Sheet metal part welding strength detection device
A weld strength testing device with push, press, and lift mechanisms addresses the inaccuracy of existing methods by ensuring secure connections in metal sheet welds, providing rapid and precise detection.
Patent Information
- Application Number
- CN202421930074.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-10
AI Technical Summary
In the prior art, the welding strength detection method of sheet metal parts is not accurate enough, and it is difficult to accurately determine whether the welding strength meets the standard.
A welding strength detection device for sheet metal parts is designed, using cylinder-driven pushing, pressing and feeding mechanisms to test the connection strength between the side plate and the main body by pushing to detect whether there is separation or breakage.
Fast and accurate welding strength detection is achieved, and detection efficiency and accuracy are improved.
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Figure CN223107589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to a welding strength detection device for sheet metal parts. Background Technique
[0002] Sheet metal has the characteristics of light weight, high strength, electrical conductivity, low cost, good mass production performance, etc., and is widely used in the fields of electronic appliances, communications, automotive industry, medical devices, etc. When producing sheet metal, two sheet metal parts will be welded according to specific requirements to form a whole sheet metal product. For the workpiece (9) shown in the attached drawing (1), its side plate (902) is welded to the main body (901). In the prior art, the drop test is mainly used to detect whether there are defects such as looseness or cracking at the connection of the two workpieces to judge whether the welding strength meets the standard. However, this test method cannot accurately obtain the welding strength of the two connecting parts. Content of the Utility Model
[0003] The purpose of the utility model is to provide a welding strength detection device for sheet metal parts to solve the technical problems in the background technique.
[0004] A welding strength detection device for sheet metal parts includes a frame and a control panel. A workbench is installed on the frame, the control panel is fixed on the workbench, a positioning jig is slidably installed above the workbench, the positioning jig is slidably connected to the workbench through a first driving member, the positioning jig slides along the Y-axis direction of the workbench, a feeding mechanism is installed at the rear side of the positioning jig, the feeding mechanism is used to contact and push the workpiece on the positioning jig, the feeding mechanism is fixed on the workbench, a pressing mechanism is installed above the positioning jig, the pressing mechanism is used to press and position the workpiece on the positioning jig, and the pressing mechanism is fixedly installed with the workbench.
[0005] The pressing mechanism includes a first support frame, a second driving member and a pressing plate. The first support frame is of a gantry structure, the first support frame is fixed on the workbench, the second driving member is fixed above the first support frame, the pressing plate is installed with the second driving member and is below the second driving member, and the second driving member drives the pressing plate to move up and down to press the workpiece on the positioning jig.
[0006] The feeding mechanism includes a second support frame and a plurality of third driving members with the same structure. The plurality of third driving members are arranged side by side above the second support frame and at the rear side of the positioning jig. The second support frame is fixedly installed with the workbench. A pushing plate is installed on the third driving member, and the third driving member drives the pushing plate to move towards the positioning jig.
[0007] A blanking mechanism is also provided below the positioning fixture. The blanking mechanism includes a fourth driving member and a blanking plate. The fourth driving member is fixed below the workbench. The blanking plate is installed on the fourth driving member and above the fourth driving member. The blanking plate is on the front side of the positioning fixture. The fourth driving member drives the blanking plate to move up and down to lift the workpiece on the positioning fixture.
[0008] The positioning fixture includes a body base and baffles vertically fixed to the left and right ends of the body base.
[0009] The first driving member, the second driving member, the third driving member, and the fourth driving member are all cylinder driving structures.
