Cooling device of steam-water sampler
The steam and water sampling device with a curved pipe array and scraper system addresses scale buildup issues, ensuring efficient cooling and continuous sampling by prolonging contact time and enabling in-situ cleaning, thus maintaining accurate analysis.
Patent Information
- Application Number
- CN202422681443.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing soda sampler cooling device is prone to scale, affecting the cooling effect and sampling results, and the cleaning process requires a long time to be deactivated, resulting in untimely detection.
The cooling pipe is designed as a number of straight pipes and U-shaped pipe arrays, combining scrapers and filter inner cylinders to achieve full cooling and real-time cleaning to avoid the impact of scaling.
The flow of soda is extended, the cooling effect is ensured, online cleaning is achieved, the outage time is avoided, and the accuracy of sampling results is ensured.
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Figure CN223107389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water-vapor cooling treatment, in particular to a cooling device for a steam-water sampler. Background Art
[0002] In order to prevent faults such as scaling, corrosion, and salt accumulation in boilers and their thermal systems, the quality of steam and water should meet certain standards. The supervision of steam quality and water quality is to use instruments or chemical analysis methods to determine whether the faulty steam and water meet the standards, so as to take measures.
[0003] The existing boiler steam-water sampler needs to cool down the steam and water first in order to take out the device that meets the water temperature requirements for chemical analysis. The existing method generally cools through the heat exchange of cooling water assisted by a spiral coil. A large amount of scale is easily generated on the outside of the spiral coil, affecting the cooling effect of the sampling device. The extracted samples do not meet the requirements, and there are deviations in the steam-water sampling analysis results. Moreover, due to the special structure of the spiral coil, when cleaning the scale on it, it must be removed from the steam-water sampler and soaked in the scale cleaning liquid for a long time to remove the scale. In this way, the steam-water sampler is in a long-term shutdown state, resulting in the inability to sample and detect the steam and water in time, affecting the normal supervision of steam and water indicators. In the Chinese patent literature database, a patent with the application number 202321693884.4 discloses a cooling device for a steam-water sampler. By setting a shunt plate, a confluence plate, and a number of vertically arranged cooling pipes connecting the two, and then setting a scraping plate that can move up and down on the outside of the cooling pipe, it is convenient to clean the cooling pipe and avoid the influence of scale on the outside on heat exchange and cooling. However, in the actual use process, the length of the cooling pipe is short, and the contact time with the coolant is short, which may lead to poor cooling effect of the steam and water, and then may affect the detection results. Summary of the Invention
[0004] The purpose of the utility model is to provide a cooling device for a steam-water sampler to solve the problems put forward in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A cooling device for a steam-water sampler, including a cooling cavity and a cooling pipe arranged inside the cooling cavity. The cooling pipe includes a first liquid inlet pipe, a first liquid outlet pipe, a number of straight pipes arranged in a curved array, and a U-shaped pipe. A number of the U-shaped pipes are sequentially connected to adjacent two straight pipes to form a passage between the straight pipes. Both the first liquid inlet pipe and the first liquid outlet pipe extend to the outside of the cooling cavity. The upper and lower ends of the straight pipes are fixed inside the cooling cavity through support plates. A scraper is movably arranged up and down on the straight pipe between the two support plates through a linear driving member. A number of through holes corresponding to the straight pipes one by one are arranged through the scraper. The linear driving member is used to drive the scraper to move back and forth along the length direction of the straight pipe. A second liquid inlet pipe for introducing a cooling medium and a liquid outlet mechanism are arranged on the outer side wall of the cooling cavity.
[0006] Further, the liquid outlet mechanism includes an outer tube fixed on the outer side wall of the cooling chamber, a filter inner cylinder detachably inserted inside the outer tube along the axial direction of the outer tube, and a second liquid outlet tube fixed on the outer peripheral wall of the outer tube. One end of the filter inner cylinder is provided with a liquid inlet penetrating therethrough, and the liquid inlet abuts against the outer side wall of the cooling chamber. The other end of the filter inner cylinder is provided with a sealing end cover fixedly connected to the outer tube. A liquid discharge port communicating with the inside of the filter inner cylinder is provided on the side wall of the cooling chamber.
[0007] Further, a sealing ring is provided on the abutting surface between the filter inner cylinder and the cooling chamber.
[0008] Further, the linear driving member is vertically fixed in the middle of the top end of the cooling chamber, and the output end of the linear driving member extends into the cooling chamber and is fixedly connected to the scraping plate.
