635 results about "Shaped charge" patented technology

A shaped charge includes a charge case; an explosive disposed inside the charge case; and a liner for retaining the explosive in the charge case, wherein the liner comprises a material reactive with a component of an earth formation. A method for perforating in a well includes disposing a perforating gun in the well, wherein the perforating gun comprises a shaped charge having a charge case, an explosive disposed inside the charge case, and a liner for retaining the explosive in the charge case, wherein the liner includes a material that can react with a component of an earth formation; detonating the shaped charge to form a perforation tunnel in a formation zone; and allowing the material comprising the liner to react with the component of the earth formation.

A chemical reaction between molten aluminum and an oxygen carrier such as water to do useful work is disclosed, and in particular two chemical methods to obtain aluminum in its molten state. One is to detonate a HE / Al mixture with surplus Al in stoichiometry, and the other is to use an oxidizer / Al mixture with surplus Al in stoichiometry. Additionally, there is a physical method of shocking and heating Al using high temperature reaction products. The produced Al in its liquid form is forced to react with an oxygen carrying liquid (e.g. water), giving off heat and releasing hydrogen gas or other gaseous material. A water solution of some oxygen-rich chemicals (e.g. ammonium nitrate) can be advantageously used in place of water. A shaped charge is also disclosed having a liner that contains aluminum, propelled by a high explosive such as RDX or its mixture with aluminum powder. Some aluminum in its molten state is projected into the perforation and forced to react with water that also enters the perforation, creating another explosion, fracturing the crushed zone of the perforation and initializing cracks. Another shaped charge is shown having a liner of energetic material such as a mixture of aluminum powder and a metal oxide. Upon detonation, the collapsed liner carries kinetic and thermal energy. Also shown are methods to build and to detonate or fire explosive devices in an oxygen carrying liquid (e.g. water) to perforate and stimulate a hydrocarbon-bearing formation.

A perforating gun having a charge case with a boss element partially circumscribing Optionally the pair of bosses may be included that are substantially symmetric about the axis of the charge case. Forming a shaped charge with such a charge case allows for gun strips to be formed with increased web material between adjacent shape charges in the gun strips. The increased web material provides for a more structurally sound gun tube, especially when dealing with high density charges. Notches may be provided in the gun tube on the outer radius of the holes formed to receive the shape charges, the notches are to be aligned with the bosses on the outer periphery of the shaped charge case. This also may orient the charge cases so they are pre-aligned for ready connection to an associated detonation cord.

A shaped charge includes a charge case; a liner; an explosive retained between the charge case and the liner; and a primer core disposed in a hole in the charge case and in contact with the explosive, wherein at least one of the case, the liner, the primer core, and the explosive comprising a material soluble in a selected fluid. A perforation system includes a perforation gun, comprising a gun housing that includes a safety valve or a firing valve, wherein the safety valve or the firing valve comprises a material soluble in a selected fluid.

The invention provides shock initiation devices comprising multilayer structures with constituent layers that undergo an exothermic self-propagating reaction once initiated by shock. The multilayer structures may be used as components in shaped charges, EFP devices, warheads, munition casings, interceptors, missiles, bombs, and other systems. The reactive layer materials may be selected based on required structural properties, density and reaction temperature.

A shaped charge comprises a shell, an explosive charge disposed inside the shell, and a first liner for retaining the explosive charge within the shell. The shaped charge further comprises an acid material disposed inside the shell on the first liner and retained by a second liner into the shell.

An ordnance system of the present invention may include or feature any one or more of: a control unit, one or more effectors (detonators, initiators, shaped charges and the like), and a two-, three- or four-wire communication bus between the control unit and the effectors; an addressable system in which all the effectors can be connected to the same communication bus and the control unit can issue coded signals on the bus addressed to a specific effector; inductive coupling between the effectors and the communication bus; and a multi-voltage level communication system in which communication signals are carried at a first voltage and arming signals are provided at a second, higher voltage. Other features may include two-way communication between effectors and the control unit and the de-centralization of firing control so that the control unit does not have exclusive control over whether the effectors function. As a result, the individual effectors possess decision-making ability and, for purposes of this invention, may be referred to as "intelligent" effectors. To participate in the decision-making process, effectors of this invention may be equipped with sensors or other diagnostic circuitry whose condition is checked for satisfactory output before functioning is permitted to occur.