[0010] Compared with the prior art, a sheet metal part welding strength detection device of the present application is easy to operate. The side plate position on the workpiece is pushed and tested by the blanking mechanism. Whether the side plate and the main body are separated is detected according to the set pushing strength. If no fracture occurs after reaching the standard level, it indicates that the sheet metal part meets the standard, otherwise it does not. The detection speed is fast and accurate, effectively improving the detection efficiency of the sheet metal part. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 : Three-dimensional structure diagram of the workpiece to be detected in the present application;
[0012] Figure 2 : Three-dimensional structure diagram of the present application;
[0013] Figure 3 : Three-dimensional structure diagram of the workbench;
[0014] Figure 4 : Three-dimensional structure diagram of the workbench in another direction;
[0015] Figure 5 : Three-dimensional structure diagram of the blanking mechanism;
[0016] Figure 6 : Three-dimensional structure diagram of the positioning fixture.;
[0017] Figure 7 : Schematic diagram of the position of the positioning fixture and the blanking plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
[0019] Specific Embodiment 1: Please refer to Figures 1 to 7, in the embodiment of the present utility model, a device for detecting the welding strength of a sheet metal part includes a frame 1 and a control panel 3. Various parameters of the driving parts on the machine table can be set on the control panel 3. A workbench 2 is installed on the frame 1, and the control panel 3 is fixed on the workbench 2. A positioning fixture 5 is slidably installed above the workbench 2. The positioning fixture 5 is slidably connected to the workbench 2 through a first driving part 8. The positioning fixture 5 slides along the Y-axis direction of the workbench 2. A pushing mechanism 6 is installed at the rear side of the positioning fixture 5. The pushing mechanism 6 is used to contact and push the workpiece 9 on the positioning fixture 5. The pushing mechanism 6 is fixed on the workbench 2. A pressing mechanism 4 is installed above the positioning fixture 5. The pressing mechanism 4 is used to press and position the workpiece 9 on the positioning fixture 5. The pressing mechanism 4 is fixedly installed with the workbench 2.
[0020] The positioning fixture 5 includes a body seat 501 and baffles 502 vertically fixed at the left and right ends of the body seat 501. The length and width of the positioning fixture 5 match the external dimensions of the workpiece 9. The workpiece 9 to be tested includes a main body 901 and side plates 902. The side plates 902 are vertically fixed on one side of the top end of the main body 901. There are downward-bending bending parts on the front and rear sides of the main body 901, namely a first bending part 901-1 and a second bending part 901-2. The workpiece 9 is inserted and clamped on the body seat 501 of the positioning main body 901 through the first bending part 901-1 and the second bending part 901-2, and the side plates 902 are on the side close to the pushing mechanism 6.
[0021] In this embodiment, the pressing mechanism 4 includes a first support frame 401, a second driving part 402, and a pressing plate 403. The first support frame 401 is of a gantry structure and is fixed on the workbench 2. The second driving part 402 is fixed above the first support frame 401. The pressing plate 403 is installed with the second driving part 402 and is below the second driving part 402. The second driving part 402 drives the pressing plate 403 to move up and down to press the workpiece 9 on the positioning fixture 5.
[0022] The pushing mechanism 6 includes a second support frame 601 and several third driving parts 602 with the same structure. In this embodiment, four third driving parts 602 are adopted. The four third driving parts 602 are arranged side by side above the second support frame 601 and at the rear side of the positioning fixture 5. The second support frame 601 is fixedly installed with the workbench 2. A pushing plate 603 is installed on the third driving part 602. The third driving part 602 drives the pushing plate 603 to move towards the positioning fixture 5.
[0023] A material pushing mechanism 7 is further provided below the positioning fixture 5. The material pushing mechanism 7 includes a fourth driving member 701 and a material pushing plate 702. The fourth driving member 701 is fixed below the workbench 2. The material pushing plate 702 is installed on the fourth driving member 701 and above the fourth driving member 701. The material pushing plate 702 is on the front side of the positioning fixture 5, that is, the material pushing plate 702 is at the position below the first bending portion 901-1 of the workpiece 9. The fourth driving member 701 drives the material pushing plate 702 to move up and down to lift the workpiece 9 on the positioning fixture 5. After the test is completed, since the workpiece 9 is clamped on the positioning fixture 5, it is sometimes inconvenient to directly take it. The first bending portion 901-1 of the workpiece 9 can be lifted upward by the material pushing plate 702.
