Self-locking type air cylinder device for preventing air cylinder from retreating
The self-locking cylinder mechanism addresses the issue of cylinder retraction by using a magnetic and electronic system to maintain position during leaks or gas disruptions, ensuring safety and remote control capabilities.
Patent Information
- Application Number
- CN202421537014.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-01
AI Technical Summary
When the existing cylinder leaks or the air source is broken, the piston rod is prone to retract, resulting in damage to the workpiece or casualties.
The self-locking cylinder device is adopted. Through the combination of the connecting frame, cylinder, piston, push rod, solenoid and PLC controller, the distance measuring sensor is used to detect the change in the distance of the electromagnetic, and the electromagnetic repulsion is controlled to support the piston rod. The PLC controller is remotely controlled by the WIFI module to realize the self-locking of the cylinder.
Effectively prevent cylinder return, ensure workpiece safety, provide remote control capabilities, and improve signal reception and transmission quality.
Smart Images

Figure CN223104938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of telescopic cylinders, in particular to a self-locking cylinder device for preventing the cylinder from retracting. Background Art
[0002] A cylinder refers to a cylindrical metal part that guides a piston to perform linear reciprocating motion in the cylinder. Air expands in the engine cylinder to convert heat energy into mechanical energy; gas is compressed by the piston in the compressor cylinder to increase pressure.
[0003] When the existing cylinder is in use, its movable end usually extends out to abut against or lift a connecting component. When air leakage occurs in the cylinder or the air source is cut off, the piston rod will directly retract, which is very likely to cause damage to the workpiece or even casualties. Therefore, it needs to be improved. Content of the Utility Model
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a self-locking cylinder device for preventing the cylinder from retracting.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a self-locking cylinder device for preventing the cylinder from retracting, including a cylinder body, and self-locking components are arranged on both side surfaces of the cylinder body;
[0006] The self-locking component includes a connecting frame, a cylinder body and a piston. The connecting frames are respectively fixedly installed on the top surface and the bottom surface of the cylinder body. The inner wall of the connecting frame is fixedly installed with a cylinder body. Both ends of the cylinder body are provided with openings. A piston is movably connected to the inner wall of the cylinder body, and the arc surface of the piston fits with the inner wall of the cylinder body. An auxiliary self-locking component is arranged at one opening of the cylinder body, and a connecting component is arranged between the front surface of the piston and the arc surface of the movable rod of the cylinder body.
[0007] The above-mentioned connecting component includes a connecting rod and a connecting plate. An opening is penetrated through the middle end of the front surface of the connecting plate. The inner wall of the opening of the connecting plate is fixedly connected with the arc surface of the movable rod of the cylinder body. One end of the connecting rod passes through one opening of the cylinder body and is fixedly connected with the front surface of the piston, and the other end of the connecting rod is fixedly connected with the back surface of the connecting plate.
[0008] The above-mentioned auxiliary self-locking component includes an electric push rod and an electromagnet I. The outer cylinder of the electric push rod is fixedly installed on the inner wall of one opening of the cylinder body. One end of the movable rod of the electric push rod is fixedly installed with an electromagnet I. Control components are arranged on the front surface of the electromagnet I and the top surface of the cylinder body.
[0009] The above-mentioned piston is fixedly installed with an electromagnet II on the back surface.
[0010] As described above, the control component includes a ranging sensor and a PLC controller. The PLC controller is fixedly installed at one end of the side of the cylinder body. The ranging sensor is an infrared distance sensor. One end of the ranging sensor is fixedly installed at the middle end of the front surface of the electromagnet 1. The ranging sensor is electrically connected to the PLC controller. The PLC controller is respectively electrically connected to the electromagnet 1, the electromagnet 2 and the electric push rod. A wireless transmission component is arranged at the connection of the PLC controller.
[0011] As described above, the wireless transmission component includes a WIFI module and a transmission antenna. The connection end of the WIFI module is inserted into the connection end of the PLC controller. A connection port is fixedly installed on the side surface of the shell of the WIFI module and is electrically connected to the WIFI module. A transmission antenna is inserted at the connection port of the WIFI module and is electrically connected to the WIFI module. The transmission antenna is an adjustable external antenna.
