Protruding and embossing structure of Song brocade textile fabric

Abstract

The utility model discloses a bulge embossing structure of Song brocade textile fabric, which relates to the technical field of embossing machines, and comprises a workbench, a dustproof frame is fixed between the outer walls of the two sides of the workbench, an embossing assembly is arranged beside the dustproof frame, the two ends of the dustproof frame are respectively provided with an active cleaning assembly, and the active cleaning assemblies are arranged on the workbench. A power assembly is in transmission connection between the two active cleaning assemblies, the two ends of the dustproof frame communicate with the dust suction pipe, each active cleaning assembly comprises two rotating shafts rotationally embedded between the front inner wall and the rear inner wall of the dustproof frame, a driving motor drives a transmission shaft to rotate, and the transmission shaft drives two active bevel gears to rotate; the driving bevel gear is meshed with the adjacent driven bevel gears to rotate, the driven bevel gears drive the rotating rollers to rotate through the connecting shafts, the rotating rollers drive the belt to rotate circularly, the Song brocade textile fabric can be scraped from the central axis to the two sides, dust and batting on the surface of the Song brocade textile fabric can be removed, manual intervention is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of embossing machines, in particular to a convex embossing structure for Song brocade textile fabrics. Background Technique

[0002] The roller embossing machine is an efficient and multi-functional textile machine. It precisely imprints fabrics through a series of replaceable embossing rollers, creating diverse patterns and textures. This machine is favored for its high production efficiency, precise control system, strong adaptability, and compatibility with fabrics of different materials and thicknesses. It has a high degree of automation, reducing manual operation and labor intensity. At the same time, its simple maintenance and good stability also reduce the downtime during production;

[0003] Chinese Patent Publication No. CN220363138U discloses a fabric printing and flattening mechanism. Through the combined use of a flattening component and an adjustment and stretching component, it plays a role in stretching and tightening the fabric outward, preventing the fabric from wrinkling, and helping to improve the printing quality of the fabric. Compared with the existing flattening mechanisms, it solves the technical problem that when printing existing clothing fabrics, the pattern is spray-printed on the fabric during transportation through a printing head, but in the traditional fabric printing process, it is inconvenient to flatten the fabric on both sides, resulting in wrinkles in the fabric during the printing process, thus affecting the printing quality of the fabric. By setting a cleaning component, it can conveniently clean the fluff on the fabric, avoiding the fluff from affecting the printing quality. Compared with the existing mechanisms, it solves the technical problem that when printing existing clothing fabrics, it is inconvenient to clean the surface of the fabric and cannot clean the fluff on the fabric. If the fluff is not cleaned, it will affect the printing quality of the fabric;

[0004] After long-term use, the above-mentioned technology needs to be shut down for maintenance, and the fluff on the brush is cleaned manually. Moreover, the equipment intermittently performs the flattening process, resulting in low production efficiency. Therefore, the utility model discloses a convex embossing structure for Song brocade textile fabrics to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a convex embossing structure for Song brocade textile fabrics to solve the problem that the traditional printing equipment needs to be shut down for maintenance after long-term use, the fluff on the brush is cleaned manually, and the equipment intermittently performs the flattening process, resulting in low production efficiency as mentioned in the above background technology.

[0006] To achieve the above purpose, the solution of the utility model to solve the above technical problems is as follows:

[0007] A raised embossing structure for Song brocade textile fabric, comprising a workbench, between the outer walls on both sides of the workbench is fixed a dust-proof frame, beside the dust-proof frame is provided an embossing assembly, at each end of the dust-proof frame is installed an active cleaning assembly, between the two active cleaning assemblies is drivingly connected a power assembly, both ends of the dust-proof frame are communicated with a suction pipe, wherein, the active cleaning assembly includes two rotating shafts rotatably embedded between the front and rear inner walls of the dust-proof frame, the outer sides of the rotating shafts are fixedly sleeved with rollers, between the two rollers is drivingly connected a belt, and the outer peripheral surface of the belt is densely covered with bristles.

