Full-automatic linear powder pressing machine

Abstract

The utility model relates to a full-automatic linear powder pressing machine, which belongs to the technical field of powder pressing machines and comprises an automatic powder pressing machine and a vibration disc mechanism, the automatic powder pressing machine comprises a conveying line assembly and a feeding assembly, and the conveying line assembly is used for conveying aluminum discs from the vibration disc mechanism to the feeding assembly. The feeding assembly comprises a feeding support, a feeding electric module and a feeding variable-pitch suction cup assembly, so that workers are liberated from heavy and repeated work, and meanwhile contact with toxic, irritant, corrosive, low-temperature, humid, dust and other substances harmful to the health of the workers is avoided and reduced. Unmanned clean automatic production is achieved, and product safety in the production process can be protected. The low efficiency and low quality of traditional manual powder pressing are fundamentally changed, high efficiency, unification, high precision, stable gram weight, firmness and attractiveness after forming are achieved, falling products are not prone to damage, and high practical value is brought to users.

Description

Technical Field

[0001] The utility model belongs to the technical field of powder pressing machines, and specifically relates to a full-automatic linear powder pressing machine. Background Art

[0002] Cosmetics are products with a large demand in the current market. With the improvement of the consumption power of most female consumers, cosmetics will become a large part of female consumer goods. Because cosmetics are consumables in themselves, and with the diversification of cosmetics, especially products such as eyeshadows, eyebrow powders, powder compacts, and blushes, various colors and different qualities are required. Among them, there can be hundreds of colors for eyeshadows; and in the production processes of eyeshadows, powder compacts, etc., there is a powder pressing process, that is, first filling the powder into the mold trays, then compacting it, and finally making finished products in different block shapes. However, the existing powder pressing machines are basically single powder pressing operations. During the production process, mainly manual labor is used to individually load the powder into the molds and combine the molds, then manually place the entire set of molds on the powder pressing machine table for pressing, and finally manual mold withdrawal and demolding are still required. This makes the production efficiency very low, the labor intensity very high, and the powder is very likely to generate dust during the pressing process, which also endangers the physical health of the operators. Summary of the Utility Model

[0003] 1. Technical Problems to be Solved by the Utility Model

[0004] The purpose of the utility model is to solve the problems raised in the above background.

[0005] 2. Technical Solutions

[0006] To achieve the above purpose, the technical solution provided by the utility model is as follows:

[0007] A full-automatic linear powder pressing machine of the utility model includes an automatic powder pressing machine and a vibrating disk mechanism. The automatic powder pressing machine includes a conveying line component and a feeding component. The conveying line component is used to convey aluminum trays from the vibrating disk mechanism to the feeding component. The feeding component includes a feeding bracket, a feeding electric module, and a feeding variable pitch suction cup component. The feeding variable pitch suction cup component adsorbs the aluminum trays and transfers them to the pre-pressing component through the feeding electric module. The feeding variable pitch suction cup component includes a variable pitch frame, a screw rod slider mechanism, a feeding cylinder, a variable pitch motor, a guide rod, a suction cup part, a variable pitch plate, and a mounting plate. The feeding cylinder and the variable pitch motor are both installed on the feeding electric module through the mounting plate. The output shaft of the feeding cylinder is connected to the variable pitch frame. The variable pitch motor is connected to the screw rod slider mechanism. The variable pitch plate is installed on the slider of the screw rod slider mechanism. The mounting plate is sleeved on multiple guide rods parallelly installed on the variable pitch frame. A clamping shaft is provided on the mounting plate. Multiple sliding grooves for variable pitch adjustment are provided on the variable pitch plate. The clamping shaft is stuck in the sliding grooves. The suction cup part is installed on the mounting plate.

[0008] Preferably, the automatic powder pressing machine further includes a pre-pressing assembly, which includes a pre-pressing guide rail, a pre-pressing cylinder, a bottom mold and a top mold. The top mold is installed on the guide rail through a moving plate. The pre-pressing cylinder drives the moving plate to move on the guide rail. There is a pre-pressing cylinder on the moving plate, and the pre-pressing cylinder is connected to the top mold. The suction cup component adsorbs and places the aluminum disc on the bottom mold.

