Emulsion explosive crude emulsion device with filtering structure
The dual-stage filtration system addresses the inefficiencies of single-stage filtration by implementing a two-stage filtration process with automated blockage clearance, enhancing the performance and reliability of lactating explosive production.
Patent Information
- Application Number
- CN202422132747.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the single filtration process of existing emulsified explosive crude milk machines, small impurities are prone to clogging through the filter holes and filter holes, affecting the filtration effect.
An emulsified explosive crude breast machine with a double-layer filter structure is designed, including the inner and outer shell, agitator motor, agitator sheet, a plug cleaning mechanism and a filter cover, to realize two impurity filtration, and is equipped with a plug cleaning mechanism to achieve rapid plug cleaning through a screw and bevel gear system.
Dual filtration of impurities is realized, filtration performance is improved, and it can be quickly removed when the filter hole is blocked, ensuring the continuity of filtration work.
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Figure CN223102914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rough emulsifiers, in particular to a rough emulsifier for emulsion explosive with a filtering structure. Background Technique
[0002] In the patent document CN202022313718.X, "a rough emulsifier for emulsion explosive production with a filtering and impurity removal function" is disclosed, which includes a housing, a feed inlet, a discharge pipe and a motor. The top of the housing is provided with a feed inlet, the bottom end of the housing is fixedly provided with a discharge pipe, and the inner surface of the top end of the housing is fixedly provided with an inner pipe. The top surface of the housing is fixedly provided with a motor, and the output end of the motor is provided with a fixed column, and the fixed column penetrates through the top surface of the housing. For this rough emulsifier for emulsion explosive production with a filtering and impurity removal function, when the material enters the inner pipe from the feed inlet, the rotating fixed column drives the first stirring paddle of the threaded column, and through the spiral action, the oil phase and the water phase are guided to the filter plate for filtration. Since the fixed column drives the first bevel gear to engage with the second bevel gear, the second bevel gear drives the second stirring paddle on the transmission shaft to discharge the impurities through the impeller spiral feeding.
[0003] Although a certain impurity filtering function can be achieved in this patent, the single - filtering method allows some smaller impurities to pass through the filter holes smoothly, resulting in poor filtering performance. And during the filtering process, some impurities with sizes similar to the filter holes are also likely to cause blockage, and the blockage cannot be cleared, affecting the filtering effect. Therefore, we propose a rough emulsifier for emulsion explosive with a filtering structure to solve the problems raised in the above background technique. Content of the Utility Model
[0004] The purpose of the utility model is to provide a rough emulsifier for emulsion explosive with a filtering structure to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a rough emulsifier for emulsion explosive with a filtering structure, including an outer housing and an inner housing. The number of the inner housings is two and they are symmetrically installed on the left and right sides of the inner wall of the outer housing. The top of the outer housing is fixedly installed with a feeding cylinder. The bottoms of the left and right sides of the feeding cylinder are respectively communicated with the two inner housings through feeding pipes. The top of the inner housing is fixedly installed with a stirring motor. The output shaft of the stirring motor penetrates into the inner housing. The surface of the output shaft of the stirring motor located inside the inner housing is fixedly connected with a plurality of stirring blades. A plurality of first permeable holes are opened at the bottom of the opposite sides of the two inner housings. The bottom of the outer housing is fixedly connected with a discharge pipe communicated with it;
[0006] A clog - clearing mechanism for dredging the first permeable holes is fixedly installed on the inner wall of the outer housing.
[0007] Further, the blockage clearing mechanism includes fixed blocks fixedly installed on the front and rear sides of the inner wall of the outer casing. A transmission cavity is formed inside the fixed blocks. Two screw rods are rotatably connected to the fixed blocks through limit rotating blocks. One end of each screw rod penetrates into the transmission cavity and is fixedly connected with a driven bevel gear. A translation plate is threadedly connected along the axial direction to the surface of the screw rod located outside the fixed block. Guide rods are symmetrically installed on both sides of the fixed blocks. The translation plate is slidably connected along the axial direction to the surface of the guide rods. First blockage clearing rods are fixedly connected to the positions corresponding to the first material seepage holes on the opposite sides of the two translation plates. A stepper motor is fixedly installed on the top of the fixed block. The output shaft of the stepper motor penetrates into the transmission cavity and is fixedly connected with a driving bevel gear adapted to the driven bevel gear.
[0008] Further, a filter cover is fixedly connected to the inner wall of the outer casing at the position corresponding to the lower part of the first material seepage hole. A plurality of second material seepage holes are formed on the filter cover.
[0009] Further, the bottom of the fixed block is fixedly connected with a lifting plate through a cylinder. Second blockage clearing rods are fixedly connected to the positions corresponding to the second material seepage holes at the bottom of the lifting plate.
[0010] Further, a sewage discharge pipe communicating with the inner casing is fixedly connected to the bottom of the inner casing. A valve is installed on the sewage discharge pipe and one end thereof penetrates to the outside of the outer casing.
