Self-carding anti-blocking cotton box

Abstract

The utility model relates to the field of cotton boxes, in particular to a self-carding anti-blocking cotton box which comprises a box body and a rectangular sealing cover. A rectangular sealing cover for sealing the box body is arranged above the box body; the rectangular sealing cover and the box body are assembled, then cotton is poured into the box body along the feeding U-shaped plate on the box body, the cotton is guided out along the discharging U-shaped plate on the box body after being simply treated in the box body, and after the box body is used for a period of time, the rectangular sealing cover is opened, and the porous flow guide plate in the box body is detached and cleaned. By means of the method, it can be guaranteed that the output cotton flow is uniform and stable and does not contain impurities and fibers which are not fully opened, the carding effect and the yarn forming quality of the follow-up procedure are improved, and therefore the quality and competitiveness of final products are improved.

Description

Technical Field

[0001] The utility model relates to the field of cotton boxes, in particular to a self-combing anti-blocking cotton box. Background Art

[0002] The self-combing cotton box is an important part of textile equipment. It is mainly used to receive raw materials sent by the input pipeline and can maintain a certain cotton storage height. Under the holding of the feeding roller and the feeding plate, the raw materials are combed by the spike beater and then thrown into the lower cotton box. As the cotton storage volume in the lower cotton box increases, the exhaust volume at the exhaust port decreases, the air pressure in the cotton box rises, and the feeding roller is controlled by a pressure switch to perform stepless speed change to reduce the feeding speed. The output cotton layer is directly fed into the feeding roller of the carding machine through the discharging roller and then enters the carding machine for carding.

[0003] During the long-term use of the existing cotton box, since the fibers are prone to entanglement with each other during transportation to form lumps, it may cause blockage of the cotton box, resulting in uneven cotton flow output, containing impurities or fibers that are not fully opened. These adverse factors will directly affect the carding effect and yarn quality of the subsequent processes, leading to a decline in product quality.

[0004] Therefore, aiming at the problem that the existing fibers are prone to entanglement with each other during transportation to form lumps, which may cause blockage of the cotton box, resulting in uneven cotton flow output, and this will directly affect the carding effect and yarn quality of the subsequent processes, a self-combing anti-blocking cotton box can be designed. A cotton box that is easy to disassemble is adopted to clean the fiber lumps in the cotton box in time to prevent blockage. Summary of the Utility Model

[0005] In order to overcome the problem that the existing fibers are prone to entanglement with each other during transportation to form lumps, which may cause blockage of the cotton box, resulting in uneven cotton flow output, and this will directly affect the carding effect and yarn quality of the subsequent processes.

[0006] The technical solution of the utility model is: a self-combing anti-blocking cotton box, including a box body and a rectangular sealing cover; a rectangular sealing cover for sealing the box body is arranged above the box body, a feeding slot is opened above one side of the box body, a feeding U-shaped plate is fixedly installed outside the box body where the feeding slot is opened, two groups of longitudinally penetrating rotating columns are transversely arranged inside the feeding U-shaped plate, a combing needle opening roller is sleeved outside the rotating column, a rotating motor is installed at one end of the rotating column, rectangular clamping grooves are linearly and crosswise opened on both sides of the inner wall of the box body, a porous diversion plate is arranged inside the box body corresponding to the rectangular clamping grooves, a rectangular clamping plate is fixedly installed on one side of the porous diversion plate, three groups of studs passing through the box body are transversely and spacedly installed on the side of the rectangular clamping plate far from the porous diversion plate, and nuts are sleeved outside the studs.

[0007] Preferably, assemble the rectangular sealing cover with the box body, then pour cotton along the feeding U-shaped plate on the box body. After simple treatment in the box body, export it along the discharging U-shaped plate on the box body. After the box body is used for a period of time, open the rectangular sealing cover and disassemble and clean the porous flow guide plate inside the box body to prevent cotton fiber lumps from blocking the holes on the porous flow guide plate and affecting the operation efficiency of the box body.

[0008] Preferably, columns are installed at the corners at the lower end of the box body, and a circular snap groove is opened at the upper edge of the box body.