[0009] Preferably, the automatic powder pressing machine further includes a powder filling and sweeping assembly, which includes a synchronous belt module, a powder filling box, a stirring motor, a sweeping motor and a sweeping wheel. The powder filling box and the sweeping motor are both installed on different synchronous belt modules through plate components. The stirring motor is connected to a stirring shaft located inside the powder filling box. There is a sweeping rod on the output shaft of the sweeping motor, and two sweeping wheels are respectively installed at positions close to the ends of the sweeping rod. There are multiple parallel fishing lines between the two sweeping wheels.

[0010] Preferably, the automatic powder pressing machine further includes a transverse movement assembly, which includes a transverse movement frame, a transverse movement motor, a lifting servo and a transverse movement large plate. The transverse movement motor drives the transverse movement frame to move. The lifting servo is installed on the transverse movement frame, and the transverse movement large plate is connected to the output shaft of the lifting servo.

[0011] Preferably, the automatic powder pressing machine further includes a cloth winding assembly, which includes a lower frame cross beam, a cloth winding motor and a cloth winding idler pulley. The cloth winding motor and the cloth winding idler pulley are installed on the lower frame cross beam.

[0012] Preferably, the automatic powder pressing machine further includes a blanking assembly, which includes a blanking suction head, a blanking cylinder, a blanking assembly bracket and a blanking electric cylinder module. The blanking cylinder and the blanking electric cylinder module are installed on the blanking bracket, and the blanking electric cylinder module drives the blanking suction head to move.

[0013] Preferably, the vibrating disk mechanism includes an upper aluminum disc frame, a vibrating disk and a sound insulation cover. The sound insulation cover covers the vibrating disk, and the vibrating disk is installed on the upper aluminum disc frame.

[0014] 3. Beneficial effects

[0015] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:

[0016] For the full-automatic linear powder pressing machine of the present utility model, after adopting the above structure, it liberates workers from heavy and repetitive labor, and at the same time avoids and reduces contact with substances harmful to workers' health such as toxic, irritating, corrosive, low-temperature, humid and dusty substances. It achieves unmanned clean automated production and can also protect the safety of products during the production process. More fundamentally, it changes the inefficiency and low quality of traditional manual powder pressing, achieving high efficiency, uniformity, high precision, stable gram weight, firm and beautiful after molding, and the dropped products are not easily damaged, bringing high practical value to users. Description of the drawings

[0017] Figure 1 This is a schematic diagram of the overall structure of a fully automatic linear powder pressing machine of the present utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the vibrating bowl mechanism of a fully automatic linear powder pressing machine of the present utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the feeding assembly of a fully automatic linear powder pressing machine of the present utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the feeding variable pitch suction cup assembly of a fully automatic linear powder pressing machine of the present utility model Figure 1 ;

[0021] Figure 5 This is a schematic diagram of the structure of the pre-pressing assembly of a fully automatic linear powder pressing machine of the present utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the powder filling and sweeping assembly of a fully automatic linear powder pressing machine of the present utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the powder sweeping motor of a fully automatic linear powder pressing machine of the present utility model;

[0024] Figure 8 This is a schematic diagram of the structure of the transverse movement assembly of a fully automatic linear powder pressing machine of the present utility model;

[0025] Figure 9 This is a schematic diagram of the structure of the cloth rolling assembly of a fully automatic linear powder pressing machine of the present utility model;

[0026] Figure 10 This is a schematic diagram of the structure of the discharging assembly of a fully automatic linear powder pressing machine of the present utility model.

[0027] Explanation of the reference numerals in the schematic diagram:

[0028] 100, Automatic powder pressing machine; 110, Conveyor line assembly; 120, Feeding assembly; 121, Feeding bracket; 122, Feeding electric module; 123, Feeding variable pitch suction cup assembly; 1231, Variable pitch frame; 1232, Lead screw slider mechanism; 1233, Feeding cylinder; 1234, Variable pitch motor; 1235, Guide rod; 1236, Suction cup part; 1237, Variable pitch plate; 1238, Mounting plate; 130, Pre-pressing assembly; 131, Pre-pressing guide rail; 132, Pre-pressing cylinder; 133, Bottom mold; 134, Top mold; 140, Powder filling and sweeping assembly; 141, Synchronous belt module; 142, Powder filling box; 143, Stirring motor; 144, Sweeping motor; 145, Sweeping wheel; 146, Fishing line; 150, Transverse movement assembly; 151, Transverse movement frame; 152, Transverse movement motor; 153, Lifting servo; 154, Transverse movement large plate; 160, Cloth rolling assembly; 161, Lower frame cross beam; 162, Cloth rolling motor; 163, Cloth rolling idler pulley; 170, Unloading assembly; 171, Unloading suction head; 172, Unloading cylinder; 173, Unloading group bracket; 174, Unloading electric cylinder module;

[0029] 200, Vibratory bowl mechanism; 210, Upper aluminum plate frame; 220, Vibratory bowl; 230, Sound insulation cover. Detailed implementation manners

[0030] In order to enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0031] It should be noted that the terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of this application here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0032] In this application, the orientation or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. are based on the orientation or positional relationships shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.