[0011] Further, a switch door is hinged to the front of the outer casing at the position corresponding to the filter cover.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model can add materials through a feeding cylinder and uniformly introduce the materials into two inner casings through two material passing pipes. After starting the stirring motor, the materials are stirred and emulsified by stirring blades. The first material seepage holes can achieve preliminary impurity filtration. After the materials penetrate, they fall into the filter cover and are secondarily filtered through the second material seepage holes. When the first material seepage holes are blocked, the stepper motor is started, and its output shaft drives the driving bevel gear to rotate. The driven bevel gear engaged therewith drives the screw rod to rotate under the connection of the limit rotating block. The translation plate threadedly connected thereto translates outward under the limit guidance of the guide rod, and the first blockage clearing rod is used to clear the blockage. Similarly, when the second material seepage holes are blocked, the cylinder can be controlled to start, and it drives the lifting plate to vertically move downward, and the second blockage clearing rod is used to perform the blockage clearing work. The emulsifying crude emulsion device for emulsion explosive with a filtering structure has a reasonable structural design and is convenient to use. It can achieve two - time impurity filtration work, improve the filtering performance, and can quickly clear the blockage when the filter holes are blocked during the filtering process, ensuring the normal progress of the filtering work and fully meeting the emulsification use of the materials for producing emulsion explosive. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a sectional structural view of the present utility model;
[0016] Figure 3 is a sectional structural view of the blockage clearing mechanism of the present utility model.
[0017] In the figure: 1 outer housing, 2 inner housing, 3 feeding cylinder, 4 material passing pipe, 5 stirring motor, 6 stirring blades, 7 first permeable holes, 8 discharge pipe, 9 blockage clearing mechanism, 91 fixing block, 92 screw rod, 93 driven bevel gear, 94 translation plate, 95 guide rod, 96 first blockage clearing rod, 97 stepping motor, 98 driving bevel gear, 99 cylinder, 910 lifting plate, 911 second blockage clearing rod, 10 filter cover, 11 second permeable holes, 12 sewage discharge pipe, 13 switch door. Specific embodiments
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1-3 , an emulsion explosive rough emulsifier with a filtering structure, including an outer housing 1 and an inner housing 2. The number of inner housings 2 is two and they are symmetrically installed on the left and right sides of the inner wall of the outer housing 1. A feeding cylinder 3 is fixedly installed at the top of the outer housing 1. The bottoms on both sides of the feeding cylinder 3 are respectively communicated with the two inner housings 2 through material passing pipes 4. A stirring motor 5 is fixedly installed at the top of the inner housing 2. The output shaft of the stirring motor 5 penetrates into the inner housing 2. A plurality of stirring blades 6 are fixedly connected to the surface of the output shaft of the stirring motor 5 located inside the inner housing 2. A plurality of first permeable holes 7 are opened at the bottoms of the opposite sides of the two inner housings 2. A discharge pipe 8 communicated with it is fixedly connected to the bottom of the outer housing 1.
[0020] A blockage clearing mechanism 9 for dredging the first permeable holes 7 is fixedly installed on the inner wall of the outer housing 1.
[0021] Specifically, the blockage clearing mechanism 9 includes a fixed block 91. The fixed block 91 is fixedly installed on the front and rear sides of the inner wall of the outer casing 1. A transmission cavity is formed inside the fixed block 91. Two screw rods 92 are rotatably connected to the fixed block 91 through limit rotating blocks. One end of the screw rod 92 penetrates into the transmission cavity and is fixedly connected with a driven bevel gear 93. A translation plate 94 is threadedly connected to the surface of the screw rod 92 located outside the fixed block 91 along the axial direction. Guide rods 95 are symmetrically installed on both sides of the fixed block 91. The translation plate 94 is slidably connected to the surface of the guide rod 95 along the axial direction. On the side of the two translation plates 94 facing away from each other and corresponding to the position of the first material seepage hole 7, a first blockage clearing rod 96 is fixedly connected. A stepping motor 97 is fixedly installed on the top of the fixed block 91. The output shaft of the stepping motor 97 penetrates into the transmission cavity and is fixedly connected with a driving bevel gear 98 adapted to the driven bevel gear 93.
[0022] Specifically, a filter cover 10 is fixedly connected to the inner wall of the outer casing 1 and corresponding to the lower part of the first material seepage hole 7. A number of second material seepage holes 11 are formed in the filter cover 10.
[0023] Specifically, the bottom of the fixed block 91 is fixedly connected with a lifting plate 910 through a cylinder 99. A second blockage clearing rod 911 is fixedly connected to the bottom of the lifting plate 910 corresponding to the position of the second material seepage hole 11. By driving the lifting plate 910 to move vertically downward through the cylinder 99, the blockage clearing of the second material seepage hole 11 can be realized by using the second blockage clearing rod 911.
[0024] Specifically, the bottom of the inner casing 2 is fixedly connected with a sewage discharge pipe 12 communicated with it. A valve is installed on the sewage discharge pipe 12 and one end penetrates to the outside of the outer casing 1. After the valve is opened, the sewage discharge pipe 12 can discharge the impurities filtered out by the first material seepage hole 7 in the inner casing 2.
