Leakage and leakage detection system for printing machine
An integrated detection system with strategically placed sensors and centralized control addresses the inadequacies of traditional leak detection in printing machines, ensuring real-time monitoring and precise localization to enhance safety and efficiency.
Patent Information
- Application Number
- CN202421998197.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The leakage and air leakage detection of traditional printing presses has problems such as untimely detection, low accuracy and poor information transmission, resulting in the expansion of faults and safety hazards.
The gas detector and leakage detection power meter are used to transmit data to the computer terminal through the printer serial port server, and communicate with the central control terminal, and the printer status is monitored in real time with the display terminal.
Real-time and accurate detection of power leakage and air leakage in the printing press, improve production safety and fault handling efficiency, and ensure the safety of staff.
Smart Images

Figure CN223108029U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of printing equipment, and discloses a leakage and air leakage detection system for a printing machine. Background Art
[0002] In modern industrial production, printing machines are widely used in the production process of various printed products. The normal operation of printing machines has an important impact on production efficiency and product quality. However, printing machines often face potential safety hazards such as electric leakage and air leakage during operation. These hazards may not only lead to equipment failures and production interruptions, but also electric leakage and air leakage may even cause serious accidents such as fires, threatening the lives of workers. Therefore, real-time detection and early warning of the electric leakage and air leakage conditions of printing machines have become important measures to ensure printing production safety.
[0003] Traditional printing machine safety monitoring systems usually rely on manual inspections or simple alarm devices, and this method has the following problems:
[0004] 1. Detection is not timely: Manual inspections are intermittent and cannot achieve real-time monitoring of printing machines, easily missing early warning signals of electric leakage or air leakage, resulting in the expansion of faults.
[0005] 2. Detection accuracy is low: Simple alarm devices often can only provide relatively rough fault information and cannot accurately locate the specific position of electric leakage or air leakage, increasing the difficulty of maintenance.
[0006] 3. Information transmission is not smooth: Traditional monitoring methods often lack a systematic information transmission mechanism and cannot convey fault information to relevant personnel in a timely manner, delaying the timing of fault handling.
[0007] Based on the above problems, there is an urgent need for an intelligent monitoring system that can detect the electric leakage and air leakage conditions of printing machines in real time and accurately, and give early warnings in a timely manner. Content of the Utility Model
[0008] To solve the above problems, the utility model provides a leakage and air leakage detection system for a printing machine.
[0009] The technical solution provided by the utility model is as follows:
[0010] A leakage and air leakage detection system for a printing machine includes a printing machine, a distribution box, a number of gas detectors arranged on the printing machine, a leakage detection ammeter arranged on the metal cabinet door panel of the distribution box, and a signal line aggregation box body arranged on the printing machine;
[0011] The gas detectors are arranged above the burners on the printing machine, the leakage detection ammeter is arranged on the metal cabinet door panel of the distribution box, and a printing machine serial port server is arranged in the signal line aggregation box body;
[0012] The data collected by the gas detector and the leakage detection ammeter is transmitted to the printer computer terminal through the printer serial server, and the printer computer terminal is connected to the central control terminal, which is used to control the system operation.
[0013] In some embodiments, the gas detector is installed on the printer through an L-shaped mounting plate. The gas detector is located directly above the burner, with its detection end facing downwards and towards the burner.
[0014] In some embodiments, mounting holes are provided on the cabinet door panel. The leakage detection ammeter is provided with a locking hook, and a locking buckle is provided on the other side of the cabinet door panel. The leakage detection ammeter passes through the mounting hole and is installed on the cabinet door panel under the cooperation of the locking hook and the locking buckle.
[0015] In some embodiments, the surface of the cabinet door panel is grounded.
[0016] In some embodiments, the printer computer terminal is connected to the central control terminal through a switch.
[0017] In some embodiments, the central control terminal is connected to the display terminal, and the display terminal is a display board that displays the operation status of the system.
[0018] In summary, the beneficial effects of the present utility model are as follows:
[0019] (1) By setting a gas detector and a leakage detection ammeter on the printer, the present utility model can detect the leakage and gas leakage of the printer in real time, so as to timely repair and handle the leakage or gas leakage faults, improving the safety of workshop production.
