Dehydrating device for dyed cloth
The fabric drying apparatus addresses the issue of airborne fibers by using rubber wheels and integrated heating/suction systems to dry and capture loose fibers, ensuring a clean and safe drying process.
Patent Information
- Application Number
- CN202422050289.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-23
AI Technical Summary
After dyeing the fabric, the subsequent treatment will be carried out without dehydration. The residual moisture may carry uncured dyes or additives, resulting in light color and spots and other defects. The short fluff will easily float during hot air drying, which will affect the clean and tidy environment and may endanger health.
The drying cover is arranged symmetrically on the top and bottom of the fabric, and the warm air and suction air are transported through the shaped tube, combined with the rubber wheel extrusion transmission, to achieve all-round dehydration and clean the short velvet, and the position of the drying cover is adjusted to accommodate different fabric widths.
Improve the efficiency of fabric dehydration, ensure the clean and tidy dehydration environment, prevent short fluff from floating, and adapt to the drying needs of different fabric sizes.
Smart Images

Figure CN223106600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dehydration, in particular to a dehydration device for dyed fabric. Background Art
[0002] After the fabric is dyed and directly undergoes subsequent processing without dehydration, the remaining moisture may carry uncured dyes or auxiliaries, resulting in dyeing defects such as light color and color spots in the subsequent processes. Therefore, dehydration processing is required after fabric dyeing. When dehydrating longer strip-shaped fabrics, hot air drying is often used for dehydration. Specifically, drying equipment such as hot air dryers, ovens, and warm air blowers can be used to blow air on the fabric to evaporate the moisture in the fabric to achieve the effect of dehydrating the fabric.
[0003] Fabrics such as polar fleece, peach skin, and suede are covered with short fluff on their surfaces. During the hot air drying process, a small amount of the dried short fluff often floats up due to the action of the hot air. The floating short fluff affects the cleanliness of the fabric dehydration environment, and inhaling the short fluff into the respiratory tract is also harmful to physical health. Although most fabric dehydration devices can use hot air to dry the fabric, it is not conducive to cleaning the floating short fluff. Content of the Utility Model
[0004] The purpose of the utility model is to provide a dehydration device for dyed fabric to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A dehydration device for dyed fabric, comprising:
[0007] A support table, with a water receiving box fixed at one end of the top surface of the support table;
[0008] A dehydration mechanism, fixed inside the water receiving box. The dehydration mechanism includes a rectangular frame. Both the inner top and inner bottom of the rectangular frame are fixed with two spring telescopic rods. A rubber wheel is rotatably connected between adjacent two spring telescopic rods, and the two rubber wheels squeeze and convey the strip-shaped fabric;
[0009] Two drying covers, used for drying the fabric after extrusion dehydration. The drying cover includes a positioning cover, and movable covers are slidably arranged at both ends of the positioning cover;
[0010] Two adjusting mechanisms, respectively arranged on both sides of the top surface of the support table, used for adjusting the height and drying range of the drying cover to adapt to the drying of fabrics with different width dimensions;
[0011] Two U-shaped pipes. One U-shaped pipe conveys warm air to the positioning cover at the corresponding position, and the other U-shaped pipe sucks air from the positioning cover at the corresponding position.
[0012] Further, a drain pipe is fixedly connected and communicated with the bottom surface of the water receiving box, and cushion blocks are fixedly arranged between the two ends of the bottom surface of the rectangular frame and the inner bottom surface of the water receiving box.
[0013] Further, a U-shaped frame rotatably connected to the rubber wheels is fixedly arranged between the bottom ends of two adjacent spring telescopic rods, and both ends of the U-shaped frame are slidably clamped with the rectangular frame.
[0014] Further, connecting pipes are fixedly connected and communicated with both ends of the top surface of the positioning cover, the two ends of the U-shaped pipe are respectively inserted into the connecting pipes at corresponding positions in an active manner, an air supply pipe and a suction pipe are respectively fixedly connected and communicated with the outer sides of the two U-shaped pipes, the air supply pipe is fixedly connected and communicated with the air outlet end of an external air heater, and the suction pipe is fixedly connected and communicated with the suction end of an external vacuum cleaner.
[0015] Further, a machine shell is fixedly arranged on the top of the support platform, a support plate is fixedly arranged inside the machine shell, and the connecting pipe is inserted into the machine shell in an active manner.
[0016] Further, the adjusting mechanism includes:
[0017] An L-shaped rod, which is fixedly arranged on the top surface of the support platform;
[0018] A motor, which is fixedly connected with the support platform, and a bidirectional lead screw is fixedly arranged at the output end of the motor, and the top end of the bidirectional lead screw is fixedly connected with the L-shaped rod;
[0019] Two transmission rods, both of which are screwed with the bidirectional lead screw, and an electric push rod is fixedly embedded inside the transmission rod.
