Wool combing and washing device
The wool roving washing apparatus addresses the issue of contamination and quality degradation by using an ultrasonic cleaner and oven dryer to clean and dry wool roving with organic solvents, ensuring safety and preventing secondary contamination.
Patent Information
- Application Number
- CN202421928531.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Wool stuffed thread is easily contaminated during the storage process, resulting in a decline in quality. It is difficult for the existing technology to effectively clean and avoid secondary pollution.
An ultrasonic cleaning machine is used to combine organic solvents for cleaning. Automatic cleaning, drying and combing is achieved through the first and second wool bobbin mounting mechanisms and telescopic rotating mechanisms to avoid manual contact with the organic solvents and use drying components to prevent residues.
Effectively remove velvet pollution, maintain velvet quality, avoid fiber damage and secondary pollution, and ensure safe use.
Smart Images
Figure CN223103272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wool yarn grooming, in particular to a wool yarn grooming device. Background Art
[0002] Wool yarn is a ply yarn spun from wool as raw material. It is generally used for knitting wool sweaters, wool trousers, wool vests, scarves, hats, gloves and various spring and autumn clothing accessories. Besides keeping warm, it also has a decorative function. The production process of wool yarn generally involves combing the originally curly or lumpy wool mass into a state of basically straightened single fibers by a carding machine, removing impurities during this process, and finally making standard lint-free wool. Then, the lint-free wool is made into yarn by a spinning machine. Usually, after the yarn is made, it is wound into a ball through a hollow yarn bobbin for subsequent textile use; the whole manufacturing process is complex and the production cost is high;
[0003] However, during the process of storing the finished yarn in the factory, the finished spun yarn will be contaminated due to many uncertain factors. For example, it is soaked in sewage during a flood, or contaminated with machine oil during production and handling. If these contaminations are not cleaned up, the quality of the yarn will be greatly reduced, thereby causing immeasurable losses to the factory. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem of cleaning the contaminated yarn, and provide a wool yarn grooming device.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is as follows:
[0006] The utility model provides a wool yarn grooming device, including
[0007] A first mounting frame,
[0008] A unit yarn bobbin clamping mechanism, and two unit yarn bobbin clamping mechanisms are provided, namely a first yarn bobbin clamping mechanism and a second yarn bobbin clamping mechanism,
[0009] The first yarn bobbin clamping mechanism is movably mounted on the first mounting frame through a telescopic rotation mechanism;
[0010] The second yarn bobbin clamping mechanism is fixed on the first mounting frame through a mounting plate. A second motor is provided on the mounting plate, and the power output shaft of the second motor is connected to the second yarn bobbin clamping mechanism for re-combing and winding the dried yarn onto another yarn bobbin;
[0011] An ultrasonic cleaning machine is provided directly below the first wool bobbin clamping mechanism. An upper part inside the ultrasonic cleaning machine is provided with a cavity, which consists of a cleaning chamber at the bottom and a drying chamber at the upper part. A retaining wall is provided at the inner top of the ultrasonic cleaning machine. A shrinking opening is formed on the retaining wall for the wool thread to enter and exit.
[0012] The unit wool bobbin clamping mechanism includes
[0013] A threading cylinder, through which a pressing rod is penetrated on the side wall of the threading cylinder. The pressing rod is connected to the side wall of the threading cylinder through a second return spring.
[0014] A lead screw, at one end of which a frustum is penetrated. The other end of the lead screw is connected with a rotation adjustment knob for rotating the lead screw. The frustum is arranged inside the threading cylinder and is in vertical sliding fit. A swing rod is hinged at the bottom of the rotation adjustment knob, and a first return spring is further provided at the bottom of the rotation adjustment knob. One end of the first return spring is fixedly connected to the rotation adjustment knob, and the other end of the first return spring is fixedly connected to the swing rod for keeping the swing rod in a horizontal state.
[0015] Further, it includes a drying component, which is arranged on the first mounting frame and is located between the first wool bobbin clamping mechanism and the second wool bobbin clamping mechanism.