[0025] Specifically, a switch door 13 is hinged to the front of the outer casing 1 and corresponding to the position of the filter cover 10. After the switch door 13 is opened, the impurities filtered out by the second material seepage hole 11 in the filter cover 10 can be discharged.
[0026] The emulsion explosive primary emulsifier with a filtering structure has a reasonable structural design and is convenient to use. It can realize two impurity filtering operations, improve the filtering performance, and can quickly clear the blockage when the filter holes are blocked during the filtering process, ensuring the normal progress of the filtering work and fully meeting the emulsification use of the materials for producing emulsion explosives.
[0027] During use, materials can be added through the feeding cylinder 3 and evenly introduced into the two inner shells 2 through the two material passing pipes 4. After the stirring motor 5 is turned on, the stirring blades 6 are used to stir and emulsify the materials. The first material seepage hole 7 can achieve preliminary impurity filtration. After the materials penetrate, they fall into the filter cover 10, and the second material seepage hole 11 is used for secondary filtration. When the first material seepage hole 7 is blocked, the stepping motor 97 is turned on, and its output shaft drives the driving bevel gear 98 to rotate. The driven bevel gear 93 engaged therewith drives the screw rod 92 to rotate under the connection of the limit rotating block. The translation plate 94 threadedly connected thereto translates outward under the limit guidance of the guide rod 95, and the first blockage clearing rod 96 is used to clear the blockage. Similarly, when the second material seepage hole 11 is blocked, the air cylinder 99 can be controlled to be turned on, and it drives the lifting plate 910 to move vertically downward, and the second blockage clearing rod 911 is used to complete the blockage clearing work.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An emulsified explosive rough emulsifier with a filtering structure, comprising an outer shell (1) and an inner shell (2), characterized in that: The number of the inner shells (2) is two, and they are symmetrically installed on the left and right sides of the inner wall of the outer shell (1). A feeding cylinder (3) is fixedly installed at the top of the outer shell (1). The bottoms of the left and right sides of the feeding cylinder (3) are respectively communicated with the two inner shells (2) through feeding pipes (4). A stirring motor (5) is fixedly installed at the top of the inner shell (2). The output shaft of the stirring motor (5) penetrates into the inner shell (2). A plurality of stirring blades (6) are fixedly connected to the surface of the output shaft of the stirring motor (5) located inside the inner shell (2). A plurality of first material seepage holes (7) are formed at the bottom of the opposite sides of the two inner shells (2). A discharge pipe (8) communicated with the outer shell (1) is fixedly connected to the bottom of the outer shell (1). A clogging clearing mechanism (9) for dredging the first material seepage holes (7) is fixedly installed on the inner wall of the outer shell (1).
2. The emulsifying explosive rough emulsifier with a filtering structure according to claim 1, characterized in that: The clogging clearing mechanism (9) includes a fixed block (91). The fixed block (91) is fixedly installed on the front and rear sides of the inner wall of the outer shell (1). A transmission cavity is formed inside the fixed block (91). Two screw rods (92) are rotatably connected to the fixed block (91) through limit rotating blocks. One end of the screw rod (92) penetrates into the transmission cavity and is fixedly connected with a driven bevel gear (93). A translation plate (94) is threadedly connected to the surface of the screw rod (92) located outside the fixed block (91) along the axial direction. Guide rods (95) are symmetrically installed on both sides of the fixed block (91). The translation plate (94) is slidably connected to the surface of the guide rod (95) along the axial direction. First clogging clearing rods (96) are fixedly connected to the positions corresponding to the first material seepage holes (7) on the opposite sides of the two translation plates (94). A stepping motor (97) is fixedly installed at the top of the fixed block (91). The output shaft of the stepping motor (97) penetrates into the transmission cavity and is fixedly connected with a driving bevel gear (98) adapted to the driven bevel gear (93).
3. The rough emulsifier for emulsion explosive with a filtering structure according to claim 2, characterized in that: A filter cover (10) is fixedly connected to the inner wall of the outer shell (1) and corresponding to the lower part of the first material seepage holes (7). A plurality of second material seepage holes (11) are formed on the filter cover (10).
4. The crude emulsion mixer with a filtering structure according to claim 3, characterized in that: The bottom of the fixed block (91) is fixedly connected with a lifting plate (910) through a cylinder (99). A second clogging clearing rod (911) is fixedly connected to the position corresponding to the second material seepage holes (11) at the bottom of the lifting plate (910).
5. The emulsifying explosive primary emulsifier with a filtering structure according to claim 4, wherein: A sewage discharge pipe (12) communicated with the inner shell (2) is fixedly connected to the bottom of the inner shell (2). A valve is installed on the sewage discharge pipe (12), and one end penetrates to the outside of the outer shell (1).
6. The emulsifying explosive rough emulsifier with a filtering structure according to claim 5, characterized in that: A switch door (13) is hinged to the front of the outer shell (1) and corresponding to the position of the filter cover (10).
Citation Information
Patent Citations
Crude emulsion device with filtering and impurity removing functions for emulsion explosive production
CN213791401U