A shaped charge liner formed by injection molding, where the liner components include powdered metal and organic binder. The liner components are blended then processed within an injection molding device and urged from the molding device into a mold where a liner shape is formed. The liner shape is debinded, both mechanically and chemically. Mechanical debinding involves heating and chemical debinding comprises treating the liner shape with a solution to dissolve and remove the binder components. The process of forming the shaped charge liner does not include sintering. The present process can also use “green products” formed by the injection molding device that are not debinded. A shaped charge case can also be formed using the present method. The added step of sintering can be applied to the process of forming the shaped charge case.

A shaped charge for use with a perforating gun having an adapter that can couple the shaped charge with perforating gun systems of more than one size. An interference fit can couple the adapter to the open end of a shaped charge. The adapter includes a base section having an outer diameter exceeding the shaped charge outer diameter. The adapter larger diameter can be coupled to perforating gun systems formed to receive shaped charges whose outer diameters exceed the outer diameter of the shaped charge coupled to the adapter. Thus the adapter can couple a shaped charge to a perforating gun that might otherwise have fittings too large to accommodate the shaped charge.

A perforating gun assembly (60) for creating communication paths for fluid between a formation (64) and a cased wellbore (66) includes a housing (84), a detonator (86) positioned within the housing (84) and a detonating cord (90) operably associated with the detonator (86). The perforating gun assembly (60) also includes one or more substantially axially oriented collections (92, 94, 96, 98) of shaped charges. Each of the shaped charges in the collections (92, 94, 96, 98) is operably associated with the detonating cord (90). In addition, adjacent shaped charges in each collection (92, 94, 96, 98) of shaped charges are oriented to converge toward one another such that upon detonation, the shaped charges in each collection (92, 94, 96, 98) form jets that interact with one another to create perforation cavities in the formation (64).

A perforating system having a perforating gun with a high pressure gun body. The gun body can be thickened so that no empty space is present between it and a corresponding gun tube. Alternatively, the gun body could be a solid cylinder with slots radially formed therein to receive a shaped charge. In another embodiment, a flowable material, such as foam, fluid, sand, ceramic beads, eutectic metal, and combinations thereof, is provided in the space between the gun body and gun tube.

A system and method of perforating by stacking a perforating string within a wellbore, then deploying the perforating string to a designated depth for detonating shaped charges in the perforating string. The string can be formed by anchoring a single perforating gun in the wellbore, then landing subsequent guns on one another atop the anchored gun. Wet connects on the ends of the perforating guns enable mechanical engagement of each adjacent gun as well as signal communication through the connections.

Electromechanical assembly for connecting a series of guns used in the perforation of petroleum producing wells. Each gun has a cylindrical housing for a charge-carrier loaded with explosive shaped-charges set in radial fashion. The charges are in contact with a detonating cord that is in contact with an electronically activated detonator. The series of guns are joined firmly by intermediary joints and terminate in a bottom sub on its lower extreme, where the series is initiated by a firing head which is connected to the surface with an electrical connection. It is possible to detonate the charge-carrier of each gun, beginning with the bottommost gun that remains active.

A positioning device includes a shaped charge holder. A plurality of shaped charge receptacles formed in the shaped charge holder are configured to arrange a plurality of shaped charges in a desired orientation. The shaped charges are detonated by a detonator in response to an initiation signal. The positioning device may be secured in a perforating gun module, with vertical and horizontal movement of the positioning being inhibited in the perforating gun module.

An oil and gas well shaped charge perforator capable of providing an exothermic reaction after detonation is provided, comprising a housing, a high explosive, and a reactive liner where the high explosive is positioned between the reactive liner and the housing. The reactive liner is produced from a composition which is capable of sustaining an exothermic reaction during the formation of the cutting jet. The composition may be selected from any known formulation which is suitable for use in an oil and gas well perforator, typically the composition will comprise at least one metal and at least one non-metal, wherein the non-metal is selected from a metal oxide, or any non-metal from Group III or Group IV or at least two metals such as to form an intermetallic reaction. Typically at least one of the metals in the invention may be selected from Al, Ce, Li, Mg, Mo, Ni, Nb, Pb, Pd, Ta, Ti, Zn or Zr. The liner composition may preferably be a pressed particulate composition, such that the material is consolidated under pressure to form the desired shape of the liner. To aid consolidation a binder may also be added.