[0016] Further, the drying component includes a dryer and a shunt pipe. The shunt pipe is connected to the first mounting frame for drying the cleaned wool thread. The dryer is communicated with the shunt pipe through a ventilation pipe for supplying air to the shunt pipe.
[0017] Further, the telescopic rotation mechanism includes a mounting cylinder, which is vertically fixed on the first mounting frame. An electric push rod is arranged inside the mounting cylinder, and the base of the electric push rod is fixed on the inner top wall of the mounting cylinder. A first motor is fixed on the push rod of the electric push rod, and the power output end of the first motor extends to the outside of the mounting cylinder and is connected to the first wool bobbin clamping mechanism for rotating the first wool bobbin clamping mechanism.
[0018] Further, one end of the pressing rod located inside the threading cylinder is in a wedge shape for forming a wedge fit with the side wall of the frustum.
[0019] Further, a chute is vertically opened on the inner side wall of the threading cylinder, and a limiting rod is arranged on the frustum. The limiting rod is in vertical sliding fit with the chute.
[0020] Furthermore, the swing rod and the rotation adjustment knob are swing-connected through a swing base and a mounting rod. The swing base is fixedly installed on the rotation adjustment knob. One end of the mounting rod is rotationally connected to the swing base through a second bearing, and the other end of the mounting rod is connected to the swing rod.
[0021] The beneficial effects of the present utility model are as follows:
[0022] By providing an ultrasonic cleaning machine in cooperation with an organic solvent, the organic solvent can penetrate into the wool fiber, separate and remove stains, avoid shrinkage, deformation and pilling of the wool yarn caused by water washing, and the ultrasonic cleaning avoids fiber damage caused by rubbing, further ensuring the quality of the wool yarn.
[0023] By providing a first yarn bobbin clamping mechanism and a telescopic rotation mechanism, the contaminated yarn bobbin can be fixedly clamped and extended into the ultrasonic cleaning machine for cleaning, avoiding direct contact with the organic solvent by people and causing harm, and ensuring the use safety.
[0024] By using the first motor in cooperation with the cavity, the cleaned yarn bobbin can be dried, avoiding excessive organic solvent carried out and volatilized into the air to cause harm. In cooperation with the drying component, the residual organic solvent on the yarn is further prevented.
[0025] By using the second yarn bobbin clamping mechanism in cooperation with the second motor, the wool yarn after cleaning and drying can be re-combed and wound onto a new yarn bobbin, avoiding secondary pollution of the wool yarn caused by the contaminated old yarn bobbin. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic structural diagram of a wool yarn grooming device provided by the present utility model;
[0027] Figure 2 is Figure 1 the enlarged view at A in
[0028] Figure 3 is Figure 2 the left view structural schematic diagram of
[0029] Figure 4 is Figure 1 the enlarged view at B in
[0030] In the figure, 1 - mounting cylinder, 2 - electric push rod, 3 - sliding motor box, 4 - first mounting bracket, 5 - contraction opening, 6 - enclosure, 7 - ultrasonic cleaner, 8 - organic solvent, 9 - cavity, 91 - cleaning cavity, 92 - drying cavity, 10 - ventilation pipe, 11 - dryer, 12 - second motor, 13 - mounting plate, 14 - bottom tray, 15 - support fixing rod, 16 - first wool bobbin clamping mechanism, 17 - threading cylinder, 18 - through hole, 19 - limiting rod, 20 - swinging base, 21 - threading rod, 22 - swinging rod, 23 - first return spring, 24 - rotation adjustment knob, 25 - bearing, 26 - frustum, 27 - pressing rod, 28 - second return spring, 29 - lead screw, 30 - first motor, 31 - shunt pipe, 32 - air outlet hole, 33 - wool drying channel, 34 - air inlet, 35 - telescopic rotation mechanism, 36 - second wool bobbin clamping mechanism, 37 - sliding groove, 38 - unit wool bobbin clamping mechanism. Detailed implementation mode
[0031] The following uses specific specific examples to illustrate the implementation mode of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.
