Battery module extrusion tool
The battery module pressing tool with integrated pressure and distance sensors ensures safe assembly by monitoring and controlling pressing force, preventing cell damage and offering flexible operation modes.
Patent Information
- Application Number
- CN202421461326.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The extrusion tooling of existing battery modules cannot monitor the extrusion pressure during the extrusion process, which can easily cause damage to the battery cell.
A battery module extrusion tooling including a bottom plate, side plate assembly, end plate assembly and extrusion mechanism is designed, and a pressure sensor and a distance sensor are integrated to monitor the extrusion pressure and battery module length in real time to avoid excessive extrusion.
It realizes protection of the battery cell during the extrusion process, avoids damage, and supports simple adjustments in various production scenarios.
Smart Images

Figure CN223108922U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery module assembly, in particular to a battery module extrusion tooling. Background Art
[0002] During the assembly of battery modules, it is usually necessary to use extrusion tooling to perform extrusion processing on the battery modules. Most of the existing extrusion tooling are manual operation devices with single functions and can only be used for extruding battery modules. The extrusion tooling cannot monitor the extrusion force during the extrusion process. If the extrusion force exceeds the cell pressure range, the extrusion tooling will damage the cells.
[0003] In view of this, the present utility model is specifically proposed. Content of the Utility Model
[0004] The utility model provides a battery module extrusion tooling.
[0005] The utility model adopts the following technical solutions:
[0006] A battery module extrusion tooling, comprising:
[0007] A bottom plate;
[0008] Two side plate assemblies, both of the two side plate assemblies are arranged on the bottom plate, the two side plate assemblies are sequentially arranged at intervals along a first direction, and both of the two side plate assemblies can move and be fixed along the first direction;
[0009] Two end plate assemblies, both of the two end plate assemblies are arranged on the bottom plate, the two end plate assemblies are sequentially arranged at intervals along a second direction, and both of the two end plate assemblies can move and be fixed along the second direction. A connecting seat is arranged on one end plate assembly;
[0010] An extrusion mechanism, the extrusion mechanism is arranged on the bottom plate, the extrusion mechanism comprises a bracket and a rotating shaft, the bracket is fixed on the bottom plate, the bracket has a threaded groove, the rotating shaft is threadedly connected to the threaded groove, the rotating shaft is rotatably connected to the connecting seat, a pressure sensor is arranged on the rotating shaft or the connecting seat, and the rotation of the rotating shaft can drive the corresponding end plate assembly to move.
[0011] Optionally, a mechanical transmission claw is connected to one end of the rotating shaft away from the connecting seat.
[0012] Optionally, a manual turntable is arranged on the rotating shaft, and the manual turntable is connected to the rotating shaft.
[0013] Optionally, the manual turntable is located between the bracket and the end plate assembly.
[0014] Optionally, the battery module extrusion tooling includes a distance sensor, which is used to detect the length dimension of the battery module.
[0015] Optionally, the bracket and the two end plate assemblies are arranged in sequence along a straight line, a avoidance opening is arranged on the bracket, and the distance sensor is arranged on the bottom plate, located on a side of the bracket away from the end plate assembly;
[0016] The detection end of the distance sensor faces the avoidance opening, the end plate assembly close to the bracket avoids the detection line of the distance sensor, and the end plate assembly far from the bracket is located on the detection line of the distance sensor;
[0017] When the battery module is clamped between the two end plate assemblies, the battery module is located on the detection line of the distance sensor.
[0018] Optionally, the side panel assembly includes a side panel, a slide plate and a guide rail;
[0019] The guide rail is arranged on the bottom plate, and the guide rail extends along a first direction;
[0020] The slide plate is connected to the side plate, and the slide plate is connected to the guide rail. The slide plate can translate along the guide rail and be fixed to the bottom plate.
[0021] Optionally, the battery module extrusion tooling includes a locking matching plate, the locking matching plate is arranged on the bottom plate, and the locking matching plate has a strip groove extending along the first direction;
[0022] The side plate assembly has a locking device, which includes a slider and a handle, the slider is connected to the locking mating plate, the slider can only translate along the strip groove, a thread groove is provided on the slider, the handle is rotatably connected to the slide plate, the handle has a stud, and the stud is threadedly connected to the thread groove;
[0023] The handle rotates in the forward direction to clamp the slide plate between the handle and the slider, and the handle rotates in the reverse direction to release the slide plate from the handle and the slider.
[0024] Optionally, a plurality of first connection hole groups are arranged on the bottom plate, and the first connection hole groups are arranged sequentially along the first direction;
[0025] The slide plate is provided with a second connection hole group;
[0026] The second connection hole group can be connected to the corresponding first connection hole group through a fixing member.