[0009] Preferably, a discharging notch is opened at the lower part on the side of the box body far away from the feeding U-shaped plate, and a discharging U-shaped plate is fixedly installed outside the discharging notch opened on the box body.

[0010] Preferably, the rectangular snap plate drives the porous flow guide plate to be positioned and connected with the box body along the circular snap groove.

[0011] Preferably, handles are installed at both sides of the upper end edge of the rectangular sealing cover. A circular hole is opened between the two groups of handles installed on the rectangular sealing cover, and a rotating ring sleeve is arranged in the middle of the circular hole opened on the rectangular sealing cover.

[0012] Preferably, four groups of support frames fixedly connected with the rectangular sealing cover are installed around the outside of the rotating ring sleeve. A driving motor is installed at the upper end of the rotating ring sleeve. A rotating shaft is sleeved inside the rotating ring sleeve, and multiple groups of fan blades are installed around the outside of the rotating shaft.

[0013] Preferably, a circular snap plate is installed at the lower end edge of the rectangular sealing cover corresponding to the circular snap groove.

[0014] The beneficial effects of the present utility model: Assemble the rectangular sealing cover with the box body, then pour cotton along the feeding U-shaped plate on the box body. After simple treatment in the box body, export it along the discharging U-shaped plate on the box body. After the box body is used for a period of time, open the rectangular sealing cover and disassemble and clean the porous flow guide plate inside the box body to prevent cotton fiber lumps from blocking the holes on the porous flow guide plate and affecting the operation efficiency of the box body. By this method, it can ensure that the output cotton flow is uniform and stable, free of impurities and insufficiently opened fibers, which helps the carding effect and yarn quality in the subsequent processes, thereby improving the quality and competitiveness of the final product. Description of the Drawings

[0015] Figure 1 Shown is the overall structural schematic diagram of the self-carding anti-blocking cotton box of the present utility model;

[0016] Figure 2 Shown is the structural schematic diagram of the box body of the self-carding anti-blocking cotton box of the present utility model;

[0017] Figure 3The schematic diagram of the porous diversion plate structure of the self-combing and anti-blocking cotton box of the present utility model is shown;

[0018] Figure 4 The schematic diagram of the fan blade structure of the self-combing and anti-blocking cotton box of the present utility model is shown.

[0019] Explanation of reference numerals: 1. Box body; 2. Rectangular sealing cover; 101. Column; 102. Return-shaped clamping groove; 103. Discharge chute opening; 104. Discharge U-shaped plate; 105. Feed chute opening; 106. Feed U-shaped plate; 107. Rotating column; 108. Needle-opening roller; 109. Rotating motor; 110. Rectangular clamping groove; 111. Porous diversion plate; 112. Rectangular clamping plate; 113. Stud; 114. Nut; 201. Handle; 202. Round hole; 203. Support frame; 204. Driving motor; 205. Return-shaped clamping plate; 206. Rotating shaft; 207. Fan blade; 208. Rotating ring sleeve. Specific embodiments

[0020] The present utility model will be further described below with reference to the accompanying drawings and embodiments.

[0021] Please refer to Figures 1-4 , the present utility model provides an embodiment: a self-combing and anti-blocking cotton box, including a box body 1 and a rectangular sealing cover 2; a rectangular sealing cover 2 for sealing the box body 1 is arranged above the box body 1, a feed chute opening 105 is opened above one side of the box body 1, a feed U-shaped plate 106 is fixedly installed outside the box body 1 where the feed chute opening 105 is opened, two groups of longitudinally penetrating rotating columns 107 are horizontally arranged inside the feed U-shaped plate 106, a needle-opening roller 108 is sleeved outside the rotating column 107, a rotating motor 109 is installed at one end of the rotating column 107, rectangular clamping grooves 110 are linearly and crosswise opened on both sides of the inner wall of the box body 1, a porous diversion plate 111 corresponding to the rectangular clamping grooves 110 is arranged inside the box body 1, a rectangular clamping plate 112 is fixedly installed on one side of the porous diversion plate 111, three groups of studs 113 passing through the box body 1 are horizontally and spacedly installed on the side of the rectangular clamping plate 112 away from the porous diversion plate 111, and nuts 114 are sleeved outside the studs 113.

