Microbial fermentation tail gas treatment device
By designing grooved and fixed blocks in the microbial fermentation exhaust gas treatment device to stabilize the filter screen, and combining the spray pipe and spray port, the cumbersome problem of filter screen replacement is solved, the efficiency and safety of exhaust gas treatment are improved, and the maintenance cost is reduced.
Patent Information
- Application Number
- CN202422173745.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In traditional microbial fermentation exhaust gas treatment devices, the filter mesh design is complex or the fixing method is not user-friendly, resulting in cumbersome replacement process, increasing maintenance difficulty and cost, reducing filtration efficiency, affecting purification effect, and may cause safety accidents.
Grooving is designed to allow the filter to flow directly against the exhaust gas, and the filter is fixed by a fixed block to ensure it is stable during the exhaust gas flow process. The grooved design makes the filter easy to access and replace, making it easy to inspect and maintain regularly, while setting up a spray pipe and spray port to improve purification efficiency.
The stability and ease of replacement of the filter mesh are achieved, the efficiency and safety of exhaust gas treatment are improved, maintenance costs and downtime are reduced, and the long-term and effective operation of the device is ensured.
Smart Images

Figure CN223112677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microorganisms, in particular to a device for treating tail gas of microbial fermentation. Background Technique
[0002] The device for treating tail gas of microbial fermentation is an environmental protection technology, mainly used to treat the tail gas generated in the industrial production process, especially those gases containing harmful substances such as volatile organic compounds (VOCs), sulfides, ammonia, etc. With the development of industrial production, the problem of tail gas emission is becoming increasingly serious, threatening the environment and human health. Traditional physical and chemical treatment methods have problems such as high cost, low efficiency, and secondary pollution. The microbial fermentation technology uses the biodegradation ability of specific microorganisms to convert harmful substances in the tail gas into harmless or low-toxic substances, such as carbon dioxide and water. This method has the advantages of high treatment efficiency, low cost, and no secondary pollution. The technology for treating tail gas of microbial fermentation has developed rapidly in the past few decades. Researchers have improved the stability and efficiency of the treatment device by screening and cultivating highly degradable microorganisms and optimizing the fermentation conditions.
[0003] During the actual use process, if the filter screen is designed complexly or the fixing method is not user-friendly, it may lead to a cumbersome replacement process, requiring professional tools or a long time, increasing the maintenance difficulty and cost. If the filter screen cannot be replaced according to the specific composition or concentration of the tail gas, it may not be able to effectively meet the tail gas treatment requirements under different working conditions, restricting the adaptability and flexibility of the equipment. The difficult-to-replace filter screen may lead to an extended maintenance cycle, increasing the downtime and maintenance cost of the equipment. If the filter screen cannot be replaced in time, its filtration efficiency may decrease with the increase of use time, affecting the purification effect of the entire tail gas treatment device. If the filter screen is damaged or blocked and not discovered and replaced in time, it may affect the normal operation of the tail gas treatment device and even cause safety accidents. Content of the Utility Model
[0004] The purpose of the utility model is to provide a device for treating tail gas of microbial fermentation. Through the slotted design, the filter screen is allowed to directly face the tail gas flow, enabling the tail gas to be preliminarily filtered before entering the main body, effectively intercepting larger particulate matters and impurities. The fixing block's fixing effect on the filter screen ensures that the filter screen remains stable during the tail gas flow, preventing displacement or deformation due to air flow impact, thereby maintaining the filtration effect. The slotted design makes the filter screen easy to access and replace, facilitating regular inspection and maintenance to ensure the long-term effective operation of the filtration system.
[0005] To achieve the above object, a device for treating tail gas of microbial fermentation is provided, including: a main body, a slot is opened on the front side of the main body, a filter screen is arranged inside the slot, and a fixing block is fixedly connected to the front side of the filter screen;
[0006] A spray box is fixedly connected to the inner bottom end of the main body. A spray pipe is fixedly connected to the inner top end of the spray box, and spray ports are formed at the bottom end of the spray pipe.
[0007] According to the described microbial fermentation tail gas treatment device, an air inlet pipe penetrates through one side of the spray box, and one end of the air inlet pipe penetrates through one side of the main body. An "S"-shaped pipe penetrates through the top end of the spray box.
[0008] According to the described microbial fermentation tail gas treatment device, a heating column is fixedly connected to one side inside the main body, and a heat dissipation ring is fixedly connected to the outer circle of the heating column.
[0009] According to the described microbial fermentation tail gas treatment device, one end of the "S"-shaped pipe penetrates through a filtering cavity. An air outlet groove is formed on one side inside the filtering cavity. The air outlet groove penetrates through an air outlet fan, and the air outlet fan is fixedly connected to one side of the main body.
[0010] According to the described microbial fermentation tail gas treatment device, a control block is fixedly connected to one side of the main body. A display screen is fixedly connected to one side of the control block. Buttons are arranged at the bottom end of the display screen. Cabinet feet are arranged at the bottom end of the main body.