[0027] Optionally, a third connection hole group is provided on the end plate assembly away from the bracket;
[0028] A plurality of fourth connection hole groups are provided on the bottom plate, and each of the fourth connection hole groups is arranged in sequence along the second direction;
[0029] The third connection hole group can be fixed to any one of the fourth connection hole groups by fixing members.
[0030] The following further describes in detail the specific embodiments of the present invention with reference to the drawings. Description of the Drawings
[0031] The drawings, as a part of this application, are used to provide a further understanding of the present invention. The schematic embodiments and descriptions thereof of the present invention are used to explain the present invention, but do not constitute an improper limitation to the present invention. Obviously, the drawings in the following description are only some embodiments, and those of ordinary skill in the art can obtain other drawings according to these drawings without creative efforts. In the drawings:
[0032] Figure 1 The structural schematic diagram of the battery module extrusion tooling provided by the embodiment of this application is shown;
[0033] Figure 2 The structural schematic diagram of the side plate assembly of the battery module extrusion tooling provided by the embodiment of this application is shown;
[0034] Figure 3 The mating structural schematic diagram of the extrusion mechanism, bracket and end plate assembly of the battery module extrusion tooling provided by the embodiment of this application is shown.
[0035] In the figure: 1, bottom plate; 11, first connection hole group; 2, side plate assembly; 21, side plate, 22, sliding plate; 221, second connection hole group; 23, guide rail; 3, end plate assembly; 31, connection seat; 4, extrusion mechanism; 41, bracket; 411, avoidance opening; 42, rotating shaft; 43, mechanical transmission claw; 44, manual turntable; 5, locking and mating plate; 6, handle; 7, connector.
[0036] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Specific Embodiments
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention, but are not used to limit the scope of the present invention.
[0038] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0039] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] See Figures 1 to 3 As shown, the embodiment of the present application provides a battery module extrusion tooling, including: a bottom plate 1, an extrusion mechanism 4, two side plate assemblies 2, and two end plate assemblies 3. The two side plate assemblies are both arranged on the bottom plate 1, and the two side plate assemblies 2 are arranged at intervals in the first direction in sequence. The two side plate assemblies 2 can both move and be fixed in the first direction. The two end plate assemblies 3 are both arranged on the bottom plate 1, and the two end plate assemblies 3 are arranged at intervals in the second direction in sequence. The two end plate assemblies 3 can both move and be fixed in the second direction. A connection seat 31 is arranged on one end plate assembly 3. The extrusion mechanism 4 is arranged on the bottom plate 1. The extrusion mechanism 4 includes a bracket 41 and a rotating shaft 42. The bracket 41 is fixed to the bottom plate 1. The bracket 41 has a threaded groove. The rotating shaft 42 is threadedly connected to the threaded groove. The rotating shaft 42 is rotatably connected to the connection seat 31. A pressure sensor is arranged on the rotating shaft 42 or the connection seat 31. The rotation of the rotating shaft 42 can drive the corresponding end plate assembly 3 to move.
[0041] The battery module extrusion tooling of the present application can monitor the extrusion force during the process of extruding the battery module, avoiding damage to the battery cells. The battery module extrusion tooling of the present application can accommodate the production of multiple products and only requires simple adjustment on the original basis.
[0042] The connection seat 31 may include a sleeve portion connected to the end plate assembly 3, and the rotating shaft 42 is rotatably connected to the sleeve portion, and the rotating shaft 42 can move along the axial direction of the rotating shaft 42. By rotating the rotating shaft 42, the rotating shaft 42 can be pressed against the connection seat 31 or the end plate assembly 3, so that the pressure sensor can detect the extrusion force. The pressure sensor can be arranged at the end of the rotating shaft 42. During the process of the rotating shaft 42 pushing forward, the pressure sensor and the bottom wall of the connection seat 31 are pressed against each other, and the detection value of the pressure sensor can be obtained smoothly. The pressure sensor can also be arranged on the bottom wall of the sleeve portion of the connection seat 31. During the process of the rotating shaft 42 pushing forward, it directly acts on the pressure sensor, so that the pressure sensor obtains the pressure value. Of course, during this process, the rotating shaft 42 rotates relative to the connection seat 31. The pressure sensor can be rotatably connected to the end position of the rotating shaft 42. During the process of the rotating shaft 42 pushing forward, the pressure sensor contacts the bottom wall of the connection seat 31. The pressure sensor will not rotate under the limit of the connection seat 31, but can detect the pressure applied by the rotating shaft 42.