[0009] Further, a rubber ring is fixed on the inner side wall of the through hole.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] By arranging the cooling tubes as a plurality of straight tubes and U-shaped tubes for connecting adjacent two straight tubes, the present utility model can extend the flowing path of the steam-water, achieve more sufficient cooling. At the same time, a scraping plate is arranged on the outer side of the straight tube and can move up and down through a linear driving member, which can scrape off scale and the like on the surface of the straight tube, avoiding affecting the heat exchange effect.
[0012] By arranging the outer tube, the second liquid outlet tube and the filter inner cylinder, the straight tube can be cleaned in real time during the steam-water cooling process, and at the same time, the scraped scale can be filtered, which is convenient for later treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic cross-sectional structure view of the present utility model;
[0014] Figure 2 is a schematic three-dimensional structure view of the present utility model;
[0015] Figure 3 is the present utility model Figure 1 the enlarged structure view at A in;
[0016] Figure 4 is a schematic three-dimensional structure view of the cooling tube of the present utility model.
[0017] In the figure: 1. Cooling cavity; 101. Drainage port; 2. Cooling pipe; 201. Straight pipe; 202. U-shaped pipe; 203. First liquid inlet pipe; 204. First liquid outlet pipe; 3. Support plate; 4. Scraper; 401. Through hole; 5. Linear drive member; 6. Second liquid inlet pipe; 7. Liquid outlet mechanism; 701. Outer pipe; 702. Second liquid outlet pipe; 703. Filter inner cylinder; 7031. Sealing end cover. Detailed implementation manner
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. In the description of the present invention, it should be noted that the descriptions of terms such as "first" and "second" are only for the purpose of description, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. For the terms "including" and any variations thereof in the description and claims of the present invention and the above-mentioned drawings, the intention is to cover non-exclusive inclusion.
[0019] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, it should be understood that the orientation or positional relationships indicated by terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0020] Please refer to Figures 1-4, An embodiment provided by the utility model: a cooling device for a steam-water sampler, which includes a cooling chamber 1 and a cooling pipe 2 arranged inside the cooling chamber 1. The cooling pipe 2 includes a first liquid inlet pipe 203, a first liquid outlet pipe 204, a plurality of straight pipes 201 arranged in a curved array, and U-shaped pipes 202. A plurality of U-shaped pipes 202 are sequentially connected to adjacent two straight pipes 201 to form a passage between the plurality of straight pipes 201. Both the first liquid inlet pipe 203 and the first liquid inlet pipe 203 extend to the outside of the cooling chamber 1. In this embodiment, the cooling chamber 1 is specifically a cylindrical structure, and a top cover is detachably installed at its top. The plurality of straight pipes 201 are specifically arranged in a spiral array inside the cooling chamber 1. The steam-water flows along the plurality of straight pipes 201 and U-shaped pipes 202, which can extend the flow path of the steam-water and make the heat exchange more sufficient.
[0021] Both the upper and lower ends of the straight pipe 201 are fixed inside the cooling chamber 1 through a support plate 3. A scraper 4 is movably arranged up and down on the straight pipe 201 between the two support plates 3 through a linear driving member 5. A plurality of through holes 401 corresponding to the straight pipes 201 one by one are arranged through the scraper 4. When the scraper 4 moves up and down, it can scrape off impurities such as scale adhering to the outer side wall of the straight pipe 201. Further, a rubber ring or bristles, etc. are fixed on the inner side wall of the through hole 401. The rubber ring is in flexible contact with the straight pipe 201, which can reduce wear and has a better cleaning effect at the same time. The linear driving member 5 is used to drive the scraper 4 to move back and forth along the length direction of the straight pipe 201. The linear driving member 5 can specifically be any one of a cylinder, an electric push rod, etc. It is specifically vertically fixed in the middle of the top of the cooling chamber 1, and the output end of the linear driving member 5 extends into the cooling chamber 1 and is fixedly connected to the scraper 4. Through the expansion and contraction of the linear driving member 5, the scraper 4 is driven to move up and down for cleaning.
[0022] A second liquid inlet pipe 6 for introducing a cooling medium and a liquid outlet mechanism 7 are arranged on the outer side wall of the cooling chamber 1. After the cooling medium enters the inside of the cooling chamber 1 through the second liquid inlet pipe 6 and exchanges heat with the cooling pipe 2, it is then discharged through the liquid outlet mechanism 7. In this embodiment, the two support plates 3 divide the inside of the cooling chamber 1 into three independent cavities: upper, middle, and lower. The second liquid inlet pipe 6 and the liquid outlet mechanism 7 are both arranged on one side of the middle chamber. Further, through holes can also be arranged on the support plate 3 so that all three chambers can be cooled by introducing a coolant.