[0024] In this embodiment, the first driving member 8, the second driving member 402, the third driving member 602, and the fourth driving member 701 are all cylinder driving structures of the prior art.
[0025] Working principle: After the workpiece 9 to be tested is correspondingly clamped into the positioning fixture 5 manually or by a manipulator, the first driving member 8 drives the positioning fixture 5 to move towards the material pushing mechanism 6 until it reaches below the pressing plate 403. The pressing plate 403 moves downward under the drive of the second driving member 402 to press the workpiece 9. The material pushing plate on the material pushing mechanism 6 moves towards the workpiece 9 under the drive of the third driving member 602. The material pushing plate presses the side plate 902 until the strength reaches the set parameters. The material pushing plate and the pressing plate 403 reset. The material pushing plate 702 lifts the workpiece 9 to separate the first bending portion 901-1 and the second bending portion 901-2 from the positioning fixture 5. After the positioning fixture 5 moves to the outside through the first driving member 8, it is taken and unloaded manually or by a manipulator, and the operation is repeated.
[0026] Compared with the prior art, a sheet metal part welding strength detection device of the present application is easy to operate. The side plate position on the workpiece is pushed and pressed for testing through the material pushing mechanism. Whether the side plate and the main body are separated is detected according to the set pushing and pressing strength. If no fracture occurs after reaching the standard degree, it means that the sheet metal part meets the standard, otherwise it does not. The detection speed is fast and accurate, effectively improving the detection efficiency of the sheet metal part.
[0027] For those skilled in the art, it is obvious that the present invention is not limited to the details of the foregoing exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the foregoing description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A welding strength detection device for sheet metal parts, characterized in that: It includes a frame and a control panel. A workbench is installed on the frame, and the control panel is fixed on the workbench. A positioning fixture is slidably installed above the workbench. The positioning fixture is slidably connected to the workbench through a first driving member. The positioning fixture slides along the Y-axis direction of the workbench. A material pushing mechanism is installed at the rear side of the positioning fixture. The material pushing mechanism is used to contact and push the workpiece on the positioning fixture. The material pushing mechanism is fixed on the workbench. A material pressing mechanism is installed above the positioning fixture. The material pressing mechanism is used to press and position the workpiece on the positioning fixture. The material pressing mechanism is fixedly installed with the workbench.
2. The welding strength detection device for a sheet metal part according to claim 1, characterized in that: The material pressing mechanism includes a first support frame, a second driving member and a pressing plate. The first support frame is of a gantry structure. The first support frame is fixed on the workbench. The second driving member is fixed above the first support frame. The pressing plate is installed with the second driving member and is below the second driving member. The second driving member drives the pressing plate to move up and down to press the workpiece on the positioning fixture.
3. The sheet metal part welding strength detection device according to claim 2, characterized in that: The material pushing mechanism includes a second support frame and a plurality of third driving members with the same structure. The plurality of third driving members are arranged side by side above the second support frame and at the rear side of the positioning fixture. The second support frame is fixedly installed with the workbench. A pushing plate is installed on the third driving member. The third driving member drives the pushing plate to move towards the positioning fixture.
4. The sheet metal part welding strength detection device according to claim 3, characterized in that: A material ejecting mechanism is further provided below the positioning fixture. The material ejecting mechanism includes a fourth driving member and an ejecting plate. The fourth driving member is fixed below the workbench. The ejecting plate is installed with the fourth driving member and is above the fourth driving member. The ejecting plate is at the front side of the positioning fixture. The fourth driving member drives the ejecting plate to move up and down to jack up the workpiece on the positioning fixture.
5. The sheet metal part welding strength detection device according to claim 4, characterized in that: The positioning fixture includes a body seat and baffles vertically fixed at the left and right ends of the body seat.
6. A sheet metal part welding strength detection device according to any one of claims 4 or 5, characterized in that: The first driving member, the second driving member, the third driving member and the fourth driving member are all cylinder driving structures.