A shaped charge and a method of using such to provide for large and effective perforations in oil bearing sandy formations while causing minimal disturbance to the formation porosity is described. This shaped charge uses a low-density liner having a filler material that is enclosed by outer walls made, preferably, of plastic or polyester. The filler material is preferably a powdered metal or a granulated substance, which is left largely unconsolidated. The preferred filler material is aluminum powder, or aluminum particles, that are coated with an oxidizing substance, such as TEFLON®, permitting a secondary detonation reaction inside the formation following jet penetration. The filled liner is also provided with a metal cap to aid penetration of the gun scallops, the surrounding borehole casing and the cement sheath. The metal cap forms the leading portion of the jet, during detonation. The remaining portion of the jet is formed from the low-density filler material, thereby resulting in a more particulated jet. The jet results in less compression around the perforation tunnel and less skin damage to the proximal end of the perforation tunnel.

Shaped charge assembly for use as part of a perforating gun, particularly, channel finder gun. The shaped charge assembly includes a charge is configured to produce a jet which is substantially non-circular in cross section (in relation to the axial direction of travel of the jet) in which the assembly includes a base that is relatively rigid with respect to the liner of the assembly.

A system and method for making and using a multi-point initiation explosive device that produces an enhanced pressure wave for severing tubing, pipe or casing in an oil or gas well. At least two opposed initiators initiate a column of explosive material from opposite ends, thereby generating opposing pressure waves propagating toward a midpoint between the initial initiators. A shaped-charge assembly with a liner located at the midpoint initiates immediately prior to the arrival of the opposing pressure waves and forms a fast moving jet to pre-score the target pipe prior to the arrival of the pressure pulse propagating from the initial detonations.

A method for perforating a subterranean formation includes positioning a shaped charge and a reactant composite material in a carrier; positioning the carrier in the wellbore; detonating the shaped charge; and disintegrating the reactant composite material using a shock generated by the detonated shaped charge. The method may also include initiating a first deflagration by using carbon and heat resulting from the detonation of the shaped charge and an oxygen component of the disintegrated reactant composite material. A system for performing the method may include a carrier, a shaped charge positioned in the carrier; and a reactant composite material positioned in the carrier. The reactant composite material may be configured to disintegrate upon detonation of the shaped charge.

A loading tube for installation in the body of a perforating gun is disclosed. The loading tube holds a plurality of shaped charges whose detonation is electrically initiated, and the loading tube, when installed in the body, comprises at least a portion of the electrical circuit used to initiate detonation the shaped charge. In one embodiment, the loading tube comprises the hot portion of the electrical circuit, the body comprises the ground portion of the electrical circuit and the loading tube and the body are insulated from one another. Alternatively, the loading tube may comprise two distinct portions of conductive material which are electrically isolated from one another where the two portions of conductive material comprise the hot and ground portions of the electrical circuit. Additionally, a loading tube according to the present invention may comprise a conductor which is disposed in the loading tube near the outer surface of the loading tube and which is insulated from the loading tube. A system is disclosed comprising a loading tube having the aforesaid characteristics and a method is provided which utilizes the loading tube as a portion of the electrical circuit to initiate detonation of the charges.

Controlled Buoyancy Perforating technology for highly deviated and substantially horizontal wellbores may include long perforating guns assembled on a rig floor from a multiplicity of light weight and highly engineered shaped charge carrier joints. Tubular housings for such light weight joints may be fabricated from composite materials having steel transition collars. The collars are designed for an angularly coordinated, bayonet assembly and, in most cases, rapid disassembly. The internal volume of each joint is environmentally sealed by a plurality of O-rings. Barbs carried by collet fingers projecting from opposite ends of a sealing sleeve that externally bridges a transition collar union plane secures the union by meshing with detent channels in the respective collars. Individual shaped charge units and cooperative fusing are assembled in a light weight inner loading tube having an alignment collar to secure the angular and axial position of the loading tube relative to the transition collars.

A perforating short gun for use in a horizontal well casing. The gun includes a gun carrier and a charge holder to carry shaped charges. The charge holder is inserted into the gun carrier and a selected length of the gun carrier includes internal features created therein to a depth in an inside wall of the gun carrier. The internal features are located and configured to align with a shaped charge, creating a standoff between the shaped charge and the internal feature such that when the charge is detonated it creates an opening through the internal feature.