[0020] (2) The detection end of the gas detector of the present utility model is set downward and is installed on the common gas leakage point through an L-shaped mounting plate, which can more accurately detect the gas leakage state of the printer and improve the detection efficiency of gas leakage.
[0021] (3) The central control terminal of the present utility model is connected to the display terminal and is used to display the working state of the printer. It can be located within the factory display area or within the office area, facilitating the staff to see the operation state of the printer at any time, so as to eliminate faults at any time and improve the printing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the printer leakage and gas leakage system;
[0023] Figure 2 It is a front view structural schematic diagram of the printer leakage and gas leakage system;
[0024] Figure 3 For Figure 2 The enlarged view at A in
[0025] Figure 4 Schematic diagram for installing the gas detector of the present utility model;
[0026] Figure 5 Schematic diagram of the distribution box structure of the present utility model;
[0027] Figure 6 Schematic diagram for installing the leakage detection ammeter of the present utility model.
[0028] The reference numerals are as follows:
[0029] 1. Printing press; 2. Distribution box; 3. Gas detector; 4. Leakage detection ammeter; 5. Signal wire aggregation box body; 6. Burner; 7. Cabinet door panel; 8. Serial server of the printing press; 9. Computer terminal of the printing press; 10. Central control terminal; 11. Installation plate; 12. Installation hole; 13. Lock hook; 14. Lock catch; 15. Switch; 16. Display terminal. Specific embodiments
[0030] To deepen the understanding of the present utility model, the present utility model will be further described in detail below in conjunction with embodiments and drawings. The embodiments are only used to explain the present utility model and do not constitute a limitation to the protection scope of the present utility model.
[0031] As Figure 1-6 shown, a leakage and gas leakage detection system for a printing press includes a printing press 1, a distribution box 2, a plurality of gas detectors 3 provided on the printing press 1, a leakage detection ammeter 4 provided on the distribution box 2, and a signal wire aggregation box body 5 provided on the printing press 1.
[0032] Among them, the printing press 1 is placed on the workshop floor and is used for printing operations on printing paper 4. The printing press 1 in this embodiment is a gravure printing press.
[0033] The distribution box 2 is arranged on one side of the printing press 1 and is used to supply electrical energy to the printing press 1 and provide overall control for the printing press 1.
[0034] During the printing process, in order to make the ink better adhere to the printing medium, a heater is required, and the heating part of the heater needs to use a burner 6. Generally, gas is used for combustion heating. The gas detector 3 is arranged above the burner 6 on the printing press 1 and is used to detect whether there is gas leakage at the burner 6, ensuring a safe production environment.
[0035] For large equipment such as the printing press 1, the distribution box 2 is generally powered by strong electricity. The leakage detection ammeter 4 is arranged on the metal cabinet door panel 7 of the distribution box 2, which can effectively monitor the leakage situation of the distribution box 2 and prevent accidents caused by miscontact of staff during leakage.
[0036] The signal line aggregation box body 5 is fixed on the printing machine 1. Signal lines of a number of gas detectors 3 and leakage detection ammeters 4 are all connected into the signal line aggregation box body 5. A printing machine serial server 8 is arranged in the signal line aggregation box body 5. The gas detectors 3 and the leakage detection ammeters 4 transmit the detected data to the printing machine computer terminal 9 through the printing machine serial server 8. The printing machine computer terminal 9 transmits the collected detection data to the central control terminal 10 through a switch 15. The central control terminal 10 is responsible for integrating and processing the data so that the staff can understand the operation status of the equipment at any time.
[0037] In a preferable implementation manner, the gas detector 3 is mounted on the printing machine 1 through an L-shaped mounting plate 11 and fixed by a number of screws. The gas detector 3 is located directly above the burner 6. The detection end of the gas detector 3 faces downward and faces the burner 6.
[0038] In order to detect the gas leakage state of the printing machine more accurately, the detection end of the gas detector 3 in this embodiment is arranged downward and mounted on a common gas leakage point through an L-shaped mounting plate, improving the detection efficiency of gas leakage.
