Dye filling device

The dye filling device addresses residual dye leakage by using a movable shield to wipe off excess dye and facilitate easy shield replacement, improving production efficiency and quality.

CN223102711UActive Publication Date: 2025-07-15XINJIANG TIANHUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422124887.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-15
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

Existing dye filling devices are prone to dye residues after filling, resulting in drops that affect the beauty of the conveyor and packaging can, and affect production efficiency and quality.

Method used

A protective device is designed, which uses an electric push rod to drive the gear to rotate, thereby driving the round rod and the movable plate, and the protective block moves to wipe the discharge port, prevent dye from dripping, and convenient replacement of the protective block through the clamp and the adjustment block.

Benefits of technology

Effectively prevent dye dripping, protect conveyors and filling bottles, ensure production efficiency and quality, and the protective blocks can be replaced quickly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223102711U_ABST
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Abstract

The utility model discloses a dye filling device which comprises a conveyor, a supporting column, a material storage box and a material discharging device and is characterized in that a protection device is arranged, a rack is pushed to move through an electric push rod, a gear is driven to rotate when the rack moves, and a round rod is driven to rotate when the gear rotates; when the round rod rotates, a movable plate is driven to rotate, when the movable plate rotates, a protective block is driven to move, when the protective block moves, the discharging device is wiped, dye is prevented from falling off, an adjusting block is pushed to move, when the adjusting block moves, a clamping block is driven to move, the fixing effect of the clamping block in a clamping groove can be cancelled, and the protective block is taken out for replacement; through the arrangement, redundant dye can be effectively prevented from falling off after filling is completed, influences on a conveyor and a filling bottle are avoided, meanwhile, the protection block can be conveniently and rapidly replaced, and it is ensured that the protection block can be effectively protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye production, in particular to a dye filling device. Background Technique

[0002] Dyes refer to a class of organic compounds that can make other substances obtain bright and firm colors. Since the pigments currently used are all synthetic, they are also called synthetic dyes. Dyes and pigments generally have their own colors and can make other substances obtain bright and firm colors in a molecular state or a dispersed state.

[0003] Currently, the publication number CN218434859U discloses "an automatic dye filling device". In this device, there is a conveying table. The outer wall of the top end of the conveying table is fixedly connected with a box body. The inner wall of the top of the box body is fixedly connected with a liquid outlet pipe. The outer wall of the bottom end of the liquid outlet pipe is provided with vertical pipes. The vertical pipes are arranged in a linear array. The outer walls on both sides of the vertical pipes are provided with sliding grooves. The inner walls of the sliding grooves are slidably connected with sliding pipes. The outer walls of the bottom ends of the sliding pipes are all equipped with filling heads. The inner walls of the top of the sliding pipes are all fixedly connected with inner plate one. The inner walls of the bottom of the sliding pipes are all fixedly connected with inner plate two. The outer wall of the bottom end of inner plate two is equipped with a motor two. One end of the output shaft of the motor two is connected with a rotating roller through a coupling. The inner walls of the top and bottom of the rotating roller are all fixedly connected with baffles. Each time the filling is quantitative and the weight is the same, and it is not easy to splash and dirty the ink bottle when inserted into the packaging bottle during filling, which improves the use efficiency of the filling device.

[0004] Although the above-mentioned filling device has certain advantages in filling efficiency, it still has certain drawbacks: during filling, after one filling is completed, there will be residual dye at the bottom end of the liquid outlet pipe. If there is a lot of residual dye, it will fall, which is likely to fall onto the conveyor, thus affecting the conveying. If it falls outside the packaging tank, it will affect the appearance of the packaging tank, thus affecting the production efficiency and production quality. Content of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies of the prior art, the utility model provides a dye filling device, which solves the above-mentioned problems.

[0007] (2) Technical Solutions

[0008] To achieve the above objectives, the present utility model is realized through the following technical solutions: A dye filling device includes a conveyor, support columns, a storage tank, a discharging device, and a protective device. The support columns are arranged at the rear end of the conveyor. The storage tank is arranged at the top of the support columns. The discharging device is installed at the front end of the storage tank. The protective device is arranged at the top of the conveyor. The protective device includes a round rod, a movable plate, a fixed slot, a protective block, a gear, a rack, a sliding slot, an electric push rod, and a mounting mechanism. The round rod is arranged at the rear side of the top of the conveyor. The movable plate is fixed to the top of the round rod. The fixed slot is opened at the left side of the top of the movable plate. The protective block is arranged inside the fixed slot and extends upward to the top of the movable plate. The gear is fixed to the outside of the round rod. The rack is arranged at the rear end of the gear, and the rear end of the rack is arranged at the front end of the sliding slot. The sliding slot is fixed to the top of the conveyor. The electric push rod is installed at the right end of the sliding slot. The mounting mechanism is arranged inside the fixed slot.