[0043] In some possible implementations, one end of the rotating shaft 42 away from the connecting seat 31 is connected to a mechanical transmission claw 43. The mechanical transmission claw 43 is used to connect with the transmission claw on the driving device to drive the rotating shaft 42 to rotate through the external driving device, thereby reducing the labor intensity of the operator.
[0044] In some possible implementations, a manual turntable 44 is provided on the rotating shaft 42, and the manual turntable 44 is connected to the rotating shaft 42. The provision of the manual turntable 44 can facilitate the operator to manually rotate the rotating shaft 42. The battery module extrusion tooling of the present application supports both external device drive and manual operation, which can meet different application scenarios.
[0045] In some possible implementations, the manual turntable 44 is located between the bracket 41 and the end plate assembly 3. The manual turntable 44 and the mechanical transmission claw 43 are separated by the bracket 41. When the manual turntable 44 is manually operated, the operator is closer to the squeezed battery module, which facilitates observation of the state of the battery module.
[0046] In some possible implementations, the battery module extrusion tool includes a distance sensor (not shown), which is used to detect the length of the battery module. The battery module extrusion tool of the present application integrates force and distance testing functions.
[0047] In some possible implementations, the bracket 41 and the two end plate assemblies 3 are sequentially arranged along a straight line, and a avoidance opening 411 is provided on the bracket 41. The distance sensor is provided on the bottom plate 1 and is located on the side of the bracket 41 away from the end plate assembly 3. The detection end of the distance sensor faces the avoidance opening 411. The end plate assembly 3 close to the bracket 41 avoids the detection line of the distance sensor, and the end plate assembly 3 away from the bracket 41 is located on the detection line of the distance sensor. When the battery module is clamped by the two end plate assemblies 3, the battery module is located on the detection line of the distance sensor. One of the two end plate assemblies 3 is fixed in position during use, and the other is slidably arranged. When the rotating shaft 42 pushes into the slidable end plate assembly 3, the end assembly squeezes the battery module, so that the size of the battery module changes. The battery module is located on the detection line of the distance sensor, and the position change of the battery module can be monitored by the distance sensor. The position of the fixed end plate assembly 3 is known, so the overall length of the battery module can be determined by detecting the position of the battery module away from the fixed end assembly.
[0048] The distance sensor may be an infrared sensor, and the detection line of the distance sensor may be understood as the detection light path of the infrared sensor.
[0049] In some possible embodiments, the side panel assembly 2 includes a side panel 21, a slide plate 22 and a guide rail 23, wherein the guide rail 23 is arranged on the base plate 1, the guide rail 23 extends along a first direction, the slide plate 22 is connected to the side panel 21, the slide plate 22 is connected to the guide rail 23, and the slide plate 22 can translate along the guide rail 23 and be fixed to the base plate 1.
[0050] Specifically, the battery module extrusion tooling includes a locking mating plate 5, which is arranged on the bottom plate 1, and the locking mating plate 5 has a strip groove extending along a first direction. The side plate assembly 2 has a locking device, and the locking device includes a slider and a handle 6. The slider is connected to the locking mating plate 5, and the slider can only translate along the strip groove. The slider is provided with a threaded groove, and the handle 6 is rotatably connected to the slide plate 22. The handle 6 has a stud, and the stud is threadedly connected to the threaded groove. The handle 6 rotates forward to clamp the slide plate 22 between the handle 6 and the slider (or the slide plate 22 is clamped between the handle and the locking mating plate 5), and the slide plate 22 is fixed and cannot move anymore. The handle 6 rotates in the reverse direction, and the handle 6 and the slider (or the locking mating plate 5) can loosen the slide plate 22.
[0051] It should be noted that the slider can only slide along the strip groove of the locking matching plate 5 and cannot rotate, and the slider cannot move along the thickness direction of the locking matching plate 5. The position of the slide plate 22 can be fixed by rotating the handle 6.
[0052] In some possible embodiments, a plurality of first connection hole groups 11 are provided on the bottom plate 1, and the first connection hole groups 11 are arranged in sequence along a first direction. A second connection hole group 221 is provided on the sliding plate 22, and the second connection hole group 221 can be connected to a corresponding first connection hole group 11 through a fixing member.
[0053] The number of holes in the first connection hole group 11 is large, and the number of holes in the second connection hole is small. An operator can slide the side plate 21 to clamp the battery module. After the side plate 21 moves into place, a fastener is passed through the first connection hole group 11 and connected to the corresponding second connection hole group 221 to fix the position of the side plate 21. The fastener can be a screw, and the first connection hole group 11 on the bottom plate 1 can be a threaded hole.
