 is located. Driving the rollers to rotate by the second electric motor 15 can play the role of clamping the material rod between the first roller 12 and the second roller 13 in terms of rotation speed. In this way, when the ceramic composite material rod is cut and only a short section is left, the short material rod clamped between the first roller 12 and the second roller 13 can be conveyed away by the rotation of the first roller 12, and then fall on the lower conveyor belt through the notch 17 for transmission to the next process.
[0025] A landslide 16 is arranged on one side of the surface of the storage hopper 7. Through the landslide 16, all the ceramic composite material rods to be cut can be ensured to slide into the chute 8 and wait for the second electric push rod 10 to push.
[0026] On one side of the fixed frame 11 of the surface of the workbench 1, a notch 17 is provided. Inside the workbench 1, a conveyor belt 18 is arranged. The cut ceramic composite material rods will fall onto the conveyor belt 18 through the notch 17, and then these ceramic composite material rods will be transported to the next station by the conveyor belt 18.
[0027] Working principle: When using this device, this device can automate the feeding, cutting, and discharging processes, thereby significantly improving the cutting efficiency of ceramic composite material rods.
[0028] During feeding: A large number of ceramic composite material rods to be cut can be placed inside the storage hopper 7. Subsequently, these ceramic composite material rods can slide along the landslide 16 into the chute 8. Then, by extending the second electric push rod 10, the ceramic composite material rods can be pushed through the through slot 9 between the first roller 12 and the second roller 13, and then continue to be pushed until they contact the limit rod 14. In this way, the feeding can be completed.
[0029] During cutting: The first motor 4 drives the cutting disc 5 to rotate, and by contracting the first electric push rod 6, the high-speed rotating cutting disc 5 can be driven to perform the cutting and splitting work on the material rod.
[0030] During discharging: The cut materials will fall onto the conveyor belt 18 through the notch 17, and then these ceramic composite material rods will be transported to the next station by the conveyor belt 18. In this way, a single truncation cutting work can be completed.
[0031] After a single cutting work is completed, by extending the first driving push rod, the cutting disc 5 is reset. Subsequently, by continuing to extend the second electric push rod 10, the material rod can be pushed to continue to fit on the outer surface of the limit rod 14. In this way, a single material rod can be completely truncated and cut. After a single material plate is cut, the second electric push rod 10 contracts to its original position. Subsequently, under the action of the downward sliding force, new material rods will slide into the chute 8 inside the storage hopper 7, waiting for the second electric push rod 10 to push for feeding.
[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to this process, method, article or device.
[0033] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting device for processing ceramic composite materials, comprising a workbench (1), characterized in that: At the upper end of the workbench (1), there is a cutting mechanism for cutting work. The cutting mechanism includes a slide rail (2), a sliding table (3), a first electric motor (4), a cutting disc (5), and a first electric push rod (6). On one side of the upper end of the workbench (1), a slide rail (2) is fixedly arranged. On the outer surface of the upper end of the slide rail (2), a sliding table (3) is movably clamped. On the upper end of the sliding table (3), a first electric motor (4) is fixedly arranged. The output shaft end of the first electric motor (4) is fixedly arranged with a cutting disc (5) through a coupling. On the upper end of the workbench (1) and on one side of the slide rail (2), a first electric push rod (6) is fixedly arranged. The movable end of the first electric push rod (6) is fixedly connected to the sliding table (3). On one side of the workbench (1), there is a conveying mechanism for feeding. The conveying mechanism includes a storage hopper (7), a chute (8), a through groove (9), and a second electric push rod (10). On one side of the workbench (1), a storage hopper (7) is fixedly arranged. Inside the storage hopper (7), a chute (8) is arranged. On one side of the chute (8), a through groove (9) is opened. On the surface of the storage hopper (7) and on the side far from the through groove (9), a second electric push rod (10) is fixedly arranged.
2. The cutting device for processing ceramic composite materials according to claim 1, wherein: On the surface of the storage hopper (7), a fixed frame (11) is fixedly arranged. At the lower end inside the fixed frame (11), a first roller (12) is arranged. At the upper end inside the fixed frame (11), a second roller (13) is arranged. The middle positions of the first roller (12) and the second roller (13) are aligned with the position of the through groove (9).
3. A cutting device for processing a ceramic composite material according to claim 2, characterized in that: On one side of the surface of the fixed frame (11), a limiting rod (14) is fixedly arranged.
4. A cutting device for processing a ceramic composite material according to claim 2, characterized in that: On one side of the surface of the fixed frame (11), a second electric motor (15) is fixedly arranged. The output shaft end of the second electric motor (15) is in transmission connection with the rotating shaft where the first roller (12) is located.
5. A cutting device for processing a ceramic composite material according to claim 1, characterized in that: On one side of the surface of the storage hopper (7), a landslide (16) is arranged.
6. The cutting device for processing a ceramic composite material according to claim 1, wherein: On the surface of the workbench (1) and on one side of the fixed frame (11), a notch (17) is opened. Inside the workbench (1), a conveyor belt (18) is arranged.
Citation Information
Patent Citations
Device for quickly cutting ceramic round bar
CN212021254U