[0009] Preferably, the mounting mechanism includes a movable slot, a smooth rod, a card slot, a card block, an adjusting block, and a spring. The movable slot is opened at the bottom end of the fixed slot. The smooth rod is fixed to the left end and the right end inside the movable slot. The card slot is arranged at the bottom end of the protective block. There are two groups of card blocks, and both are arranged on the outside of the smooth rod. The adjusting block is fixed to the front end of the card block and extends forward to the front end of the movable plate. The spring is arranged on the outside of the smooth rod and is arranged between the two groups of card blocks.

[0010] Preferably, the gear and the rack are arranged at the same horizontal level and are meshed with each other. Through this setting, when the rack moves, it can drive the gear to rotate.

[0011] Preferably, a groove is arranged at the front end of the sliding slot, and the inner wall of the groove is smooth. Through this setting, the movement of the rack is smoother.

[0012] Preferably, the card block is arranged in an "L" shape. Through this setting, the card block can cooperate with the card slot to fix the protective block.

[0013] Preferably, notches are arranged at the left end and the right end of the card block, and the inner walls of the notches are smooth. Through this setting, the movement of the card block is smoother.

[0014] Preferably, anti-slip patterns are arranged on the outside of the adjusting block. Through this setting, the movement of the adjusting block is more stable.

[0015] Preferably, an absorbent sponge pad is arranged at the top of the protective block

[0016] (III) Beneficial effects

[0017] The utility model provides a dye filling device, which has the following beneficial effects: by arranging a protection device, an electric push rod is used to push a rack to move. When the rack moves, it drives a gear to rotate. When the gear rotates, it drives a round rod to rotate. When the round rod rotates, it drives a movable plate to rotate. When the movable plate rotates, it drives a protection block to move. When the protection block moves, it wipes the discharging device to prevent the dye from falling. By pushing a regulating block to move, when the regulating block moves, it drives a clamping block to move, so that the fixing effect of the clamping block in the clamping groove can be cancelled, and the protection block can be taken out for replacement. Through this setting, it can effectively prevent the excess dye from falling after filling, avoid affecting the conveyor and the filling bottles, and at the same time, the protection block can be replaced conveniently and quickly to ensure effective protection for it. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural view of the utility model;

[0019] Figure 2 is a front view of the structure of the utility model;

[0020] Figure 3 is a front view of the structure of the protection device in the utility model;

[0021] Figure 4 is a top view of the structure of the protection device in the utility model;

[0022] Figure 5 is a front view of the structure of the installation mechanism in the utility model.

[0023] In the figure: conveyor - 1, support column - 2, storage tank - 3, discharging device - 4, protection device - 5, round rod - 51, movable plate - 52, fixing groove - 53, protection block - 54, gear - 55, rack - 56, sliding groove - 57, electric push rod - 58, installation mechanism - 59, movable groove - 591, smooth rod - 592, clamping groove - 593, clamping block - 594, regulating block - 595, spring - 596. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-4, the present utility model provides a technical solution for a dye filling device: A dye filling device includes a conveyor 1, support columns 2, a storage tank 3, a discharging device 4, and a protection device 5. The support columns 2 are arranged at the rear end of the conveyor 1, the storage tank 3 is arranged at the top of the support columns 2, the discharging device 4 is installed at the front end of the storage tank 3, and the protection device 5 is arranged at the top of the conveyor 1. The protection device 5 includes a round rod 51, a movable plate 52, a fixed groove 53, a protection block 54, a gear 55, a rack 56, a sliding groove 57, an electric push rod 58, and an installation mechanism 59. The round rod 51 is arranged at the rear side of the top of the conveyor 1, the movable plate 52 is fixed to the top of the round rod 51, the fixed groove 53 is opened at the left side of the top of the movable plate 52, the protection block 54 is arranged inside the fixed groove 53 and extends upward to the top of the movable plate 52. The gear 55 is fixed to the outside of the round rod 51, the rack 56 is arranged at the rear end of the gear 55, and the rear end of the rack 56 is arranged at the front end of the sliding groove 57. The sliding groove 57 is fixed to the top of the conveyor 1, the electric push rod 58 is installed at the right end of the sliding groove 57, and the installation mechanism 59 is arranged inside the fixed groove 53. A sponge pad that can be absorbed is provided at the top of the protection block 54. The gear 55 and the rack 56 are arranged at the same horizontal level and are meshed with each other. Through this setting, when the rack 56 moves, it can drive the gear 55 to rotate. A groove is provided at the front end of the sliding groove 57, and the inner wall of the groove is smooth. Through this setting, the movement of the rack 56 is smoother.

[0026] Please refer to Figure 5 , the present utility model provides a technical solution for a dye filling device: The installation mechanism 59 includes a movable groove 591, a smooth rod 592, a card slot 593, a card block 594, an adjusting block 595, and a spring 596. The movable groove 591 is opened at the bottom end of the fixed groove 53, the smooth rod 592 is fixed to the left end and the right end inside the movable groove 591, the card slot 593 is arranged at the bottom end of the protection block 54. There are two groups of card blocks 594, and both are arranged on the outside of the smooth rod 592. The adjusting block 595 is fixed to the front end of the card block 594 and extends forward to the front end of the movable plate 52. The spring 596 is arranged on the outside of the smooth rod 592 and is arranged between the two groups of card blocks 594. The card block 594 is arranged in an "L" shape. Through this setting, the card block 594 can cooperate with the card slot 593 to fix the protection block 54. Notches are provided at the left end and the right end of the card block 594, and the inner walls of the notches are smooth. Through this setting, the movement of the card block 594 is smoother. Anti-slip patterns are provided on the outside of the adjusting block 595. Through this setting, the movement of the adjusting block 595 is more stable.