[0008] As a further scheme of the present utility model, the power assembly includes two transmission boxes fixed on the outer wall of the dust-proof frame, between the two transmission boxes is rotatably connected a transmission shaft, on the outer side of the part of the transmission shaft located in the transmission box is fixedly sleeved with a driving bevel gear, the driving bevel gears are all meshed with driven bevel gears, in the middle of the driven bevel gears are all fixed with connecting shafts, the connecting shafts all pass through the transmission box and are fixedly connected with the adjacent rotating shafts, on one side of one of the transmission boxes is screwed and fixed a driving motor, and the output shaft of the driving motor is fixedly connected with the transmission shaft.

[0009] As a further scheme of the present utility model, between the two driving bevel gears are provided two driven bevel gears, so that the two driving bevel gears synchronously drive the two driven bevel gears to rotate in opposite directions.

[0010] As a further scheme of the present utility model, the embossing assembly includes a processing bin fixed between the dust-proof frame and the workbench, on the upper side of the processing bin is fixedly embedded a threaded cylinder, the threaded cylinder is in threaded connection with a lead screw, the top end of the lead screw is fixedly connected with a handle, the bottom end of the lead screw is rotatably connected with a clamping fork, between the inner walls on both sides of the clamping fork is rotatably connected a round shaft, on the outer side of the round shaft is fixedly sleeved with an embossing roller, on the upper sides of both ends of the clamping fork are all fixedly connected with guide rods, and the bottom ends of the guide rods all penetrate through the processing bin and are arranged outside.

[0011] As a further scheme of the present utility model, between the dust-proof frame, the processing bin and the upper side of the workbench are all formed processing channels for the Song brocade textile fabric to pass through, and on both sides of the processing channel of the dust-proof frame are provided dust collection spaces.

[0012] As a further scheme of the present utility model, on the upper sides of both ends of the workbench are all fixedly connected with two support plates, between the two support plates is rotatably connected a pressure roller.

[0013] As a further scheme of the present utility model, the middle of the suction pipe is connected with a dust collection pipe, and the dust collection pipe is communicated with the input end of a dust collector.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. For the raised embossing structure of the Song brocade textile fabric, the driving motor drives the transmission shaft to rotate, the transmission shaft drives two driving bevel gears to rotate, the driving bevel gears engage with adjacent driven bevel gears to rotate, the driven bevel gears drive the roller to rotate through the connecting shaft, and the roller drives the belt to rotate in a cycle, which can scrape the Song brocade textile fabric from the central axis to both sides, removing dust and lint on the surface of the Song brocade textile fabric, reducing manual intervention and improving production efficiency;

[0016] 2. For the raised embossing structure of the Song brocade textile fabric, the embossing roller continuously rolls as the Song brocade textile fabric is transmitted, which can continuously emboss the Song brocade textile fabric, and the circulation directions of the two belts are opposite. Under the scraping action of the brush hairs, the Song brocade textile fabric can be flattened, enabling the Song brocade textile fabric to be fully flattened, improving the quality and fineness of the embossing, and making the texture of the Song brocade fabric clearer and more beautiful;

[0017] 3. For the raised embossing structure of the Song brocade textile fabric, the vacuum cleaner extracts the dust and lint in the dust collection space, which can collect the dust and lint scraped off by the brush hairs, prevent the fabric from being secondarily polluted, maintain the cleanliness of the fabric, has a high degree of automation, reduces the need for manual cleaning, and reduces the maintenance cost and working intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further describes the present utility model in conjunction with the drawings and embodiments:

[0019] Figure 1 It is a side cross-sectional view of a raised embossing structure of a Song brocade textile fabric of the present utility model;

[0020] Figure 2 It is a rear view structure diagram of a raised embossing structure of a Song brocade textile fabric of the present utility model;

[0021] Figure 3 It is a front cross-sectional view of a raised embossing structure of a Song brocade textile fabric of the present utility model;

[0022] Figure 4 It is a top view structure diagram of a raised embossing structure of a Song brocade textile fabric of the present utility model;

[0023] Figure 5 It is an enlarged structure diagram of part A in the attached Figure 3 of a raised embossing structure of a Song brocade textile fabric of the present utility model;

[0024] Figure 6 It is an enlarged structure diagram of part B in the attached Figure 3 of a raised embossing structure of a Song brocade textile fabric of the present utility model.