[0023] Specifically, the liquid outlet mechanism 7 includes an outer tube 701 fixed on the outer side wall of the cooling chamber 1, a filter inner cylinder 703 detachably inserted along the axial direction of the outer tube 701 inside the outer tube 701, and a second liquid outlet tube 702 fixed on the outer peripheral wall of the outer tube 701. The outer diameter of the filter inner cylinder 703 is smaller than the inner diameter of the outer tube 701. One end of the filter inner cylinder 703 is provided with a liquid inlet penetrating therethrough, and the liquid inlet abuts against the outer side wall of the cooling chamber 1. The other end of the filter inner cylinder 703 is provided with a sealing end cover 7031 fixedly connected to the outer tube 701. The filter inner cylinder 703 divides the outer tube 701 into two independent chambers. In this embodiment, the sealing end cover 7031 and one end of the outer tube 701 are fixedly connected through a flange ring. Further, it can also be set as a threaded connection. A liquid discharge port 101 communicating with the inside of the filter inner cylinder 703 is provided on the side wall of the cooling chamber 1. After heat exchange, the cooling medium first enters the inside of the filter inner cylinder 703 through the liquid discharge port 101, is discharged to the inside of the outer tube 701 after being filtered by the filter inner cylinder 703, and then is discharged through the second liquid outlet tube 702.
[0024] Further, a sealing ring is provided on the abutting surface between the filter inner cylinder 703 and the cooling chamber 1 to improve the sealing performance of the two and prevent the unfiltered cooling medium from being discharged.
[0025] Working principle: During operation, coolant is continuously introduced into the cooling chamber 1 through the second liquid inlet tube 6, and sampled steam-water is introduced into the cooling tube 2 through the first liquid inlet tube 203. After the steam-water exchanges heat with the coolant, it is discharged to the outside through the first liquid outlet tube 204. After working for a period of time, the straight-line driving member 5 is used to drive the scraper 4 to move up and down, so that impurities such as scale adhered to the surface of the straight tube 201 can be scraped off. The scale and the coolant after heat exchange enter the inside of the filter inner cylinder 703 through the liquid discharge port 101, and are discharged to the outside through the second liquid outlet tube 702 after being filtered by the filter inner cylinder 703. The filter inner cylinder 703 can be removed to process the filtered impurities.
[0026] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. Soda sampler cooling device, including a cooling chamber (1) and a cooling pipe (2) arranged inside the cooling chamber (1), characterized in that: The cooling pipe (2) includes a first liquid inlet pipe (203), a first liquid outlet pipe (204), a number of straight pipes (201) arranged in a curved array, and U-shaped pipes (202). A number of the U-shaped pipes (202) are sequentially connected to adjacent two straight pipes (201) to form a passage between the number of straight pipes (201). Both the first liquid inlet pipe (203) and the first liquid inlet pipe (203) extend to the outside of the cooling chamber (1). The upper and lower ends of the straight pipe (201) are fixed inside the cooling chamber (1) through a support plate (3). A scraper (4) is movably arranged up and down on the straight pipe (201) between the two support plates (3) through a linear driving member (5). A number of through holes (401) corresponding to the straight pipes (201) one by one are arranged through the scraper (4). The linear driving member (5) is used to drive the scraper (4) to move back and forth along the length direction of the straight pipe (201). A second liquid inlet pipe (6) and a liquid outlet mechanism (7) for introducing a cooling medium are arranged on the outer side wall of the cooling chamber (1).
2. The cooling device for the soda water sampler according to claim 1, wherein: The liquid outlet mechanism (7) includes an outer pipe (701) fixed on the outer side wall of the cooling chamber (1), a filter inner cylinder (703) detachably inserted into the outer pipe (701) along the axial direction of the outer pipe (701), and a second liquid outlet pipe (702) fixed on the outer peripheral wall of the outer pipe (701). One end of the filter inner cylinder (703) is provided with a liquid inlet, and the liquid inlet abuts against the outer side wall of the cooling chamber (1). The other end of the filter inner cylinder (703) is provided with a sealing end cover (7031) fixedly connected to the outer pipe (701). A liquid discharge port (101) communicating with the inside of the filter inner cylinder (703) is arranged on the side wall of the cooling chamber (1).
3. The cooling device for the soda water sampler according to claim 2, characterized in that: A sealing ring is arranged on the contact surface between the filter inner cylinder (703) and the cooling chamber (1).
4. The cooling device for the soda water sampler according to claim 1, wherein: The linear driving member (5) is vertically fixed in the middle of the top end of the cooling chamber (1), and the output end of the linear driving member (5) extends into the cooling chamber (1) and is fixedly connected to the scraper (4).
5. The cooling device for the soda sampler according to claim 1, characterized in that: A rubber ring is fixed on the inner side wall of the through hole (401).
Citation Information
Patent Citations
Cooling device of steam-water sampler
CN220304966U