[0032] It should be noted that the drawings provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the drawings, rather than being drawn according to the number, shape, and size of the components in actual implementation. The type, quantity, and ratio of each component in actual implementation can be an arbitrary change, and the component layout type may also be more complex.
[0033] Embodiment
[0034] As Figures 1 to 4 shown
[0035] A wool yarn grooming device includes
[0036] The first mounting bracket 4. Specifically, the first mounting bracket 4 includes four vertical main beams, and the four main beams stand on four columns.
[0037] The unit wool bobbin clamping mechanism 38. The unit wool bobbin clamping mechanism 38 is set to two, namely the first wool bobbin clamping mechanism 16 and the second wool bobbin clamping mechanism 36;
[0038] Specifically, the unit wool yarn bobbin clamping mechanism 38 includes a threading cylinder 17. The threading cylinder 17 has a hollow structure. Through holes are provided on its annular side wall, and threaded through holes are provided on its lower side wall.
[0039] Furthermore, for a better clamping effect, two through holes are provided on the threading cylinder 17 described above. Tightening rods 27 are respectively and slidably inserted through the two through holes. Both tightening rods 27 are connected to the side wall of the threading cylinder 17 through second return springs 28. Preferably, the second return spring 28 is inserted through one end of the tightening rod 27 located inside the threading cylinder 17. One end of the second return spring 28 is fixedly connected to the tightening rod 27 by welding, and the other end abuts against the threading cylinder 17. Of course, here, to prevent the tightening rod 27 from falling off, the second return spring 28 can also be fixedly connected to the inner wall of the threading cylinder 17. In addition, the end face of the inner end of the tightening rod 27 is processed into a lower wedge shape; through this solution, when the wool yarn bobbin is sleeved and threaded on the threading cylinder 17, the tightening rod 27 slides out of the threading cylinder 17 and abuts against the side wall of the wool yarn bobbin. The large frictional force causes the wool yarn bobbin to be clamped on the threading cylinder 17, so it will not fall off the threading cylinder 17;
[0040] At the same time, in order to drive the tightening rod 27 to slide out and play a tightening role, a lead screw 29 is inserted through the threaded through hole on the threading cylinder 17 described above. A frustum 26 is inserted through one end of the lead screw 29 located inside the threading cylinder 17. In order to be in wedge-shaped cooperation with the inner end of the above-mentioned tightening rod 27, the side surface of the frustum 26 is set to be an upper wedge shape. A rotation adjustment knob 24 is fixedly connected to one end of the lead screw 29 located outside the threading cylinder 17. Furthermore, in order to achieve the function of making the frustum 26 slide up and down by rotating the rotation adjustment knob 24, a design for limiting the up and down sliding of the frustum 26 is required. Specifically, a chute 37 is vertically opened on the annular inner side wall of the threading cylinder 17. A limiting rod 19 is slidably fitted in the chute 37. The cross-sectional diameter of the limiting rod 19 is slightly smaller than the width of the chute 37. The other end of the limiting rod 19 is fixedly connected to the frustum 26. Here, preferably in parallel, the function of limiting the up and down sliding can also be achieved through a sliding guide rail. Specifically, the sliding rail is vertically arranged on the inner wall of the threading cylinder 17, and the pulley is fixed on the side wall of the frustum 26 and is in sliding connection with the sliding rail. In this solution, the sliding guide rail device is an existing device and will not be elaborated too much here; through the above solution, rotating the rotation adjustment knob 24 causes the frustum 26 to rise. The side wall of the rising frustum 26 pushes the tightening rod 27 out of the threading cylinder 17 and compresses the second return spring 28. Rotating the rotation adjustment knob 24 in the reverse direction causes the frustum 26 to descend, and the compressed second return spring 28 rebounds to cause the tightening rod 27 to retract;