[0039] Furthermore, an installation hole 12 is formed in the cabinet door panel 7. A locking hook 13 is arranged on the leakage detection ammeter 4. A locking buckle 14 is arranged on the other side of the cabinet door panel 7. The leakage detection ammeter 4 passes through the installation hole 12 and is mounted on the cabinet door panel 7 under the cooperation of the locking hook 13 and the locking buckle 14.
[0040] The cabinet door panel 7 is a metal door panel. When the equipment is leaking electricity, there will also be an electric current passing through the door panel. The leakage detection ammeter 4 can detect whether there is an electric current passing through the cabinet door panel 7 and the magnitude of the electric current, ensuring the safety of the production environment.
[0041] A grounding wire is connected to the cabinet door panel 7. The grounding wire is connected to a grounding stake to prevent personal injury caused by electric leakage.
[0042] As another implementation manner of further optimization, the central control terminal 9 is connected to the display terminal 16. The display terminal 16 is a display board for displaying the operation situation of the system.
[0043] The display board is used for displaying the working state of the printing machine 1, located in the factory display area or can also be located in the office area, facilitating the staff to be able to see the operation state of the printing machine 1 at any time so as to troubleshoot faults at any time and improve the printing quality.
[0044] It should be noted that in the drawings or the text of the specification, the implementation manners not illustrated or described are all forms known to those of ordinary skill in the art in the technical field to which it belongs and are not described in detail. In addition, the definitions of the above-mentioned various elements and methods are not limited to the specific structures, shapes or manners mentioned in the embodiments.
[0045] It should also be noted that this document can provide demonstrations of parameters containing specific values. However, these parameters do not need to be exactly equal to the corresponding values, but can approximate the corresponding values within an acceptable error tolerance or design constraint. Directional terms mentioned in the embodiments, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., are only references to the directions in the accompanying drawings and are not used to limit the protection scope of this application.
[0046] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications, and environments, and can be modified within the scope of the inventive concept described herein through the above teachings or the technology or knowledge in the relevant field. Any modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.
Claims
1. A leakage detection system for a printing machine, characterized in that, It includes a printing press (1), a distribution box (2), a number of gas detectors (3) installed on the printing press (1), a leakage detection ammeter (4) installed on the distribution box (2), and a signal line aggregation box body (5) installed on the printing press (1); The gas detector (3) is installed above the burner (6) on the printing press (1), the leakage detection ammeter (4) is installed on the metal cabinet door panel (7) of the distribution box (2), and a printing press serial server (8) is provided in the signal line aggregation box body (5); Data collected by the gas detector (3) and the leakage detection ammeter (4) is transmitted to the printing press computer terminal (9) through the printing press serial server (8), and the printing press computer terminal (9) is connected to the central control terminal (10), and the central control terminal (10) is used to control the system operation.
2. The printer leakage and air leakage detection system according to claim 1, wherein The gas detector (3) is installed on the printing press (1) through an L-shaped mounting plate (11), the gas detector (3) is located directly above the burner (6), and the detection end of the gas detector (3) faces downwards and faces the burner (6).
3. The printer leakage and air leakage detection system according to claim 1, characterized in that, An installation hole (12) is provided on the cabinet door panel (7), a locking hook (13) is provided on the leakage detection ammeter (4), a locking buckle (14) is provided on the other side of the cabinet door panel (7), and the leakage detection ammeter (4) passes through the installation hole (12) and is installed on the cabinet door panel (7) under the cooperation of the locking hook (13) and the locking buckle (14).
4. The printer leakage and air leakage detection system according to claim 3, wherein, The surface of the cabinet door panel (7) is grounded.
5. The printer leakage and air leakage detection system according to claim 1, characterized in that, The printing press computer terminal (9) is connected to the central control terminal (10) through a switch (15).
6. The printer leakage and air leakage detection system according to claim 5, wherein, The central control terminal (10) is connected to the display terminal (16), and the display terminal (16) is a display board for displaying the operation status of the system.