[0011] According to the described microbial fermentation tail gas treatment device, the number of the slots is four. The slots cooperate with the filter net. A maintenance door is arranged on the front side of the main body.
[0012] According to the described microbial fermentation tail gas treatment device, the number of the spray pipes is four, and the number of the spray ports is several. The spray pipes cooperate with the spray ports.
[0013] According to the described microbial fermentation tail gas treatment device, the heating column cooperates with the "S"-shaped pipe, and the number of the heating columns is four.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. The present utility model is provided with slots, a filter net and fixing blocks. Through the design of the slots, it is allowed that the filter net directly faces the tail gas flow, so that the tail gas is preliminarily filtered before entering the main body, effectively intercepting larger particulate matters and impurities. The fixing effect of the fixing blocks on the filter net ensures that the filter net remains stable during the tail gas flow, preventing displacement or deformation due to air flow impact, thereby maintaining the filtering effect. The design of the slots makes the filter net easy to access and replace, facilitating regular inspection and maintenance, and ensuring the long-term effective operation of the filtering system.
[0016] 2. The utility model is provided with a spray pipe and spray nozzles. Through the design of the spray nozzles at the bottom end of the spray pipe, the spray liquid can be evenly sprayed onto the tail gas flow path, ensuring full contact between the tail gas and the spray liquid. The reasonable layout of the spray nozzles helps to increase the contact area between the pollutants in the tail gas and the spray liquid, thereby improving the purification efficiency. The fixed connection method between the spray box and the spray pipe ensures the stability of the entire spray system, reducing structural damage caused by equipment vibration or air flow impact. The design of the spray system helps to guide the flow of the tail gas, enabling it to pass through the purification area more smoothly and improving the purification effect. The reasonable design of the spray system can reduce the energy consumption increased due to the obstruction of the tail gas flow, and improve the energy efficiency ratio of the entire tail gas treatment device.
[0017] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0019] Figure 1 is a three-dimensional view of a tail gas treatment device for microbial fermentation of the present utility model;
[0020] Figure 2 is a front view of a tail gas treatment device for microbial fermentation of the present utility model;
[0021] Figure 3 is a partial sectional three-dimensional view of a tail gas treatment device for microbial fermentation of the present utility model;
[0022] Figure 4 For the present utility model Figure 3 is an enlarged view of the structure at A in;
[0023] Figure 5 For the present utility model Figure 3 is an enlarged view of the structure at B in.
[0024] In the figure: 1, main body; 2, air outlet groove; 3, air outlet fan; 4, "S"-shaped pipe; 5, heating column; 6, heat dissipation ring; 7, spray box; 8, intake pipe; 9, cabinet feet; 10, control block; 11, display screen; 12, button; 13, filter screen; 14, fixing block; 15, slotted opening; 16, spray pipe; 17, spray nozzle; 18, maintenance door. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1-5 , the present utility model provides a technical solution: a microbial fermentation tail gas treatment device, including: a main body 1, a slot 15 is opened on the front side of the main body 1, and its function is to provide a channel for the gas to enter the device. A filter net 13 is arranged inside the slot 15, and the function of the filter net 13 is to initially filter the tail gas entering the device. A fixing block 14 is fixedly connected to the front side of the filter net 13, and the function of the fixing block 14 is to stabilize the position of the filter net 13. The bottom end inside the main body 1 is fixedly connected with a spray box 7, and the function of the spray box 7 is to provide spray treatment for the tail gas. A spray pipe 16 is fixedly connected to the top end inside the spray box 7, and the function of the spray pipe 16 is to evenly distribute the spray liquid. Spray openings 17 are opened at the bottom end of the spray pipe 16, and the function of the spray openings 17 is to spray the spray liquid into the tail gas. An air inlet pipe 8 penetrates through one side of the spray box 7, and the function of the air inlet pipe 8 is to introduce the tail gas to be treated. An "S"-shaped pipe 4 penetrates through the top end of the spray box 7, and its function is to guide the tail gas through the device.
[0027] On the inner side of the main body 1, a heating column 5 is fixedly connected. The function of the heating column 5 is to heat the tail gas to promote microbial fermentation. An outer heat dissipation ring 6 is fixedly connected to the outer circle of the heating column 5. The function of the heat dissipation ring 6 is to dissipate the heat generated during the heating process. One end of the "S"-shaped pipe 4 penetrates through a filtration chamber. The function of the filtration chamber is to further filter the tail gas. An air outlet groove 2 is provided on the inner side of the filtration chamber. The function of the air outlet groove 2 is to provide a discharge channel for the treated tail gas. An air outlet fan 3 penetrates through the air outlet groove 2. The function of the air outlet fan 3 is to discharge the treated tail gas from the device. A control block 10 is fixedly connected to one side of the main body 1. The function of the control block 10 is to control the operation of the entire device. A display screen 11 is fixedly connected to one side of the control block 10. The function of the display screen 11 is to display the operating state of the device. Buttons 12 are provided at the bottom end of the display screen 11. The function of the buttons 12 is to allow the operator to perform control operations. Cabinet feet 9 are provided at the bottom end of the main body 1. The function of the cabinet feet 9 is to support the weight of the entire device. The number of the slots 15 is four, indicating that the device is designed with multiple entry points to meet different tail gas treatment requirements. An inspection door 18 is provided on the front side of the main body 1. The function of the inspection door 18 is to facilitate the maintenance and repair of the interior of the device. The number of the spray pipes 16 is four, indicating that the device is designed with multiple spray pipes to improve the treatment efficiency. The number of the spray nozzles 17 is several, indicating that multiple spray nozzles are distributed on the spray pipes to achieve a more uniform spraying effect. The heating column 5 and the "S"-shaped pipe 4 cooperate with each other. The air passing through the inside of the "S"-shaped pipe 4 is heated by the heating column 5. The number of the heating columns 5 is four, which respectively cooperate with the "S"-shaped pipe 4.