[0025] In the drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Workbench; 2. Dust-proof frame; 3. Embossing component; 4. Active cleaning component; 5. Power component; 6. Suction pipe; 11. Support plate; 12. Pressing roller; 31. Processing bin; 32. Threaded cylinder; 33. Lead screw; 34. Handle; 35. Fork; 36. Round shaft; 37. Embossing roller; 38. Guide rod; 41. Rotating shaft; 42. Rotating roller; 43. Belt; 44. Brush bristles; 51. Transmission box; 52. Transmission shaft; 53. Driving bevel gear; 54. Driven bevel gear; 55. Connecting shaft; 56. Driving motor; 61. Dust collecting pipe. Detailed implementation manner

[0027] The following further describes the present utility model in conjunction with embodiments.

[0028] Please refer to Figures 1-6 , the present utility model provides a raised embossing structure for Song brocade textile fabric, including a workbench 1, and two support plates 11 are fixedly connected to the upper sides of both ends of the workbench 1, and a pressing roller 12 is rotatably connected between the two support plates 11;

[0029] Specifically, the pressing roller 12 can rotate between the support plates 11, is used to apply pressure to the fabric, plays a limiting role, ensures that the fabric remains flat during embossing, helps the embossing roller 37 achieve the embossing effect, and at the same time, can reduce the friction between it and the fabric to prevent damage to the fabric.

[0030] Furthermore, a dust-proof frame 2 is fixed between the outer walls on both sides of the workbench 1, and an embossing component 3 is arranged beside the dust-proof frame 2. The embossing component 3 includes a processing bin 31 fixed between the dust-proof frame 2 and the workbench 1. A threaded cylinder 32 is fixedly embedded in the upper side of the processing bin 31. A lead screw 33 is in threaded connection with the threaded cylinder 32. The top end of the lead screw 33 is fixedly connected with a handle 34. The bottom end of the lead screw 33 is rotatably connected with a fork 35. A round shaft 36 is rotatably connected between the inner walls on both sides of the fork 35. An embossing roller 37 is fixedly sleeved on the outer side of the round shaft 36. Guide rods 38 are fixedly connected to the upper sides of both ends of the fork 35, and the bottom ends of the guide rods 38 all extend out of the processing bin 31;

[0031] Specifically, rotate the handle 34, the handle 34 drives the lead screw 33 to rotate. The lead screw 33 is in threaded cooperation with the threaded cylinder 32, which can drive the lead screw 33 to move up and down. The lead screw 33 can drive the fork 35 to adjust the height. With the guiding action of the guide rods 38, the embossing roller 37 can move vertically up and down, which is convenient for embossing fabrics of different thicknesses and ensures that the embossing force is appropriate.

[0032] Furthermore, an active cleaning component 4 is installed at each end of the dust-proof frame 2. The active cleaning component 4 includes two rotating shafts 41 rotatably embedded between the front and rear inner walls of the dust-proof frame 2. The outer sides of the rotating shafts 41 are fixedly sleeved with rollers 42. A belt 43 is drivingly connected between the two rollers 42, and brush hairs 44 are densely distributed on the outer peripheral surface of the belt 43;

[0033] Specifically, the circulation directions of the two belts 43 are opposite, which enables the scraping action of the brush hairs 44 to not only remove dust and lint on the surface of the Song brocade textile fabric, but also flatten the Song brocade textile fabric, making the Song brocade textile fabric fully flattened and ensuring the embossing quality.