[0022] Please refer to Figures 2-3, in this embodiment, columns 101 are installed at the lower corners of the box body 1, and a loop-shaped clamping groove 102 is formed at the upper edge of the box body 1. The columns 101 provide stable support during the operation of the box body 1, improving the stability of the cotton box. A discharge slot 103 is formed below the box body 1 on the side away from the feeding U-shaped plate 106. An outlet U-shaped plate 104 is fixedly installed outside the box body 1 where the discharge slot 103 is formed. When the cotton is preliminarily processed, it passes through the discharge slot 103 and enters the carding machine along the outlet U-shaped plate 104 for carding. The rectangular clamping plate 112 drives the porous diversion plate 111 to be positioned and connected to the box body 1 along the rectangular clamping groove 110. After the porous diversion plate 111 is cleaned, pick up the porous diversion plate 111. The rectangular clamping plate 112 drives the porous diversion plate 111 to be positioned and connected to the box body 1 along the rectangular clamping groove 110. At the same time, the stud 113 passes through the box body 1, and then tighten the nut 114 to complete the assembly of the porous diversion plate 111.

[0023] Please refer to Figure 4 , in this embodiment, handles 201 are installed at the two side edges of the upper end of the rectangular sealing cover 2. A circular hole 202 is formed between the two groups of handles 201 installed on the rectangular sealing cover 2. A rotating ring sleeve 208 is provided in the middle of the circular hole 202 formed in the rectangular sealing cover 2. When the fan blade 207 rotates, the support frame 203 stably supports the rotating ring sleeve 208, improving the stability of the rotation of the fan blade 207. Four groups of support frames 203 fixedly connected to the rectangular sealing cover 2 are installed around the outside of the rotating ring sleeve 208. A driving motor 204 is installed at the upper end of the rotating ring sleeve 208. A rotating shaft 206 is sleeved inside the rotating ring sleeve 208. Multiple groups of fan blades 207 are installed around the outside of the rotating shaft 206. When the cotton starts to enter the box body 1, driven by the driving motor 204, the rotating shaft 206 drives the fan blades 207 to rotate along the rotating ring sleeve 208 to generate a constant air volume and blow it into the box body 1, which can control the transportation and distribution of the cotton. A loop-shaped clamping plate 205 corresponding to the loop-shaped clamping groove 102 is installed at the lower edge of the rectangular sealing cover 2. After the box body 1 is used for a period of time, lift the handle 201 to open the rectangular sealing cover 2, and then the inside of the box body 1 and the porous diversion plate 111 can be cleaned to prevent cotton fiber clusters from blocking the holes on the porous diversion plate 111. After cleaning, lift the handle 201 again, and the loop-shaped clamping plate 205 drives the rectangular sealing cover 2 to be positioned and connected to the box body 1 along the loop-shaped clamping groove 102, and then it can be used.

[0024] When working, first pass the cotton through the feeding U-shaped plate 106 and introduce it into the box body 1 through the feeding notch 105. During this process, driven by the rotation of the motor 109, the rotating column 107 drives the carding needle opening roller 108 to roll, which can open the introduced cotton to make it easier to handle and transport. When the cotton starts to enter the box body 1, driven by the driving motor 204, the rotating shaft 206 drives the fan blade 207 to rotate along the rotating ring sleeve 208 to generate a constant air volume and blow it into the box body 1, which can control the transportation and distribution of the cotton along the porous diversion plate 111. After the cotton is preliminarily processed, it passes through the discharge notch 103 and enters the carding machine along the discharge U-shaped plate 104 for carding;

[0025] After the box body 1 has been used for a period of time, lift the handle 201 to open the rectangular sealing cover 2, and then the inside of the box body 1 and the porous diversion plate 111 can be cleaned to prevent cotton fiber lumps from blocking the holes on the porous diversion plate 111. After the porous diversion plate 111 is cleaned, pick up the porous diversion plate 111, and the rectangular clamping plate 112 drives the porous diversion plate 111 to be positioned and connected to the box body 1 along the rectangular clamping groove 110. At the same time, the stud 113 passes through the box body 1, and then tighten the nut 114 to complete the assembly of the porous diversion plate 111. Then lift the handle 201 again, and the return clamping plate 205 drives the rectangular sealing cover 2 to be positioned and connected to the box body 1 along the return clamping groove 102, and then it can be used.