[0028] Working principle: Firstly, place the main body 1 on the foundation to ensure its horizontal and vertical positions, which is the basis for ensuring the stable operation of the entire device. Set a slot 15 on the front side of the main body, and then install a filter net 13 in the slot 15. The fixing block 14 is used to stabilize the filter net 13 and ensure that the filter net 13 is correctly installed in the filter chamber, which helps to initially filter impurities in the exhaust gas. Install the spray box 7 at the inner bottom end of the main body 1 and connect the spray pipe 16. The spray nozzles 17 need to be correctly aligned with the exhaust gas flow direction to effectively spray the spray liquid. Connect the intake pipe 8 to one side of the main body 1 and ensure that the other end is correctly connected to the exhaust gas source. This is the key channel for the exhaust gas to enter the treatment device. Install the "S"-shaped pipe 4 on the top of the spray box 7 and ensure that one end is connected to the filter chamber, which helps to guide the exhaust gas through the heating and filtering processes. Fix the heating column 5 on one side inside the main body 1 and install a heat dissipation ring 6 on its outer circle. The heat dissipation ring 6 and the inside of the "S"-shaped pipe 4 cooperate to dissipate the heat generated during the heating process. Install an exhaust fan 3 in the air outlet slot 2 of the filter chamber and ensure that it is fixedly connected to one side of the main body 1, which helps to discharge the treated exhaust gas from the device. Install the control block 10 and the display screen 11 at appropriate positions on the main body 1 and connect all electrical circuits and control buttons 12. This is the key part for realizing the operation and monitoring of the device. Install cabinet feet 9 at the bottom end of the main body 1 to support the entire device and ensure the stability and safety of the device.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which it pertains, various changes can be made without departing from the gist of the present utility model.
Claims
1. A microbial fermentation tail gas treatment device, comprising: The main body (1), characterized in that: a slot (15) is provided on the front side of the main body (1), a filter screen (13) is arranged inside the slot (15), and a fixing block (14) is fixedly connected to the front side of the filter screen (13); A spray box (7) is fixedly connected to the bottom end inside the main body (1), a spray pipe (16) is fixedly connected to the top end inside the spray box (7), and a spray port (17) is opened at the bottom end of the spray pipe (16).
2. The microbial fermentation tail gas treatment device according to claim 1, characterized in that: An air inlet pipe (8) penetrates through one side of the spray box (7), and one end of the air inlet pipe (8) penetrates through one side of the main body. An "S"-shaped pipe (4) penetrates through the top end of the spray box (7).
3. The microbial fermentation tail gas treatment device according to claim 1, characterized in that: A heating column (5) is fixedly connected to one side inside the main body (1), and a heat dissipation ring (6) is fixedly connected to the outer ring of the heating column (5).
4. The microbial fermentation tail gas treatment device according to claim 2, characterized in that: One end of the "S"-shaped pipe (4) penetrates through a filtering cavity, an air outlet groove (2) is opened on one side inside the filtering cavity, an air outlet fan (3) penetrates through the air outlet groove (2), and the air outlet fan (3) is fixedly connected to one side of the main body.
5. The microbial fermentation tail gas treatment device according to claim 1, characterized in that: A control block (10) is fixedly connected to one side of the main body (1), a display screen (11) is fixedly connected to one side of the control block (10), buttons (12) are arranged at the bottom end of the display screen (11), and cabinet feet (9) are arranged at the bottom end of the main body (1).
6. The microbial fermentation tail gas treatment device according to claim 1, wherein: The number of the slots (15) is four, the slots (15) cooperate with the filter screen (13), and a maintenance door (18) is arranged on the front side of the main body (1).
7. A microbial fermentation tail gas treatment device according to claim 1, characterized in that: The number of the spray pipes (16) is four, the number of the spray ports (17) is several, and the spray pipes (16) cooperate with the spray ports (17).
8. The microbial fermentation tail gas treatment device according to claim 3, characterized in that: The heating column (5) cooperates with the "S"-shaped pipe (4), and the number of the heating columns (5) is four.