[0033] Moreover, in addition to being used to represent orientation or positional relationships, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0034] In addition, the terms "mounted", "arranged", "provided with", "connected", "coupled", "socketed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral structure; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, or there may be internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and describe this application in detail in conjunction with the embodiments.

[0036] Embodiment 1

[0037] Refer to the attached Figures 1-10, A fully automatic linear powder pressing machine according to this embodiment includes an automatic powder pressing machine 100 and a vibrating disc mechanism 200. The automatic powder pressing machine 100 includes a conveying line assembly 110 and a feeding assembly 120. The conveying line assembly 110 is used to convey aluminum trays from the vibrating disc mechanism 200 to the feeding assembly 120. The feeding assembly 120 includes a feeding bracket 121, a feeding electric module 122, and a feeding variable pitch suction cup assembly 123. The feeding variable pitch suction cup assembly 123 adsorbs the aluminum trays and transfers them to the pre-pressing assembly 130 through the feeding electric module 122. The feeding variable pitch suction cup assembly 123 includes a variable pitch frame 1231, a lead screw slider mechanism 1232, a feeding cylinder 1233, a variable pitch motor 1234, a guide rod 1235, a suction cup member 1236, a variable pitch plate 1237, and a mounting plate 1238. The feeding cylinder 1233 and the variable pitch motor 1234 are both installed on the feeding electric module 122 through the mounting plate 1238. The output shaft of the feeding cylinder 1233 is connected to the variable pitch frame 1231. The variable pitch motor 1234 is connected to the lead screw slider mechanism 1232. The variable pitch plate 1237 is installed on the slider of the lead screw slider mechanism 1232. The mounting plate 1238 is sleeved on a plurality of guide rods 1235 installed in parallel on the variable pitch. A clamping shaft is provided on the mounting plate 1238. A plurality of chutes for variable pitch adjustment are provided on the variable pitch plate 1237. The clamping shaft is stuck in the chutes. The suction cup member 1236 is installed on the mounting plate 1238. It should be noted that the conveying line assembly 110 is a conventional conveyor belt mechanism. The variable pitch motor 1234 drives the variable pitch plate 1237 to move up and down, so that the mounting plate 1238 moves horizontally on the guide rod 1235 to change the distance between the mounting plates 1238, and the feeding cylinder 1233 is used for lifting adjustment to adsorb and pick up the aluminum trays.

[0038] The automatic powder pressing machine 100 of this embodiment further includes a pre-pressing assembly 130. The pre-pressing assembly 130 includes a pre-pressing guide rail 131, a pre-pressing cylinder 132, a bottom die 133, and a top die 134. The top die 134 is installed on the guide rail through a moving plate. The pre-pressing cylinder 132 drives the moving plate to move on the guide rail. A pre-pressing cylinder 132 is provided on the moving plate. The pre-pressing cylinder 132 is connected to the top die 134. The suction cup member 1236 adsorbs and places the aluminum tray on the bottom die 133.

[0039] The automatic powder pressing machine 100 of this embodiment further includes a powder filling and sweeping assembly 140. The powder filling and sweeping assembly 140 includes a synchronous belt module 141, a powder filling box 142, a stirring motor 143, a sweeping motor 144, and a sweeping wheel 145. The powder filling box 142 and the sweeping motor 144 are both installed on different synchronous belt modules 141 through plate members. The stirring motor 143 is connected to a stirring shaft located inside the powder filling box 142. A sweeping rod is provided on the output shaft of the sweeping motor 144. Two sweeping wheels 145 are respectively installed at positions close to the ends of the sweeping rod. A plurality of parallel fishing lines 146 are provided between the two sweeping wheels 145.

[0040] The automatic powder pressing machine 100 of this embodiment further includes a transverse movement component 150. The transverse movement component 150 includes a transverse movement frame 151, a transverse movement motor 152, a lifting servo 153, and a transverse movement large plate 154. The transverse movement motor 152 drives the transverse movement frame 151 to move. The lifting servo 153 is installed on the transverse movement frame 151, and the transverse movement large plate 154 is connected to the output shaft of the lifting servo.