[0054] In some possible embodiments, a third connection hole group is provided on the end plate assembly 3 away from the bracket 41, and a plurality of fourth connection hole groups are provided on the bottom plate 1. The fourth connection hole groups are arranged in sequence along a second direction, and the third connection hole group can be fixed to any one of the fourth connection hole groups through a fixing member.
[0055] A connector 7 can also be provided on the bottom plate 1. The connector 7 is used to connect a pressure sensor and a distance sensor. The connector 7 can be connected to a control end, and the control end can obtain the pressure monitored by the pressure sensor and the size of the battery module after being squeezed, so as to prevent damage to the battery cells caused by the extrusion force exceeding the pressure range of the battery cells and the extrusion overstroke.
[0056] The above description is only a preferred embodiment of the present invention, and does not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the technical solution of the present invention, can make some changes or modifications using the technical content prompted above into equivalent embodiments with equivalent changes. However, as long as it does not depart from the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A battery module extrusion tooling, characterized in that, include: Base plate; Two side plate assemblies, both of which are arranged on the bottom plate, and are arranged in sequence and spaced apart along a first direction, and both of which can be moved and fixed along the first direction; Two end plate assemblies, both of which are arranged on the bottom plate, and are arranged in sequence and spaced apart along the second direction, and both of which can be moved and fixed along the second direction, and a connecting seat is arranged on one of the end plate assemblies; An extrusion mechanism is arranged on the base plate, and the extrusion mechanism includes a bracket and a rotating shaft. The bracket is fixed to the base plate, the bracket has a threaded groove, the rotating shaft is threadedly connected to the threaded groove, the rotating shaft is rotatably connected to the connecting seat, a pressure sensor is arranged on the rotating shaft or the connecting seat, and the rotation of the rotating shaft can drive the corresponding end plate assembly to move.
2. The battery module extrusion tooling according to claim 1, wherein One end of the rotating shaft away from the connecting seat is connected with a mechanical transmission claw.
3. The battery module extrusion tooling according to claim 1, characterized in that, A manual turntable is arranged on the rotating shaft, and the manual turntable is connected to the rotating shaft.
4. The battery module extrusion tooling according to claim 3, wherein The manual turntable is located between the bracket and the end plate assembly.
5. The battery module extrusion tooling according to claim 1, wherein, A distance sensor is included, and the distance sensor is used to detect the length of the battery module.
6. The battery module extrusion tooling according to claim 5, wherein, The bracket and the two end plate assemblies are sequentially arranged along a straight line, an avoidance opening is arranged on the bracket, and the distance sensor is arranged on the bottom plate and is located on a side of the bracket away from the end plate assembly; The detection end of the distance sensor faces the avoidance opening, the end plate assembly close to the bracket avoids the detection line of the distance sensor, and the end plate assembly far from the bracket is located on the detection line of the distance sensor; When the battery module is clamped between the two end plate assemblies, the battery module is located on the detection line of the distance sensor.
7. The battery module extrusion tooling according to claim 1, wherein The side panel assembly comprises a side panel, a slide plate and a guide rail; The guide rail is arranged on the bottom plate, and the guide rail extends along a first direction; The slide plate is connected to the side plate, and the slide plate is connected to the guide rail. The slide plate can translate along the guide rail and be fixed to the bottom plate.
8. The battery module extrusion tooling according to claim 7, wherein, A locking mating plate is provided on the bottom plate, and the locking mating plate has a strip groove extending along a first direction; The side plate assembly has a locking device, which includes a slider and a handle, the slider is connected to the locking mating plate, the slider can only translate along the strip groove, a thread groove is provided on the slider, the handle is rotatably connected to the slide plate, the handle has a stud, and the stud is threadedly connected to the thread groove; The handle rotates in the forward direction to clamp the slide plate between the handle and the slider, and the handle rotates in the reverse direction to release the slide plate from the handle and the slider.
9. The battery module extrusion tooling according to claim 7, wherein, A plurality of first connection hole groups are arranged on the bottom plate, and the first connection hole groups are arranged in sequence along a first direction; The slide plate is provided with a second connection hole group; The second connection hole group can be connected to the corresponding first connection hole group through a fixing member.
10. The battery module extrusion tooling according to claim 1, wherein A third connection hole group is provided on the end plate assembly away from the bracket; A plurality of fourth connection hole groups are arranged on the bottom plate, and each of the fourth connection hole groups is arranged in sequence along the second direction; The third connection hole group can be fixed to any one of the fourth connection hole groups by fixing members.