[0041] Further, a plate-shaped swing base 20 is fixedly provided at the bottom of the rotation adjustment knob 24. A second bearing is embedded in the swing base 20. A mounting rod 21 is fixed to the inner ring of the second bearing. The mounting rod 21 is horizontally arranged forward, and a swing rod 22 is fixedly connected to the front end thereof. To ensure the swing effect, the orientation of the swing rod 22 is perpendicular to the mounting rod 21. In addition, the swing rod 22 is fixedly connected to the rotation adjustment knob 24 through a first return spring 23. With this solution, before the wool bobbin is inserted, the swing rod 22 is pulled down to prevent it from blocking the insertion of the wool bobbin. After the wool bobbin is inserted, the swing rod 22 automatically returns to the initial horizontal position to prevent the wool bobbin from falling off before it is tightly pressed. It can also prevent the wool bobbin from flying out of the mounting cylinder 17 due to too large centrifugal force during high-speed rotation. Preferably, the mounting rod 21 and the swing rod 22 in the above solution can be replaced by a rod in the shape of "7". The shorter arm of the rod is connected to the swing base 20 through a second bearing, and the other arm is fixedly connected to the rotation adjustment knob 24 through a first return spring 23. With this solution, the integrally formed structure is more firm and has a longer service life.
[0042] The first wool bobbin clamping mechanism 16 is movably installed on the first mounting bracket 4 through a telescopic rotation mechanism 35. Specifically, the telescopic rotation mechanism 35 includes a mounting cylinder 1. The mounting cylinder 1 is vertically fixed on the first mounting bracket 4. A sliding motor box 3 is slidably arranged in the mounting cylinder 4. A pushing component is arranged between the top of the sliding motor box 3 and the top of the mounting cylinder 1. A first motor 30 is arranged in the sliding motor box, and the power output end of the first motor 30 extends to the outside of the mounting cylinder 1 and is connected to the top end of the mounting cylinder 17 in the first wool bobbin clamping mechanism 16 for rotating the first wool bobbin clamping mechanism 16. Further, the pushing component can be an electric push rod 2. The base of the electric push rod 2 is fixed on the inner top wall of the mounting cylinder 1, and the push rod of the electric push rod 2 is fixedly connected to the sliding motor box 3. Preferably, the pushing component can also be an air pump. The air charging and discharging end of the air pump is connected to the cavity between the top of the sliding motor box 3 and the top of the mounting cylinder 1. To ensure airtightness, a sealing ring can be sleeved on the sliding motor box, and the first wool bobbin clamping mechanism 16 is pushed up and down by changing the internal air pressure.
[0043] With this solution, before starting the pushing component to push forward, the wool bobbin can be pushed from the outside into the ultrasonic cleaning machine 7 for cleaning. After the cleaning is completed, the pushing component is started to retract to withdraw the wool bobbin from the organic solvent 8 and into the drying chamber 92 in the cavity 9. At the same time, the first motor 30 is started to rotate at high speed to dry it.
[0044] The second wool tube clamping mechanism 36 is fixed to the first mounting frame 4 through a mounting plate 14, and a second motor 12 is provided on the mounting plate 14. The power output shaft of the second motor 12 is connected to the threading tube in the second wool tube clamping mechanism 36. The difference is that when the swing rod in the second wool tube clamping mechanism 36 is located at the upper end, a bottom tray 14 is provided at the lower end of the second wool tube clamping mechanism 36, which is used to re-comb and wind the dried wool yarn onto another wool tube.
