Automatic electrolyte detection equipment for formation production line

The automated electrolyte detection system addresses inefficiencies in manual detection by using a conveyor-based system for consistent heating and simultaneous processing, enhancing detection accuracy and speed.

CN223107708UActive Publication Date: 2025-07-15SHIHEZI JOINCHIN ELECTRODE FOIL CO LTD
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Patent Information

Application Number
CN202421448975.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-07-15
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing electrolyte detection methods have problems such as inaccurate temperature control, complex operation and low efficiency, which makes it difficult to ensure the detection accuracy and efficiency.

Method used

An automatic detection equipment for electrolytes in the chemical production line is designed, using a ring transmission line and a heating seat body, combined with a driving module and a detection component to realize batch heating, temperature control and automatic detection of samples, using infrared temperature measurement elements to ensure temperature consistency, and automatic detection and cleaning are achieved through detection electrodes and nozzles.

Benefits of technology

It realizes automatic batch detection of electrolyte samples, improves detection efficiency and accuracy, simplifies the operation process, reduces manual intervention, and ensures the stability of the detection results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223107708U_ABST
Patent Text Reader

Abstract

The utility model relates to automatic electrolyte detection equipment for a formation production line, which comprises an annular transmission line, a heating seat body, a wastewater pool, a driving module and a detection assembly, the driving module comprises a transverse moving mechanism and a lifting mechanism, and the detection assembly is arranged at the lower end of the lifting mechanism. The heating seat body is driven by the annular transmission line to move, a detection station is arranged on one side of the annular transmission line, a replacement station is arranged on the other side of the annular transmission line, a plurality of sample beakers are arranged on the heating seat body, the detection assembly comprises a plurality of detection rods, and the detection rods correspond to the sample beakers one to one. The lower end of each detection rod is provided with a spray head, a detection electrode and an infrared temperature measurement element, and the wastewater pool is arranged in the annular transmission line. According to the utility model, batch automatic detection of electrolyte samples can be realized, the detection efficiency is improved, and the detection accuracy can be ensured.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum electrolysis equipment, in particular to an automatic electrolyte detection device for a forming production line. Background Art

[0002] In the electrode foil industry, during the production of anode foil, it is necessary to apply electricity to the etched foil in the electrolyte to grow the oxide film. Therefore, the electrolyte plays an important role in the production of anode foil, and the detection of electrolyte-related parameters is particularly important.

[0003] In the prior art, the electrolyte detection is carried out by the tester taking the liquid from the workshop, heating it in a water bath to 60 °C, and then detecting the conductivity and pH value. This method has the following problems: 1. During the water bath heating process, it is very easy to have situations such as too high heating temperature, and when the sample is taken out from the heating device, the temperature is too high, and the operator needs to wear heat-resistant gloves. In addition, it is easy to contaminate the sample when taking it out; 2. During the detection process, the temperature of the sample will decrease with the room temperature. Therefore, there are fluctuations in the temperature of the first sample and the subsequent detected samples, which will lead to a decrease in the accuracy of sample detection; 3. If the temperature of the sample is too low during the detection process, it needs to be reheated, which not only increases the workload of the tester but also affects the accuracy of detection; 4. There are many steps in heating, temperature measurement, taking out and then detecting, so it takes a long time, and the tester needs to be on standby randomly. In addition, only one sample can be detected manually at a time, and the detection efficiency is slow. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic electrolyte detection device for a forming production line, which can realize batch automatic detection of electrolyte samples, not only improve the detection efficiency but also ensure the detection accuracy.

[0005] The purpose of the utility model is achieved through the following technical solutions:

[0006] An automatic electrolyte detection device for a forming production line includes an annular transmission line, a heating seat body, a waste water tank, a driving module and a detection component. The driving module includes a transverse moving mechanism and a lifting mechanism, and the detection component is arranged at the lower end of the lifting mechanism. The heating seat body is driven to move by the annular transmission line, and a detection station is arranged on one side of the annular transmission line and a replacement station is arranged on the other side. A plurality of sample beakers are arranged on the heating seat body. The detection component includes a plurality of detection rods, and each detection rod corresponds to each sample beaker one by one. A nozzle, a detection electrode and an infrared temperature measuring element are arranged at the lower end of each detection rod. The waste water tank is arranged in the annular transmission line.

[0007] A plurality of beaker grooves are arranged on the heating seat body, and each sample beaker is respectively placed in the corresponding beaker groove.

[0008] The heating base body is provided with multiple groups of heating resistance wires, and the heating resistance wires are arranged around the corresponding beaker grooves.

[0009] The detection component is provided with a detection base body, and the detection base body is connected to the lower end of the lifting mechanism of the driving module, and the upper ends of the respective detection rods are all connected to the detection base body.