[0041] The automatic powder pressing machine 100 of this embodiment further includes a cloth winding component 160. The cloth winding component 160 includes a lower frame cross beam 161, a cloth winding motor 162, and a cloth winding idler pulley 163. The cloth winding motor 162 and the cloth winding idler pulley 163 are installed on the lower frame cross beam 161.

[0042] The automatic powder pressing machine 100 of this embodiment further includes a blanking component 170. The blanking component 170 includes a blanking suction head 171, a blanking cylinder 172, a blanking component support 173, and a blanking electric cylinder module 174. The blanking cylinder 172 and the blanking electric cylinder module 174 are installed on the blanking support, and the blanking electric cylinder module 174 drives the blanking suction head 171 to move.

[0043] The vibrating disk mechanism 200 of this embodiment includes an upper aluminum disk frame 210, a vibrating disk 220, and a sound insulation cover 230. The sound insulation cover 230 covers the vibrating disk 220, and the vibrating disk 220 is installed on the upper aluminum disk frame 210.

[0044] Working principle: A fully automatic linear powder pressing machine, which specifically includes functions such as automatic aluminum tray feeding, automatic aluminum tray grasping, aluminum tray pre-pressing, transverse movement module, automatic powder filling, powder pressing, automatic cloth rolling, automatic demolding, automatic blanking, and finished product bin, etc., so as to achieve fully automatic operation. The aluminum trays are sorted and discharged orderly by the vibrating tray 220, and then transported to the picking position by the conveyor line assembly 110. The vibrating tray 220 is integrally covered by the sound insulation cover 230, effectively reducing the noise generated during sorting. The feeding variable pitch suction cup assembly 123 changes the spacing for different sizes, making it suitable for grasping aluminum trays of different specifications; when the suction cup 1236 sucks the aluminum tray from the picking position and places it into the bottom mold 133, the top mold 134 on one side travels to the position above the bottom mold 133, and then the pre-pressing cylinder 132 on the upper side pushes the top mold 134 downward, so as to ensure that each aluminum tray can be placed into the middle female mold; then the powder filling and powder sweeping operations are carried out. The powder filling box 142 is equipped with a stirring motor 143, and a stirring shaft is installed at the end of the motor shaft to stir the powder in the bin, making the powder filling effect better. The side of the powder filling box 142 is equipped with a feeding port, which can realize feeding without stopping, making the operation more convenient and easier; when the powder filling is completed, the powder filling box is moved away by the servo motor on the right through the sprocket chain for powder sweeping work. The powder sweeping wheel 145 is driven by the powder sweeping motor 144, and multiple groups of fishing lines 146 are installed on the powder sweeping wheel 145. The powder sweeping motor 144 on the left drives the powder sweeping wheel 145 to move back and forth to sweep the excess powder on the middle female mold; when the powder sweeping is completed, the transverse movement assembly 150 drives the middle female mold to move to the powder pressing station. The upper pressing mold at the powder pressing station is fixed on the upper pressing cross beam. Whenever one mold of powder is pressed, the cloth rolling motor 162 will work to release a new piece of cloth, and then the lower pressing mold is pushed by the booster cylinder at the bottom for powder pressing. There is also a demolding mechanism in the equipment. Automatic demolding is achieved by the two servo motors under the transverse movement module pushing the lower pressing mold upward through the lead screw, so that the powder cake in the middle female mold is separated, realizing the automatic demolding effect. The blanking assembly 170 drives the blanking suction head 171 to move back and forth through the blanking electric cylinder module 174. The blanking electric cylinder module is divided into the X direction and the Y direction. The Y-axis electric cylinder on the upper side of the blanking suction head 171 is responsible for the up and down movement, the X-axis is responsible for the left and right movement, the butterfly valve cylinder on the blanking suction head 171 is responsible for opening and closing the air suction and closing the air, and a negative pressure is formed by the fan on the blanking suction head 171 to suck the product.