[0034] Furthermore, a power component 5 is drivingly connected between the two active cleaning components 4. The power component 5 includes two transmission boxes 51 fixed on the outer wall of the dust-proof frame 2. A transmission shaft 52 is rotatably connected between the two transmission boxes 51. An active bevel gear 53 is fixedly sleeved on the outer side of the part of the transmission shaft 52 located inside the transmission box 51. The active bevel gears 53 are meshingly connected with driven bevel gears 54. A connecting shaft 55 is fixedly provided in the middle of each of the driven bevel gears 54. The connecting shafts 55 all pass through the transmission box 51 and are fixedly connected to the adjacent rotating shafts 41. A driving motor 56 is screw-fixed on one side of one of the transmission boxes 51, and the output shaft of the driving motor 56 is fixedly connected to the transmission shaft 52;

[0035] Specifically, the driving motor 56 drives the transmission shaft 52 to rotate, the transmission shaft 52 drives the two active bevel gears 53 to rotate, the active bevel gears 53 drive the adjacent driven bevel gears 54 to rotate, the driven bevel gears 54 drive the rollers 42 to rotate through the connecting shafts 55, and the rollers 42 drive the belt 43 to circulate and rotate, which can scrape the Song brocade textile fabric from the central axis to both sides to remove dust and lint on the surface of the Song brocade textile fabric.

[0036] Furthermore, two driven bevel gears 54 are provided between the two active bevel gears 53, so that the two active bevel gears 53 synchronously drive the two driven bevel gears 54 to rotate in opposite directions;

[0037] Specifically, the transmission shaft 52 can synchronously drive the two active bevel gears 53 to rotate, the active bevel gears 53 can mesh with the two driven bevel gears 54 to rotate clockwise and counterclockwise respectively, and the driven bevel gears 54 drive the two rollers 42 to rotate in opposite directions through the connecting shafts 55, which can control the reverse circulation of the belt 43 to synchronously achieve the functions of flattening and cleaning impurities and lint.

[0038] Furthermore, both ends of the dust-proof frame 2 are communicated with a dust suction pipe 6. Processing channels for the Song brocade textile fabric to pass through are formed between the dust-proof frame 2, the processing bin 31 and the upper side of the workbench 1, and dust collection spaces are arranged on both sides of the processing channel of the dust-proof frame 2;

[0039] Specifically, the processing channel is used to guide the fabric to smoothly pass through the cleaning area and the embossing area, and also allows air flow to enter the dust collection space to achieve subsequent dust suction operations. Dust collection spaces are provided on both sides of the processing channel of the dust-proof frame 2. The function of these spaces is to collect the dust and lint removed from the fabric during the cleaning process and prevent them from redepositing on the fabric or other working areas.

[0040] Further, a dust collection pipe 61 is connected to the middle of the dust suction pipe 6, and the dust collection pipe 61 is communicated with the input end of the vacuum cleaner;

[0041] Specifically, the vacuum cleaner can suck in the dust and lint transmitted through the dust collection pipe 61 and the dust suction pipe 6, thereby completing the cleaning process, avoiding secondary contamination of the fabric, ensuring the cleanliness of the fabric, and thus improving the quality and fineness of embossing.

[0042] Working principle: During use, under the traction of the winding device, the Song brocade textile fabric passes through the processing channel and the gap between the embossing roller 37 and the workbench 1. The embossing roller 37 continuously rolls as the Song brocade textile fabric is transmitted, and can emboss the Song brocade textile fabric. At the same time, the drive motor 56 drives the transmission shaft 52 to rotate, the transmission shaft 52 drives two driving bevel gears 53 to rotate, the driving bevel gears 53 mesh with the adjacent driven bevel gears 54 to rotate, the driven bevel gears 54 drive the roller 42 to rotate through the connecting shaft 55, and the roller 42 drives the belt 43 to rotate in a cycle, which can scrape the Song brocade textile fabric from the central axis to both sides to remove the dust and lint on the surface of the Song brocade textile fabric. The vacuum cleaner extracts the dust and lint in the dust collection space, eliminating the need for manual cleaning, avoiding the possibility of secondary contamination of the Song brocade textile fabric, and the scraping action of the brush bristles 44 can also flatten the Song brocade textile fabric, enabling the Song brocade textile fabric to be fully flattened, ensuring the quality of embossing.