[0012] As described above, a WIFI filter is soldered on the surface of the PCB board of the WIFI module.
[0013] Compared with the prior art, the self-locking cylinder device for preventing the cylinder from retracting has the following
[0014] Beneficial effects:
[0015] First, through the connecting frame, electric push rod, electromagnet 1, electromagnet 2, cylinder body, piston, connecting rod, connecting plate, ranging sensor and PLC controller set in the present utility model, after the movable rod of the cylinder body extends, it will drive the connecting plate to move together, so that the connecting rod connected to the connecting plate moves, and the piston in the cylinder body moves along the inner wall of the cylinder body. At this time, the ranging sensor can detect that the distance between the electromagnet 1 and the electromagnet 2 has changed, so that the PLC controller can control the electric push rod to drive the electromagnet 1 to move to the set distance from the electromagnet 2, and at the same time turn on the electromagnet 1 and the electromagnet 2 and make them repel each other, so that when air leakage or the air source is cut off occurs in the cylinder body, the movable rod can be supported by the connecting rod and the connecting plate for self-locking. When the movable rod of the cylinder body needs to contract, the electromagnet 1 and the electromagnet 2 can be controlled to close by the PLC controller.
[0016] Second, through the WIFI module, transmission antenna and WIFI filter set in the present utility model, the PLC controller can be remotely controlled through the WIFI module, and due to the setting of the transmission antenna and the WIFI filter, the range and quality of the signal received or transmitted by the WIFI module can be better.
[0017] Other advantages, objects and features of the present utility model will be set forth to some extent in the following description, and to some extent, will be apparent to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. Brief Description of the Drawings
[0018] Figure 1 It is a schematic three-dimensional structure diagram of the present utility model;
[0019] Figure 2 It is a schematic cross-sectional structure diagram of the cylinder body of the present utility model;
[0020] Figure 3 For the present utility model Figure 2 A partial enlarged structure diagram of A in the present utility model;
[0021] Figure 4 It is a schematic side view structure diagram of the WIFI module of the present utility model.
[0022] In the figure: 1. Cylinder body; 2. Connecting frame; 3. Cylinder; 4. Piston; 5. Connecting rod; 6. Electromagnet 1; 7. Electromagnet 2; 8. Connecting plate; 9. Electric push rod; 10. Distance measuring sensor; 11. PLC controller; 12. WIFI module; 13. Transmission antenna; 14. WIFI filter. Detailed Description of the Embodiment
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] As Figures 1-4 shown, the present utility model provides a technical solution: a self-locking cylinder device for preventing the cylinder from retracting, including a cylinder body 1, and self-locking components are arranged on both side surfaces of the cylinder body 1;
[0025] The self-locking components include a connecting frame 2, a cylinder 3 and a piston 4. The connecting frame 2 is respectively fixedly installed on the top surface and the bottom surface of the cylinder body 1. The inner wall of the connecting frame 2 is fixedly installed with a cylinder 3. Both ends of the cylinder 3 are provided with openings in a penetrating manner. A piston 4 is movably connected to the inner wall of the cylinder 3, and the arc surface of the piston 4 is attached to the inner wall of the cylinder 3. An auxiliary self-locking component is arranged at one opening end of the cylinder 3. A connecting component is arranged between the front surface of the piston 4 and the arc surface of the movable rod of the cylinder body 1.
[0026] According to the overall structure of the device, when the movable rod of the cylinder body 1 extends, it will drive the connecting plate 8 to move together, thereby causing the connecting rod 5 connected to the connecting plate 8 to move, and enabling the piston 4 in the cylinder body 3 to move along the inner wall of the cylinder body 3. At this time, the distance between the electromagnet one 6 and the electromagnet two 7 is detected to change by the distance measuring sensor 10, so that the PLC controller 11 controls the electric push rod 9 to drive the electromagnet one 6 to move to the set distance from the electromagnet two 7, and simultaneously turns on the electromagnet one 6 and the electromagnet two 7, and makes them repel each other. Thus, when air leakage or the air source is cut off occurs in the cylinder body 1, the movable rod can be supported by the connecting rod 5 and the connecting plate 8 for self-locking. When the movable rod of the cylinder body 1 needs to contract, it is only necessary to control the electromagnet one 6 and the electromagnet two 7 to close through the PLC controller 11. And due to the settings of the WIFI module 12, the transmission antenna 13, and the WIFI filter 14, the PLC controller 11 can be remotely controlled.