[0027] The working principle is as follows:

[0028] First, before use, bring the filling bottle to the side of the conveyor 1 and wait for filling;

[0029] Second, during use, the filling bottles are successively sent to the conveyor 1, and dyes are filled into the filling bottles from the storage tank 3 through the discharging device 4;

[0030] Third, when each batch of filling is completed, the electric push rod 58 is activated, causing the electric push rod 58 to drive the rack 56 to move. When the rack 56 moves, it drives the gear 55 to rotate. When the gear 55 rotates, it drives the round rod 51 to rotate. When the round rod 51 rotates, it drives the movable plate 52 to rotate. When the movable plate 52 rotates, it drives the protective block 54 to move. When the protective block 54 moves, it wipes the discharging port at the bottom of the discharging device 4 to prevent excessive dyes from dripping. After wiping, it is controlled by the electric push rod 58 to return to its original position;

[0031] Fourth, after being used multiple times, the protective block 54 needs to be replaced. Push the adjusting block 595, causing the adjusting block 595 to drive the clamping block 594 to move. When the clamping block 594 moves, the fixing effect in the card slot 593 is cancelled, and then the protective block 54 can be taken out from the fixing slot 53. When installing a new protective block 54, push the adjusting block 595. The adjusting block 595 drives the clamping block 594 to squeeze the spring 596. Place the protective block 54 into the fixing slot 53. Release the adjusting block 595. After the spring 596 loses its acting force, it releases its elastic potential energy to drive the clamping block 594 to move, causing the clamping block 594 to be embedded in the card slot 593, and then the fixing of the protective block 54 can be completed and it can be put back into use.

[0032] The control mode of the present utility model is controlled by manually starting and closing the switch. The wiring diagram of the power element and the power supply are common knowledge in the field. Moreover, the present utility model is mainly used to protect mechanical devices, so the control mode and wiring layout of the present utility model will not be explained in detail.

[0033] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Moreover, the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.

[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A dye filling device, comprising a conveyor (1), a support column (2), a storage tank (3) and a discharging device (4). The support column (2) is arranged at the rear end of the conveyor (1), the storage tank (3) is arranged at the top end of the support column (2), and the discharging device (4) is installed at the front end of the storage tank (3). It is characterized in that: It further comprises a protection device (5). The protection device (5) is arranged at the top end of the conveyor (1). The protection device (5) includes a round rod (51), a movable plate (52), a fixed groove (53), a protection block (54), a gear (55), a rack (56), a sliding groove (57), an electric push rod (58) and a mounting mechanism (59). The round rod (51) is arranged at the rear side of the top end of the conveyor (1), the movable plate (52) is fixed to the top end of the round rod (51), the fixed groove (53) is opened at the left side of the top end of the movable plate (52), the protection block (54) is arranged inside the fixed groove (53) and extends upward to the top end of the movable plate (52), the gear (55) is fixed to the outer side of the round rod (51), the rack (56) is arranged at the rear end of the gear (55), and the rear end of the rack (56) is arranged at the front end of the sliding groove (57). The sliding groove (57) is fixed to the top end of the conveyor (1), the electric push rod (58) is installed at the right end of the sliding groove (57), and the mounting mechanism (59) is arranged inside the fixed groove (53).

2. The dye filling device according to claim 1, characterized in that: The mounting mechanism (59) includes a movable groove (591), a smooth rod (592), a clamping groove (593), a clamping block (594), an adjusting block (595) and a spring (596). The movable groove (591) is opened at the bottom end of the fixed groove (53), the smooth rod (592) is fixed to the left end and the right end inside the movable groove (591), the clamping groove (593) is arranged at the bottom end of the protection block (54), there are two groups of clamping blocks (594), and both are arranged on the outer side of the smooth rod (592). The adjusting block (595) is fixed to the front end of the clamping block (594) and extends forward to the front end of the movable plate (52). The spring (596) is arranged on the outer side of the smooth rod (592) and is arranged between the two groups of clamping blocks (594).

3. A dye filling device according to claim 1, characterized in that: The gear (55) and the rack (56) are arranged at the same horizontal level and are meshed with each other.

4. A dye filling device according to claim 1, characterized in that: The front end of the sliding groove (57) is provided with a groove, and the inner wall of the groove is smooth.

5. The dye filling device according to claim 2, characterized in that: The clamping block (594) is arranged in an "L" shape.

6. The dye filling device according to claim 2, wherein: The left end and the right end of the clamping block (594) are provided with notches, and the inner walls of the notches are smooth.

7. A dye filling device according to claim 2, characterized in that: The outer side of the adjusting block (595) is provided with anti-slip lines.

Citation Information

Patent Citations

  • Automatic dye filling device

    CN218434859U