[0020] Further, a fixing block is fixedly arranged on the top surface of the positioning cover, the transmission rod is fixedly connected with the fixing block, and a transmission block fixedly connected with the movable cover at the corresponding position is fixedly arranged at the output end of the electric push rod.
[0021] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0022] 1. By symmetrically arranging two rubber wheels at the top and bottom of the strip-shaped fabric, during the transmission process of the fabric passing through the two rubber wheels, the two rubber wheels are tightly clamped on the outer side of the fabric under the extrusion action of the spring telescopic rods. As the fabric moves, the two rubber wheels roll while extruding on the outer side of the fabric, which is convenient for initially squeezing and separating the water adsorbed on the fabric into the water receiving box.
[0023] 2. Drying covers are symmetrically arranged on the top and bottom surfaces of the fabric. After the fabric that has been preliminarily squeezed and dewatered moves inside the drying covers, an external warm air blower conveys warm air to one end of the drying covers through a U-shaped pipe, so that both the top and bottom surfaces of the fabric can be dried by warm air convection. At the same time, a vacuum cleaner sucks the air inside the drying covers through another U-shaped pipe, so that the short fluff floating during the fabric drying process is sucked and cleaned, preventing the floating short fluff from affecting the cleanliness of the fabric dewatering environment.
[0024] 3. The motor drives the bidirectional screw rod to rotate forward and backward, so that the transmission rod drives the two drying covers to move towards each other or away from each other, which is convenient for installing the fabric between the two drying covers and also facilitates the two drying covers to clamp and dry fabrics of different thicknesses. The electric push rod drives the movable cover on the drying cover to move away from the positioning cover, so that the drying area of the positioning cover and the movable cover is adjusted to become larger, which is convenient for the drying cover to dry fabrics of different width sizes, improving the applicability and expandability of the drying cover. Description of the Drawings
[0025] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0026] Figure 2 is a schematic diagram of the overall structure of the top of the support table of the present utility model;
[0027] Figure 3 is a schematic diagram of the support table and the dewatering mechanism of the present utility model;
[0028] Figure 4 is a schematic diagram of the drying cover structure of the present utility model;
[0029] Figure 5 is a schematic diagram of the drying cover and the transmission rod of the present utility model;
[0030] Figure 6 is a schematic diagram of the adjustment mechanism of the present utility model.
[0031] In the figure: 100, support table; 110, water receiving box; 111, machine shell; 1111, support plate; 200, dewatering mechanism; 210, rectangular frame; 211, cushion block; 220, spring telescopic rod; 221, U-shaped frame; 230, rubber wheel; 300, drying cover; 310, positioning cover; 311, connecting pipe; 312, fixing block; 320, movable cover; 400, adjustment mechanism; 410, L-shaped rod; 420, motor; 421, bidirectional screw rod; 430, transmission rod; 431, electric push rod; 4311, transmission block; 500, U-shaped pipe; 510, air delivery pipe; 520, suction pipe; 600, strip-shaped fabric body. Detailed Embodiment
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] Embodiment 1. Please refer to Figures 1-6 , in the embodiment of the present utility model, a dehydration device for dyed fabric includes a support table 100. One end of the top surface of the support table 100 is fixedly provided with a water receiving box 110, and a dehydration mechanism 200 is fixedly arranged inside the water receiving box 110. The dehydration mechanism 200 includes a rectangular frame 210. Two spring telescopic rods 220 are fixedly arranged at both the inner top and inner bottom of the rectangular frame 210. A rubber wheel 230 is rotatably connected between two adjacent spring telescopic rods 220. The two rubber wheels 230 squeeze and convey the belt-shaped fabric. Two drying covers 300 are arranged outside the fabric for drying the fabric after extrusion dehydration. The drying cover 300 includes a positioning cover 310, and movable covers 320 are slidably arranged at both ends of the positioning cover 310. Adjusting mechanisms 400 are arranged on both sides of the top surface of the support table 100 for adjusting the height and drying range of the drying cover 300 to adapt to the drying of fabrics with different width dimensions. Two U-shaped pipes 500 are communicated and arranged outside the drying cover 300. One U-shaped pipe 500 conveys warm air to the corresponding positioning cover 310, and the other U-shaped pipe 500 sucks air from the corresponding positioning cover 310.
[0034] Specifically, drying covers 300 are symmetrically arranged on both the top and bottom surfaces of the fabric. One end of the drying cover 300 conveys warm air to the fabric through a U-shaped pipe 500. The two drying covers 300 facilitate drying the fabric comprehensively from the top and bottom surfaces of the fabric, which is beneficial to improving the efficiency of fabric dehydration. The other end of the drying cover 300 sucks air from the drying cover 300 through another U-shaped pipe 500, which is convenient for sucking the short fluff generated during the fabric drying process into an external vacuum cleaner to prevent the floating short fluff from affecting the cleanliness of the fabric dehydration environment.