A non-linear shaped charge perforator for use in perforating an oil and gas formation into which a wellbore has been drilled comprises a monolithic, axisymmetric metal case in which is disposed a main explosive charge between the front of the case, which is closed with a concave metal liner, and the closed back end of the case. The main explosive charge contains multiple initiation points, preferably two initiation points located about 180° apart on the outside surface of the charge, so that when the perforator is detonated the main charge is initiated such that the metal liner is collapsed into a non-circular jet, preferably a fan-shaped jet, that pierces the casing of the wellbore and forms non-circular perforations, preferably slot-shaped perforations, in the surrounding formation.

An armor system for defeating rocket propelled grenade-type missiles and / or high velocity jets created by shaped charges directed at a vehicle includes a grid layer such as a net and / or an array of slats or bars (“RPG”) spaced from an outer surface of the vehicle by support members. The grid layer has a characteristic mesh size or bar / slat spacing to disrupt the missile firing mechanism. The system also has a shaped layer having a plurality of tapered members formed from a fiber-reinforced material, the tapered members positioned between the grid layer and the vehicle outer surface and having respective apex ends proximate the distant the grid layer and base ends, the tapered members defining with adjacent tapered members a plurality of depressions opening in a direction to receive an incoming conical portion of an unexploded RPG-type missile, or a jet emanating from an exploded RPG or other anti-armor device, and a layer of fiber-reinforced material abutting the base ends of the tapered members. The system may further include reactive elements disposed on surfaces of the tapered members defining the depressions to deflect impinging jets. The system may still further include one or more metal armor layers and one or more additional fiber-reinforced material layers disposed between the shaped fiber-reinforced material layer and the vehicle surface.

An apparatus string for use in a wellbore is disclosed comprising a plurality of activation modules having first and second ends and containing devices to be activated / initiated downhole. An apparatus string according to the present invention also comprises a plurality of initiator modules where at least initiator is operatively connected to each activation module and is addressable. Each initiator module may comprise a safety initiator which when the initiator module is addressed initiates the firing of the shaped charges in the gun module to which it is operatively connected. A wireless transmitter is provided which is operatively connected in and integral to the apparatus string for use in transmitting signals to address any initiator module in the apparatus string. An apparatus string according to the present invention may be especially useful in perforating operations.

A perforating gun assembly for use in a wellbore. The perforating gun assembly includes a carrier gun body and a charge holder disposed within the carrier gun body. A plurality of shaped charges are supported within the carrier gun body. A secondary pressure generator is operably associated with at least one of the shaped charges. The secondary pressure generator optimizes the wellbore pressure regime immediately after detonation of the shaped charges by controlling the dynamic underbalance created by the empty gun chambers to prevent excessive dynamic underbalance which may detrimentally effect the perforating operation.

A lead free ferromagnetic article is disclosed. The article is a compacted composite having a heavy more dense constituent that is preferably ferrotungsten and a less dense second constituent that is either a metal alloy or a polymer. The ferromagnetic constituent is present in an amount sufficient to impart the article with ferromagnetism. The ferromagnetic property allows fragments of the article, such as a projectile, bullet or shaped charge liner to be separated from dirt or other environments.

A liner for a shaped charge comprising powdered heavy metal tungsten coated with a metal binder coating compressively formed into a liner body. Each of the powdered heavy metal particles are substantially uniformly coated with metal binder coating. The preferred powdered heavy metal particles are comprised of tungsten. Optionally, the liner for a shaped charge includes a lubricant intermixed with the coated heavy metal particles. The metal binder coating is selected from the group consisting of copper, lead, nickel, tantalum, other malleable metals, and alloys thereof, and comprises from 40 percent to 3 percent by weight of the liner. The powdered heavy metal particles comprise from 60 percent to 97 percent by weight of the liner.

A perforation gun which provides a means to create perforations required for the hydraulic fracturing of rock formations for the production of natural gas, oil, and other oil well fluids and further comprises a gun body assembly having an inserted carrier tube to nest shaped charge canisters with built in primers, conical liner, and explosive material. The charges are positioned in various angular patterns along various phase angles to create specifically directed perforation tunnels which puncture scalloped areas of the aforementioned gun body and subsequently penetrate through the wellbore, well casing, well cement, and into the rock formations for the release and removal of natural gas, oil, and other oil well fluids after hydraulic fracturing.