[0010] The detection base body is internally provided with a water inlet cavity, and one side of the water inlet cavity is connected to a water inlet pipe. Each detection rod is internally provided with a water spraying cavity, and the upper end of the water spraying cavity is communicated with the water inlet cavity, and the lower end is communicated with the corresponding nozzle.

[0011] The lower end of the nozzle is provided with a nozzle opening facing the detection electrode.

[0012] The advantages and positive effects of the present utility model are as follows:

[0013] 1. The present utility model uses the heating base body to batch load sample beakers, and the heating base body is driven by a circular transmission line to move between the detection station and the replacement station. The detection component provided with multiple detection electrodes cooperates with the driving module to act, so that batch automatic detection of the electrolyte can be realized, and the detection efficiency is greatly improved.

[0014] 2. When the heating base body moves, the heating base body can heat each sample beaker synchronously. Therefore, there is no temperature difference between the sample beakers due to external room temperature and other factors. When the heating base body moves to the detection station, the infrared temperature measuring element detects the sample temperature to ensure that the electrolyte sample temperature meets the detection requirements. Therefore, the present utility model can ensure the accuracy of sample detection.

[0015] 3. When a group of samples is completed, it is sent to the replacement station through the circular transmission line. At the same time, the next group of samples on the replacement station is sent to the detection station through the circular transmission line, so that cyclic detection of each group of samples can be realized. Moreover, during the sample transmission process, the driving module synchronously acts to drive the detection component to move above the waste water tank in the circular transmission line and wash the detection electrodes, so that the sample transmission and cleaning processes are carried out synchronously, further improving the detection efficiency. Description of the Drawings

[0016] Figure 1 is a top view of the present utility model,

[0017] Figure 2 is Figure 1 a schematic structural diagram of the detection component in

[0018] Figure 3 is Figure 1 a schematic structural diagram of the driving module in

[0019] Among them, 1 is a ring transmission line, 101 is a detection station, 102 is a replacement station, 2 is a heating seat body, 3 is a sample beaker, 4 is a waste water tank, 5 is a driving module, 501 is a horizontal moving mechanism, 502 is a lifting mechanism, 503 is a mounting bracket, 6 is a detection component, 601 is a detection seat body, 602 is a detection rod, 603 is a spray head, 6031 is a nozzle, 604 is a detection electrode, and 605 is an infrared temperature measuring element. Detailed implementation mode

[0020] The present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] As Figures 1 to 3 shown, the present utility model includes a ring transmission line 1, a heating seat body 2, a waste water tank 4, a driving module 5 and a detection component 6. Among them, the driving module 5 includes a horizontal moving mechanism 501 and a lifting mechanism 502, and the detection component 6 is arranged at the lower end of the lifting mechanism 502. The heating seat body 2 is driven to move by the ring transmission line 1. A detection station 101 is arranged on one side of the ring transmission line 1, and a replacement station 102 is arranged on the other side. A plurality of sample beakers 3 are arranged on the heating seat body 2. The detection component 6 includes a plurality of detection rods 602, and each detection rod 602 corresponds to each sample beaker 3 one by one. A spray head 603, a detection electrode 604 and an infrared temperature measuring element 605 are arranged at the lower end of each detection rod 602. The waste water tank 4 is arranged in the ring transmission line 1.

[0022] As Figure 3 shown, a mounting bracket 503 is arranged on one side of the horizontal moving mechanism 501 of the driving module 5, and as Figure 1 shown, the mounting bracket 503 is arranged outside the ring transmission line 1. The horizontal moving mechanism 501 and the lifting mechanism 502 can adopt appropriate mechanisms according to needs. For example, the Y-axis mechanism and the Z-axis mechanism in the patent of CN109748089B can be adopted.

[0023] As Figure 1 shown, in this embodiment, a plurality of beaker grooves are arranged on the heating seat body 2, and each sample beaker 3 is respectively placed in the corresponding beaker groove. A plurality of groups of heating resistance wires are arranged in the heating seat body 2 around the corresponding beaker grooves respectively. When each group of heating resistance wires is electrified, the sample beakers 3 in the beaker grooves are heated synchronously. The present utility model can also adopt other appropriate heating structures according to actual needs. For example, the heating body structure in CN206096049U can be adopted.

[0024] Both the infrared temperature measuring element 605 and the ring transmission line 1 are commercially available products. Among them, the infrared temperature measuring element 605 can adopt the infrared temperature sensor of the First brand, and the ring transmission line 1 can adopt the products of Shanghai Xiayun Conveyor Machinery Co., Ltd.