[0035] As Figure 1 and Figure 3 shown, in this embodiment, a drain pipe is fixedly communicated with the bottom surface of the water receiving box 110, and cushion blocks 211 are fixedly arranged between the two ends of the bottom surface of the rectangular frame 210 and the inner bottom surface of the water receiving box 110.
[0036] In this embodiment, the cushion blocks 211 separate the bottom surface of the rectangular frame 210 from the water receiving box 110, preventing the rectangular frame 210 from blocking the flow of water inside the water receiving box 110 towards the drain pipe. The drain pipe facilitates discharging the water extruded from the fabric from the water receiving box 110.
[0037] AsFigure 3 As shown, in this embodiment, a U-shaped frame 221 rotatably connected to a rubber wheel 230 is fixed between the bottom ends of two adjacent spring telescopic rods 220. Both ends of the U-shaped frame 221 are slidably clamped to a rectangular frame 210. The spring telescopic rod 220 is a component of the prior art and can enable the U-shaped frame 221 to press the fabric with the rubber wheel 230. The specific working principle of the spring telescopic rod 220 will not be elaborated.
[0038] As Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, in this embodiment, connection pipes 311 are fixedly connected and communicated at both ends of the top surface of a positioning cover 310. The two ends of a U-shaped pipe 500 are respectively inserted into the connection pipes 311 at corresponding positions in an active manner. An air supply pipe 510 and a suction pipe 520 are respectively fixedly connected and communicated on the outer sides of the two U-shaped pipes 500. The air supply pipe 510 is fixedly connected and communicated with the air outlet end of an external warm air blower, and the suction pipe 520 is fixedly connected and communicated with the suction end of an external vacuum cleaner.
[0039] In this embodiment, during operation, the warm air blower conveys warm air to the air supply pipe 510. The warm air enters the drying cover 300 through the U-shaped pipe 500 to dry the fabric. The vacuum cleaner sucks air from the U-shaped pipe 500 communicated with the suction pipe 520, so that the air and floating fluff inside the drying cover 300 can be timely sucked and cleaned. The end of the U-shaped pipe 500 is inserted into the connection pipe 311 in an active manner, and when the connection pipe 311 moves up and down with the drying cover 300, it will not interfere with the movement of the connection pipe 311. The U-shaped pipe 500 is fixed on the outside of the machine shell 111.
[0040] As Figure 2 As shown, in this embodiment, a machine shell 111 is fixed on the top of a support platform 100. A support plate 1111 is fixed inside the machine shell 111. The connection pipe 311 is inserted into the machine shell 111 in an active manner. The support plate 1111 can play a role in supporting the fabric and prevent the fabric from becoming slack during long-distance conveyance. The connection pipe 311 is inserted into the machine shell 111 in an active manner, so that when the drying cover 300 moves up and down, the connection pipe 311 can move on the machine shell 111, and relative sliding occurs between the connection pipe 311 and the end of the U-shaped pipe 500.
[0041] During specific implementation, the cloth tape to be dehydrated after dyeing is passed through two rubber wheels 230 and two drying covers 300. The two rubber wheels 230 can move in opposite directions by the telescopic movement of the spring telescopic rod 220. Then the cloth is passed between the two rubber wheels 230. One end of the cloth tape is wound and fixed on an external winding roller. The winding roller rotates to wind the dehydrated cloth, which also facilitates the movement of the cloth inside the dehydration device. During the dehydration process, the two rubber wheels 230 roll and squeeze on the outside of the cloth, initially squeezing the water on the cloth into the water receiving box 110. Then the cloth moves between the two drying covers 300. A connecting pipe 311 conveys hot air to one end of the drying cover 300 to dry the cloth, and the connecting pipe 311 at the other end of the drying cover 300 sucks the air inside the drying cover 300, which is convenient for sucking short fluff generated during the cloth drying process clean and preventing short fluff from entering the dehydration working environment.
[0042] Embodiment 2, on the basis of Embodiment 1, in order to adjust the drying area of the two drying covers 300 to adapt to the drying and dehydration of cloth with different width dimensions.