[0027] As Figure 1 shown, the connecting component includes a connecting rod 5 and a connecting plate 8. An opening is provided through the middle of the front surface of the connecting plate 8, and the inner wall of the opening of the connecting plate 8 is fixedly connected to the arc surface of the movable rod of the cylinder body 1. One end of the connecting rod 5 passes through an opening at one end of the cylinder body 3 and is fixedly connected to the front surface of the piston 4, and the other end of the connecting rod 5 is fixedly connected to the back surface of the connecting plate 8.
[0028] By providing the connecting rod 5 and the connecting plate 8, when the movable rod of the cylinder body 1 moves, it will drive the connecting plate 8 and the connecting rod 5 to move together.
[0029] As Figures 2-3 shown, the auxiliary self-locking component includes an electric push rod 9 and an electromagnet one 6. The outer cylinder of the electric push rod 9 is fixedly installed on the inner wall of the opening at one end of the cylinder body 3. One end of the movable rod of the electric push rod 9 is fixedly installed with an electromagnet one 6. Control components are provided on the front surface of the electromagnet one 6 and the top surface of the cylinder body 1. An electromagnet two 7 is fixedly installed on the back surface of the piston 4. The control component includes a distance measuring sensor 10 and a PLC controller 11. The PLC controller 11 is fixedly installed at one end of the side surface of the cylinder body 1. The distance measuring sensor 10 is an infrared distance sensor. One end of the distance measuring sensor 10 is fixedly installed at the middle of the front surface of the electromagnet one 6. The distance measuring sensor 10 is electrically connected to the PLC controller 11. The PLC controller 11 is electrically connected to the electromagnet one 6, the electromagnet two 7, and the electric push rod 9 respectively. A wireless transmission component is provided at the connection of the PLC controller 11.
[0030] Through the set electric push rod 9, electromagnet 1 6, electromagnet 2 7, distance measuring sensor 10 and PLC controller 11, after the connecting rod 5 moves, the piston 4 will move. At this time, the distance measuring sensor 10 detects that the distance between the electromagnet 1 6 and the electromagnet 2 7 has changed, so that the PLC controller 11 controls the electric push rod 9 to drive the electromagnet 1 6 to move to the set distance from the electromagnet 2 7, and at the same time turns on the electromagnet 1 6 and the electromagnet 2 7 and makes them repel each other. Thus, when there is air leakage or the air source is cut off in the cylinder body 1, the movable rod can be supported by the connecting rod 5 and the connecting plate 8 to perform self-locking.
[0031] As Figure 4 shown, the wireless transmission component includes a WIFI module 12 and a transmission antenna 13. The connection end of the WIFI module 12 is plugged into the connection end of the PLC controller 11. A connection port is fixedly installed on the side of the shell of the WIFI module 12 and is electrically connected to the WIFI module 12. The transmission antenna 13 is plugged into the connection port of the WIFI module 12 and is electrically connected to the WIFI module 12. The transmission antenna 13 is an adjustable external antenna, and a WIFI filter 14 is welded on the surface of the PCB board of the WIFI module 12.
[0032] Through the set WIFI module 12, transmission antenna 13 and WIFI filter 14, the PLC controller 11 can be remotely controlled through the WIFI module 12, and due to the settings of the transmission antenna 13 and the WIFI filter 14, the range and quality of the signal received or transmitted by the WIFI module 12 can be better.