[0025] As shown Figure 2 in the figure, the detection assembly 6 is provided with a detection seat body 601, and the detection seat body 601 is connected to the lower end of the lifting mechanism 502 of the driving module 5. The upper ends of the respective detection rods 602 are all connected to the detection seat body 601. In this embodiment, a water inlet cavity is provided inside the detection seat body 601, and one side of the water inlet cavity is connected to a water inlet pipe with a control valve. A water spraying cavity is provided in each detection rod 602. The upper end of the water spraying cavity is communicated with the water inlet cavity, and the lower end is communicated with the corresponding spray head 603. After the water inlet pipe is opened, the flushing water flows into each water spraying cavity through the water inlet cavity, and finally is sprayed out by each spray head 603 to realize the flushing operation of the detection electrode 604.

[0026] As shown Figure 2 in the figure, a nozzle 6031 facing the detection electrode 604 is provided at the lower end of the spray head 603.

[0027] The working principle of the present utility model is as follows:

[0028] When the present utility model works, the heating seat body 2 is transmitted to the detection station 101 through the annular transmission line 1, and the heating seat body 2 heats the sample beaker 3 during the transmission process. When the heating seat body 2 is transmitted in place, the annular transmission line 1 stops transmitting. At the same time, the infrared temperature measuring element 605 at the lower end of the detection assembly 6 starts to measure the temperature of the samples in the respective sample beakers 3. When the sample temperature reaches the set value, the heating seat body 2 stops heating. Then, the lifting mechanism 502 in the driving module 5 drives the detection assembly 6 to descend, and the respective detection electrodes 604 are inserted into the corresponding sample flasks 3. When the detection assembly 6 descends to the set position, the detection electrodes 604 start the detection operation. Detecting the electrolyte by using the detection electrodes 604 is a well-known technology in the art.

[0029] After the detection of this group of samples is completed, the lifting mechanism 502 drives the detection assembly 6 to rise to the set height. Then, the lateral moving mechanism 501 in the driving module 5 drives the lifting mechanism 502 and the detection assembly 6 to move together above the wastewater tank 4. Then, the spray heads 603 in the detection assembly 6 start to spray water to clean the detection electrodes 604, and the wastewater for flushing the electrodes will flow into the wastewater tank 4 and finally be discharged to a designated place for treatment. At the same time, the annular transmission line 1 starts to transmit the previous heating seat body 2 together with the detected samples to the other replacement station 102, and the next heating seat body 2 carrying the samples to be detected is transmitted from the replacement station 102 to the detection station 101 and is ready for detection.

Claims

1. An automatic electrolyte detection device for a forming production line, characterized in that: It includes an annular transmission line (1), a heating base (2), a waste water tank (4), a driving module (5) and a detection component (6). The driving module (5) includes a lateral movement mechanism (501) and a lifting mechanism (502). The detection component (6) is arranged at the lower end of the lifting mechanism (502). The heating base (2) is driven to move by the annular transmission line (1). A detection station (101) is arranged on one side of the annular transmission line (1), and a replacement station (102) is arranged on the other side. A plurality of sample beakers (3) are arranged on the heating base (2). The detection component (6) includes a plurality of detection rods (602), and each detection rod (602) corresponds to each sample beaker (3) one by one. A nozzle (603), a detection electrode (604) and an infrared temperature measuring element (605) are arranged at the lower end of each detection rod (602). The waste water tank (4) is arranged in the annular transmission line (1).

2. The electrolyte automatic detection device for the formation production line according to claim 1, wherein: A plurality of beaker grooves are arranged on the heating base (2), and each sample beaker (3) is respectively placed in the corresponding beaker groove.

3. The electrolyte automatic detection device for the forming production line according to claim 2, characterized in that: A plurality of groups of heating resistance wires are arranged in the heating base (2), and the heating resistance wires are arranged around the corresponding beaker grooves.

4. The electrolyte automatic detection equipment for a formation production line according to claim 1, wherein: The detection component (6) is provided with a detection base (601), and the detection base (601) is connected to the lower end of the lifting mechanism (502) of the driving module (5). The upper ends of the detection rods (602) are all connected to the detection base (601).

5. The electrolyte automatic detection device for a forming production line according to claim 4, characterized in that: An inlet water cavity is arranged inside the detection base (601), and one side of the inlet water cavity is connected to a water inlet pipe. A water spraying cavity is arranged in each detection rod (602), and the upper end of the water spraying cavity is communicated with the inlet water cavity and the lower end is communicated with the corresponding nozzle (603).

6. The electrolyte automatic detection device for the formation production line according to claim 5, characterized in that: A nozzle (6031) facing the detection electrode (604) is arranged at the lower end of the nozzle (603).

Citation Information

Patent Citations

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    CN206096049U