[0026] Through the above steps, assemble the rectangular sealing cover 2 and the box body 1, then pour the cotton along the feeding U-shaped plate 106 on the box body 1. After simple processing in the box body 1, it is exported along the discharge U-shaped plate 104 on the box body 1. After the box body 1 has been used for a period of time, open the rectangular sealing cover 2 and disassemble and clean the porous diversion plate 111 inside the box body 1 to prevent cotton fiber lumps from blocking the holes on the porous diversion plate 111 and affecting the operation efficiency of the box body 1. By this method, it can ensure that the output cotton flow is uniform and stable, free of impurities and unopened fibers, which helps the carding effect and yarn quality of the subsequent processes, thereby improving the quality and competitiveness of the final product, so as to solve the problem that the existing fibers are prone to entanglement with each other during transportation, forming lumps, which may cause blockage of the cotton box, resulting in uneven output cotton flow, which will directly affect the carding effect and yarn quality of the subsequent processes.

Claims

1. Self-combing anti-clogging cotton box, including a box body (1); characterized in that: It also includes a rectangular sealing cover (2); a rectangular sealing cover (2) for sealing the box body (1) is provided above the box body (1). An inlet chute (105) is opened above one side of the box body (1). An inlet U-shaped plate (106) is fixedly installed outside the box body (1) where the inlet chute (105) is opened. Two groups of longitudinally penetrating rotating columns (107) are horizontally arranged inside the inlet U-shaped plate (106). A needle comb opening roller (108) is sleeved outside the rotating column (107). One end of the rotating column (107) is equipped with a rotating motor (109). Rectangular clamping grooves (110) are linearly and crosswise opened on both sides of the inner wall of the box body (1). A porous flow guiding plate (111) corresponding to the rectangular clamping grooves (110) is provided inside the box body (1). A rectangular clamping plate (112) is fixedly installed on one side of the porous flow guiding plate (111). Three groups of studs (113) passing through the box body (1) are horizontally and spacedly installed on the side of the rectangular clamping plate (112) away from the porous flow guiding plate (111). Nuts (114) are sleeved outside the studs (113).

2. The self-combing anti-clogging cotton box according to claim 1, characterized in that: Columns (101) are installed at the lower corners of the box body (1), and a rectangular clamping groove (102) is opened at the upper edge of the box body (1).

3. The self-combing anti-clogging cotton box according to claim 1, wherein: An outlet chute (103) is opened below the side of the box body (1) away from the inlet U-shaped plate (106). An outlet U-shaped plate (104) is fixedly installed outside the box body (1) where the outlet chute (103) is opened.

4. The self-combing anti-clogging cotton box according to claim 1, characterized in that: The rectangular clamping plate (112) drives the porous flow guiding plate (111) to be positioned and connected with the box body (1) along the rectangular clamping grooves (110).

5. The self-combing anti-clogging cotton box according to claim 1, characterized in that: Handles (201) are installed at the upper edges on both sides of the rectangular sealing cover (2). A circular hole (202) is opened between the two groups of handles (201) installed on the rectangular sealing cover (2). A rotating ring sleeve (208) is provided in the middle of the circular hole (202) opened on the rectangular sealing cover (2).

6. The self-combing anti-clogging cotton box according to claim 5, characterized in that: Four groups of support frames (203) fixedly connected with the rectangular sealing cover (2) are circumferentially installed outside the rotating ring sleeve (208). A driving motor (204) is installed at the upper end of the rotating ring sleeve (208). A rotating shaft (206) is sleeved inside the rotating ring sleeve (208). Multiple groups of fan blades (207) are circumferentially installed outside the rotating shaft (206).

7. The self-combing anti-clogging cotton box according to claim 2, characterized in that: A rectangular clamping plate (205) corresponding to the rectangular clamping groove (102) is installed at the lower edge of the rectangular sealing cover (2).

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