[0045] The ultrasonic cleaning machine 7 is an existing device and will not be elaborated on here. Specifically, the ultrasonic cleaning machine 7 is arranged directly below the first wool tube clamping mechanism 16. An organic solvent 8 is arranged in the cleaning chamber 91 of the ultrasonic cleaning machine 7. The organic solvent 8 can be a tetrachloroethylene solvent or a hydrocarbon solvent. Through this scheme, the contaminated wool yarn is cleaned better. In addition, in order to prevent the organic solvent 8 from leaking out excessively and causing harm, a drying chamber 91 for drying the wool yarn is arranged in the upper part of the ultrasonic cleaning machine 7. In order to prevent it from being dissolved in the organic solvent, a baffle 6 made of a highly elastic rubber material is arranged on the inner top of the ultrasonic cleaning machine 7. The baffle 6 reduces the volatilization of the organic solvent 8. A contraction port 5 is provided on the baffle 6. The contraction port 5 has better elasticity when a highly elastic rubber material is used. It can automatically expand when the wool tube passes through, and automatically shrink after passing through, thereby further slowing down the volatilization of the tetrachloroethylene solvent or the hydrocarbon solvent.
[0046] Preferably, in order to further prevent organic solvent from remaining on the wool yarn, a dryer 11 is provided between the first wool yarn drum clamping mechanism 16 and the second wool yarn drum clamping mechanism 36, so that the wool yarn is baked when it is transferred and wound, so that a small amount of residue thereon can be completely volatilized;
[0047] Specifically, the dryer 11 is connected to a shunt pipe 31 through the ventilation pipe 10, and the shunt pipe 31 is fixedly connected to the first mounting frame 4 through the supporting fixing rod 15. The shunt pipe 31 as a whole is an annular cavity that is connected to the left and right, and a wool yarn drying channel 33 is formed inside. An air inlet 34 is opened on the outer ring wall to communicate with the ventilation pipe 10, and a plurality of air outlet holes 32 are evenly opened on the inner ring wall. The air blown out from the dryer 11 is blown into the wool yarn drying channel 33 through the air outlet holes 32 to dry the wool yarn passing through the wool yarn drying channel 33.
[0048] Preferably, the drying component can also be baked by a high-power bathroom heater, and baking can also accelerate the volatilization of the organic solvent 8; the bathroom heater is an existing device, and specifically, the base of the bathroom heater is fixed to the inner top of the first mounting frame 4, so that the lamp in the bathroom heater faces downward.
[0049] The working mode of this device:
[0050] In use, the operator brings the contaminated wool yarn bobbin (including wool yarn) close to the loading cylinder 17, pulls down the swing rod 22 with one hand, and puts the wool yarn bobbin into the loading cylinder 17 with the other hand. Then release the swing rod 22, and it automatically resets to hold the wool yarn bobbin to prevent it from falling. Next, rotate the rotation adjustment knob 24 to raise the frustum 19, so that the pressing rod 27 is pushed out of the loading cylinder 17 and presses against the inner wall of the wool yarn bobbin, firmly pressing it against the loading cylinder 17. After completion, start the electric push rod 2, immerse the wool yarn bobbin into the perchloroethylene solvent in the ultrasonic cleaning machine 7 through the rubber shrinkage port 5 for soaking. After soaking, start the ultrasonic cleaning machine 7 to clean it. After cleaning, start the electric push rod 2 again to lift the wool yarn bobbin out of the perchloroethylene solvent. At the same time, start the first motor 30 to rotate and dry the wool yarn by centrifugal force. After drying, continue to lift it until it is separated from the ultrasonic cleaning machine 7. Then reverse-adjust the rotation adjustment knob 24 to release the pressing state of the wool yarn bobbin (it can rotate freely). Then straighten out the head end of the wool yarn, pass it through the yarn drying channel 33 and wind it around the new yarn bobbin on the second yarn bobbin clamping mechanism 36. Start the dryer 11 and the second motor 12 to dry and comb the wool yarn onto the new yarn bobbin.
[0051] The above embodiments only represent the specific implementation manners of the present utility model, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.