[0045] The above embodiments only represent a certain implementation manner of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present invention; it should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention; therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. A fully automatic linear powder pressing machine, characterized in that: It includes an automatic powder pressing machine (100) and a vibrating disc mechanism (200). The automatic powder pressing machine (100) includes a conveying line assembly (110) and a feeding assembly (120). The conveying line assembly (110) is used to convey aluminum trays from the vibrating disc mechanism (200) to the feeding assembly (120). The feeding assembly (120) includes a feeding bracket (121), a feeding electric module (122), and a feeding variable pitch suction cup assembly (123). The feeding variable pitch suction cup assembly (123) adsorbs the aluminum tray and transfers it to the pre-pressing assembly (130) through the feeding electric module (122). The feeding variable pitch suction cup assembly (123) includes a variable pitch frame (1231), a lead screw slider mechanism (1232), a feeding cylinder (1233), a variable pitch motor (1234), a guide rod (1235), a suction cup part (1236), a variable pitch plate (1237), and a mounting plate (1238). The feeding cylinder (1233) and the variable pitch motor (1234) are both installed on the feeding electric module (122) through the mounting plate (1238). The output shaft of the feeding cylinder (1233) is connected to the variable pitch frame (1231). The variable pitch motor (1234) is connected to the lead screw slider mechanism (1232). The variable pitch plate (1237) is installed on the slider of the lead screw slider mechanism (1232). The mounting plate (1238) is sleeved on a plurality of guide rods (1235) installed in parallel on the variable pitch. The mounting plate (1238) is provided with a clamping shaft. The variable pitch plate (1237) is provided with a plurality of sliding grooves for variable pitch adjustment. The clamping shaft is stuck in the sliding grooves. The suction cup part (1236) is installed on the mounting plate (1238).

2. The fully automatic linear powder pressing machine according to claim 1, characterized in that: The automatic powder pressing machine (100) further includes a pre-pressing assembly (130). The pre-pressing assembly (130) includes a pre-pressing guide rail (131), a pre-pressing cylinder (132), a bottom die (133), and a top die (134). The top die (134) is installed on the guide rail through a moving plate. The pre-pressing cylinder (132) drives the moving plate to move on the guide rail. The moving plate is provided with a pre-pressing cylinder (132). The pre-pressing cylinder (132) is connected to the top die (134). The suction cup part (1236) adsorbs and places the aluminum tray on the bottom die (133).

3. The full-automatic linear powder pressing machine according to claim 1, characterized in that: The automatic powder pressing machine (100) further includes a powder filling and sweeping assembly (140). The powder filling and sweeping assembly (140) includes a synchronous belt module (141), a powder filling box (142), a stirring motor (143), a sweeping motor (144), and a sweeping wheel (145). The powder filling box (142) and the sweeping motor (144) are both installed on different synchronous belt modules (141) through plate parts. The stirring motor (143) is connected to a stirring shaft located inside the powder filling box (142). A sweeping rod is provided on the output shaft of the sweeping motor (144). Two sweeping wheels (145) are respectively installed at positions close to the ends of the sweeping rod. A plurality of parallel fishing lines (146) are provided between the two sweeping wheels (145).

4. A fully automatic linear powder pressing machine according to claim 1, characterized in that: The automatic powder pressing machine (100) further includes a transverse movement assembly (150). The transverse movement assembly (150) includes a transverse movement frame (151), a transverse movement motor (152), a lifting servo (153), and a large transverse movement plate (154). The transverse movement motor (152) drives the transverse movement frame (151) to move. The lifting servo (153) is installed on the transverse movement frame (151), and the large transverse movement plate (154) is connected to the output shaft of the lifting servo.

5. The full-automatic linear powder pressing machine according to claim 1, wherein: The automatic powder pressing machine (100) further includes a cloth winding assembly (160). The cloth winding assembly (160) includes a lower frame cross beam (161), a cloth winding motor (162), and a cloth winding idler pulley (163). The cloth winding motor (162) and the cloth winding idler pulley (163) are installed on the lower frame cross beam (161).

6. The fully automatic linear powder pressing machine according to claim 1, wherein: The automatic powder pressing machine (100) further includes a blanking assembly (170). The blanking assembly (170) includes a blanking suction head (171), a blanking cylinder (172), a blanking assembly support (173), and a blanking electric cylinder module (174). The blanking cylinder (172) and the blanking electric cylinder module (174) are installed on the blanking support, and the blanking electric cylinder module (174) drives the blanking suction head (171) to move.

7. The fully automatic linear powder pressing machine according to claim 1, wherein: The vibrating disk mechanism (200) includes an upper aluminum disk frame (210), a vibrating disk (220), and a sound insulation cover (230). The sound insulation cover (230) covers the vibrating disk (220), and the vibrating disk (220) is installed on the upper aluminum disk frame (210).

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