Claims

1. A raised embossed structure for Song brocade textile fabric, comprising a workbench (1), characterized in that, A dust-proof frame (2) is fixed between the outer walls on both sides of the workbench (1). A embossing assembly (3) is arranged beside the dust-proof frame (2). An active cleaning assembly (4) is installed at each end of the dust-proof frame (2). A power assembly (5) is drivingly connected between the two active cleaning assemblies (4). Both ends of the dust-proof frame (2) are communicated with a suction pipe (6). Among them, the active cleaning assembly (4) includes two rotating shafts (41) rotatably embedded between the front and rear inner walls of the dust-proof frame (2). Roller sleeves (42) are fixedly sleeved on the outer sides of the rotating shafts (41). A belt (43) is drivingly connected between the two roller sleeves (42). Brush hairs (44) are densely distributed on the outer peripheral surface of the belt (43).

2. The raised embossing structure of a Song brocade textile fabric according to claim 1, wherein: The power assembly (5) includes two transmission boxes (51) fixed on the outer wall of the dust-proof frame (2). A transmission shaft (52) is rotatably connected between the two transmission boxes (51). An active bevel gear (53) is fixedly sleeved on the outer side of the part of the transmission shaft (52) located inside the transmission box (51). The active bevel gears (53) are meshed with driven bevel gears (54). Connecting shafts (55) are fixedly arranged in the middles of the driven bevel gears (54). The connecting shafts (55) pass through the transmission boxes (51) and are fixedly connected to the adjacent rotating shafts (41). A driving motor (56) is screwed and fixed on one side of one of the transmission boxes (51). The output shaft of the driving motor (56) is fixedly connected to the transmission shaft (52).

3. The embossed structure of a Song brocade textile fabric according to claim 2, characterized in that: There are two driven bevel gears (54) between the two active bevel gears (53), so that the two active bevel gears (53) synchronously drive the two driven bevel gears (54) to rotate in opposite directions.

4. The embossed structure of a Song brocade textile fabric according to claim 1, characterized in that: The embossing assembly (3) includes a processing bin (31) fixed between the dust-proof frame (2) and the workbench (1). A threaded cylinder (32) is fixedly embedded on the upper side of the processing bin (31). A lead screw (33) is in threaded connection with the threaded cylinder (32). A handle (34) is fixedly connected to the top end of the lead screw (33). The bottom end of the lead screw (33) is rotatably connected to a clamping fork (35). A round shaft (36) is rotatably connected between the inner walls on both sides of the clamping fork (35). An embossing roller (37) is fixedly sleeved on the outer side of the round shaft (36). Guide rods (38) are fixedly connected to the upper sides of both ends of the clamping fork (35). The bottom ends of the guide rods (38) all extend out of the processing bin (31).

5. The embossed structure of a Song brocade textile fabric according to claim 4, characterized in that: Processing channels for the Song brocade textile fabric to pass through are formed between the dust-proof frame (2), the processing bin (31) and the upper surface of the workbench (1). And dust collection spaces are arranged on both sides of the processing channel of the dust-proof frame (2).

6. The raised embossing structure of a Song brocade textile fabric according to claim 1, characterized in that: Two support plates (11) are fixedly connected to the upper sides of both ends of the workbench (1). A pressure roller (12) is rotatably connected between the two support plates (11).

7. The embossed structure of a Song brocade textile fabric according to claim 1, wherein: A dust collection pipe (61) is connected to the middle of the suction pipe (6). The dust collection pipe (61) is communicated with the input end of a vacuum cleaner.

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