[0043] As Figure 5 and Figure 6 shown, in this embodiment, the adjusting mechanism 400 includes an L-shaped rod 410. The L-shaped rod 410 is fixed on the top surface of the support table 100. A motor 420 is fixedly connected to the top surface of the support table 100. A bidirectional lead screw 421 is fixed to the output end of the motor 420. The top end of the bidirectional lead screw 421 is fixedly connected to the L-shaped rod 410. Two transmission rods 430 are screwed on the outside of the bidirectional lead screw 421. An electric push rod 431 is fixedly embedded inside the transmission rod 430. A fixed block 312 is fixed on the top surface of the positioning cover 310. The transmission rod 430 is fixedly connected to the fixed block 312. The output end of the electric push rod 431 is fixed with a transmission block 4311 fixedly connected to the movable cover 320 at the corresponding position.
[0044] In this embodiment, when initially passing the cloth through the two drying covers 300, the motor 420 drives the bidirectional lead screw 421 to rotate to move the two transmission rods 430 away from each other, thereby moving the two drying covers 300 in opposite directions, so that the gap between the two drying covers 300 meets the insertion of the strip-shaped cloth. Then the bidirectional lead screw 421 is rotated in the reverse direction to move the two drying covers 300 closer to each other and clamp against the outside of the cloth. When it is necessary to increase the drying area of the drying cover 300, the electric push rod 431 can be used to move the movable cover 320 away from the positioning cover 310, so that the distance between the two relatively arranged movable covers 320 becomes larger, and thus the drying area at the bottom of the entire drying cover 300 becomes larger, which is convenient for adapting to the use of cloth with different width dimensions.
[0045] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0046] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A dehydration device for dyed fabrics, characterized in that, Including: A support platform (100), with a water receiving box (110) fixed at one end of the top surface of the support platform (100); A dehydration mechanism (200), fixed inside the water receiving box (110). The dehydration mechanism (200) includes a rectangular frame (210). Both the inner top and inner bottom of the rectangular frame (210) are fixed with two spring telescopic rods (220). A rubber wheel (230) is rotatably connected between two adjacent spring telescopic rods (220), and the two rubber wheels (230) squeeze and convey a belt-shaped fabric; Two drying covers (300), used for drying the fabric after extrusion dehydration. The drying cover (300) includes a positioning cover (310), and movable covers (320) slide at both ends of the positioning cover (310); Two adjusting mechanisms (400), respectively arranged on both sides of the top surface of the support platform (100), used to adjust the height and drying range of the drying cover (300) to adapt to the drying of fabrics with different width dimensions; Two U-shaped pipes (500). One U-shaped pipe (500) conveys warm air to the positioning cover (310) at the corresponding position, and the other U-shaped pipe (500) sucks air from the positioning cover (310) at the corresponding position.
2. The dehydrating device for dyed fabric according to claim 1, characterized in that, The bottom surface of the water receiving box (110) is connected and fixed with a drain pipe. Between the two ends of the bottom surface of the rectangular frame (210) and the inner bottom surface of the water receiving box (110), cushion blocks (211) are fixed.
3. The dehydration device for dyed fabric according to claim 1, characterized in that Between the bottom ends of two adjacent spring telescopic rods (220), a U-shaped frame (221) rotatably connected to the rubber wheel (230) is fixed, and both ends of the U-shaped frame (221) are slidably clamped with the rectangular frame (210).
4. The dehydration device for dyed fabric according to claim 1, characterized in that At both ends of the top surface of the positioning cover (310), connecting pipes (311) are connected and fixed. The two ends of the U-shaped pipe (500) are respectively movably inserted into the connecting pipes (311) at the corresponding positions. On the outer sides of the two U-shaped pipes (500), an air supply pipe (510) and a suction pipe (520) are respectively connected and fixed. The air supply pipe (510) is connected and fixed to the air outlet end of an external warm air blower, and the suction pipe (520) is connected and fixed to the suction end of an external vacuum cleaner.
5. The dehydrating device for dyed fabric according to claim 4, wherein, On the top of the support platform (100), a machine shell (111) is fixed. Inside the machine shell (111), a support plate (1111) is fixed, and the connecting pipe (311) is movably inserted into the machine shell (111).
6. The dehydration device for dyed fabric according to claim 1, characterized in that, The adjusting mechanism (400) includes: An L-shaped rod (410), fixed on the top surface of the support platform (100); A motor (420), fixedly connected to the support platform (100). The output end of the motor (420) is fixed with a bidirectional lead screw (421), and the top end of the bidirectional lead screw (421) is fixedly connected to the L-shaped rod (410); Two transmission rods (430), both threadedly engaged with the bidirectional lead screw (421). An electric push rod (431) is fixedly embedded inside the transmission rod (430).
7. The dehydrating device for dyed fabric according to claim 6, wherein, A fixed block (312) is fixed on the top surface of the positioning cover (310). The transmission rod (430) is fixedly connected to the fixed block (312), and the output end of the electric push rod (431) is fixed with a transmission block (4311) fixedly connected to the movable cover (320) at the corresponding position.