Claims
1. A wool yarn grooming device, characterized in that: including a first mounting bracket (4), unit bobbin clamping mechanisms (38), with two unit bobbin clamping mechanisms (38) provided, namely a first bobbin clamping mechanism (16) and a second bobbin clamping mechanism (36) respectively, the first bobbin clamping mechanism (16) is movably mounted on the first mounting bracket (4) through a telescopic rotating mechanism (35); the second bobbin clamping mechanism (36) is fixed on the first mounting bracket (4) through a mounting plate (14), a second motor (12) is provided on the mounting plate (14), and a power output shaft of the second motor (12) is connected to the second bobbin clamping mechanism (36) for re-combing and winding the dried wool yarn onto another bobbin; an ultrasonic cleaning machine (7), the ultrasonic cleaning machine (7) is arranged directly below the first bobbin clamping mechanism (16); an upper part inside the ultrasonic cleaning machine (7) is provided with a cavity (9), and the cavity (9) is composed of a cleaning cavity (91) at the bottom and a drying cavity (92) at the upper part; a retaining wall (6) is provided at the inner top of the ultrasonic cleaning machine (7); a shrinkage opening (5) is formed on the retaining wall (6) for the wool yarn to enter and exit; the unit bobbin clamping mechanism (38) includes, a threading cylinder (17), a tightening rod (27) is penetrated through the side wall of the threading cylinder (17), and the tightening rod (27) is connected to the side wall of the threading cylinder (17) through a second return spring (28), a lead screw (29), a frustum (26) is penetrated through one end of the lead screw (29), the other end of the lead screw (29) is connected with a rotation adjustment knob (24), and the rotation adjustment knob (24) is used for rotating the lead screw (29); the frustum (26) is arranged inside the threading cylinder (17) and is in a vertical sliding fit; a swing rod (22) is hinged to the bottom of the rotation adjustment knob (24), and a first return spring (23) is further provided at the bottom of the rotation adjustment knob (24), one end of the first return spring (23) is fixedly connected with the rotation adjustment knob (24), and the other end of the first return spring (23) is fixedly connected with the swing rod (22) for keeping the swing rod (22) in a horizontal state.
2. The woolen yarn grooming device according to claim 1, characterized in that: including a drying assembly, the drying assembly is arranged on the first mounting bracket (4) and is located between the first bobbin clamping mechanism (16) and the second bobbin clamping mechanism (36).
3. The woolen yarn grooming device according to claim 2, characterized in that: the drying assembly includes a dryer (11) and a shunt pipe (31), the shunt pipe (31) is connected to the first mounting bracket (4) for drying the washed wool yarn; the dryer (11) is communicated with the shunt pipe (31) through a ventilation pipe (10) for supplying air to the shunt pipe (31).
4. A wool yarn grooming device according to claim 1, characterized in that: The telescopic rotating mechanism (35) includes a mounting cylinder (1), the mounting cylinder (1) is vertically fixed on the first mounting frame (4), an electric push rod (2) is arranged in the mounting cylinder (1), the base of the electric push rod (2) is fixed on the inner top wall of the mounting cylinder (1), a first motor (30) is fixed on the push rod of the electric push rod (2), and the power output end of the first motor (30) extends to the outside of the mounting cylinder (1) and is connected with the first yarn bobbin clamping mechanism (16) for rotating the first yarn bobbin clamping mechanism (16).
5. The woolen yarn grooming device according to claim 1, characterized in that: One end of the pressing rod (27) located inside the mounting cylinder (17) is in a wedge-shaped structure and is used for forming a wedge fit with the side wall of the frustum (26).
6. The woolen yarn grooming device according to claim 5, characterized in that: A chute (37) is vertically formed on the inner side wall of the mounting cylinder (17), a limiting rod (19) is arranged on the frustum (26), and the limiting rod (19) is in up-and-down sliding fit with the chute (37).
7. A wool yarn grooming device according to claim 1, characterized in that: The swing rod (22) and the rotation adjustment knob (24) are swing-connected through a swing base (20) and a mounting rod (21). The swing base (20) is fixedly installed on the rotation adjustment knob (24), one end of the mounting rod (21) is rotationally connected to the swing base (20) through a second bearing, and the other end of the mounting rod (21) is connected with the swing rod (22).