[0033] Working principle: When the movable rod of the cylinder body 1 extends, it will drive the connecting plate 8 to move together, so that the connecting rod 5 connected to the connecting plate 8 moves, and the piston 4 in the cylinder body 3 moves on the inner wall of the cylinder body 3. At this time, the distance measuring sensor 10 detects that the distance between the electromagnet 1 6 and the electromagnet 2 7 has changed, so that the PLC controller 11 controls the electric push rod 9 to drive the electromagnet 1 6 to move to the set distance from the electromagnet 2 7, and at the same time turns on the electromagnet 1 6 and the electromagnet 2 7 and makes them repel each other. Thus, when there is air leakage or the air source is cut off in the cylinder body 1, the movable rod can be supported by the connecting rod 5 and the connecting plate 8. When the movable rod of the cylinder body 1 needs to contract, the electromagnet 1 6 and the electromagnet 2 7 can be controlled to close by the PLC controller 11, and due to the settings of the WIFI module 12, the transmission antenna 13 and the WIFI filter 14, the PLC controller 11 can be remotely controlled.
[0034] It should be noted that in this text, the orientation or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. The terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "fixedly installed", "installed", "connected", "coupled" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "coupled" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A self-locking cylinder device for preventing the cylinder from retracting, comprising a cylinder body (1), characterized in that: Self-locking components are provided on both sides of the cylinder body (1). The self-locking component includes a connecting frame (2), a cylinder body (3) and a piston (4). The connecting frame (2) is fixedly installed on the top and bottom surfaces of the cylinder body (1) respectively. The inner wall of the connecting frame (2) is fixedly installed with the cylinder body (3). Both ends of the cylinder body (3) are provided with openings. A piston (4) is movably connected to the inner wall of the cylinder body (3), and the arc surface of the piston (4) fits the inner wall of the cylinder body (3). An auxiliary self-locking component is provided at one opening of the cylinder body (3). A connecting component is provided between the front surface of the piston (4) and the arc surface of the movable rod of the cylinder body (1). The auxiliary self-locking component includes an electric push rod (9) and an electromagnet I (6). The outer cylinder of the electric push rod (9) is fixedly installed on the inner wall of one opening of the cylinder body (3). One end of the movable rod of the electric push rod (9) is fixedly installed with the electromagnet I (6). Control components are provided on the front surface of the electromagnet I (6) and the top surface of the cylinder body (1). An electromagnet II (7) is fixedly installed on the back surface of the piston (4). The control component includes a distance measuring sensor (10) and a PLC controller (11). The PLC controller (11) is fixedly installed at one end of the side surface of the cylinder body (1). The distance measuring sensor (10) is an infrared distance sensor. One end of the distance measuring sensor (10) is fixedly installed at the middle end of the front surface of the electromagnet I (6). The distance measuring sensor (10) is electrically connected to the PLC controller (11). The PLC controller (11) is electrically connected to the electromagnet I (6), the electromagnet II (7) and the electric push rod (9) respectively. A wireless transmission component is provided at the connection of the PLC controller (11).
2. The self-locking cylinder device for preventing the cylinder from retracting according to claim 1, characterized in that: The connecting component includes a connecting rod (5) and a connecting plate (8). An opening is provided through the middle of the front surface of the connecting plate (8). The inner wall of the opening of the connecting plate (8) is fixedly connected to the arc surface of the movable rod of the cylinder body (1). One end of the connecting rod (5) passes through one opening of the cylinder body (3) and is fixedly connected to the front surface of the piston (4). The other end of the connecting rod (5) is fixedly connected to the back surface of the connecting plate (8).
3. A self-locking cylinder device for preventing the cylinder from retracting according to claim 1, characterized in that: The wireless transmission component includes a WIFI module (12) and a transmission antenna (13). The connection end of the WIFI module (12) is inserted into the connection end of the PLC controller (11). A connection port is fixedly installed on the side surface of the housing of the WIFI module (12), and the connection port is electrically connected to the WIFI module (12). The transmission antenna (13) is inserted at the connection port of the WIFI module (12), and the transmission antenna (13) is electrically connected to the WIFI module (12). The transmission antenna (13) is an adjustable external antenna.
4. A self-locking cylinder device for preventing the cylinder from retracting according to claim 3, characterized in that: A WIFI filter (14) is welded on the PCB board surface of the WIFI module (12).