Welding waste gas purification device with filter element convenient to replace
By designing a rotary activated carbon adsorption assembly and a welding exhaust gas purification device for the universal wheel, the problem of inconvenient replacement of the filter element is solved, the purification efficiency and operation convenience are improved, the hazards are reduced, and the service life of activated carbon is extended.
Patent Information
- Application Number
- CN202421746394.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The filter element replacement in the existing welding waste gas purification device is inconvenient, which makes it time-consuming and inconvenient to maintain and replace the filter material.
A welding exhaust gas purification device including a vacuum cover, connecting pipes, spray chamber, rotary activated carbon adsorption assembly and air outlet is designed. The rotary housing and toggle blocks are used to realize the rotational use of activated carbon, which is convenient for replacement and maintenance, and improves the mobility and safety of the device through a universal wheel and a protective net.
It improves the purification efficiency of welding waste gas, reduces harm to operators and the environment, facilitates the replacement and maintenance of filter elements, extends the service life of activated carbon, and enhances the flexibility and safety of the device.
Smart Images

Figure CN223112695U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to waste gas purification, and in particular is a welding waste gas purification device which is convenient for replacing a filter element. Background Art
[0002] Welding is often required at construction sites. Welding is not limited to steel pipes, but also involves the processing of a variety of building materials such as steel bars, steel plates, and steel structures. Welding ensures the stability and safety of the structure because it provides a durable and reliable connection. Welding is not only used in new construction projects, but also for repairing and reinforcing existing structures.
[0003] The waste gas generated during welding usually contains a variety of harmful substances, which pose a serious threat to the health of welders. In addition, these waste gases will pollute the environment and affect the air quality. Therefore, the waste gas generated during welding needs to be managed through an effective waste gas recovery device to protect the health of workers and environmental safety. A welding waste gas purification device that is convenient for replacing filter elements in the prior art is somewhat difficult and time-consuming to maintain and replace the filter material, and the operator is very passive in using it. Therefore, it is necessary to develop a welding waste gas purification device that is convenient for replacing filter elements to solve the above technical problems. Utility Model Content
[0004] In view of the above problems, the utility model provides a welding waste gas purification device with convenient filter element replacement, which is used to solve the technical problem of inconvenient replacement of filter materials in welding waste gas recovery devices in the prior art.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A welding waste gas purification device with convenient filter element replacement comprises a dust hood, which is connected to a treatment box through a connecting pipe and a first fan; a spray chamber is formed by a partition and a water spray head on one side of the treatment box, and a water outlet is arranged at the lower end of the spray chamber; a guide plate is arranged on the other side of the partition, and an activated carbon adsorption assembly is arranged on the side end of the guide plate, and the activated carbon adsorption assembly is rotatably arranged in the treatment box, and the activated carbon adsorption assembly comprises a shell, and a filter element is movably arranged in the shell, and the filter element is a first group of activated carbon and a second group of activated carbon respectively arranged oppositely, a baffle is laterally fixed in the shell, and a movable door for facilitating filter element replacement is arranged on the top of the treatment box; a guide plate is arranged on the other side of the activated carbon adsorption assembly, and an air outlet is arranged on the other side of the treatment box, and a second fan is arranged on the air outlet.
[0007] As a further improvement of the above scheme, the shell is configured to be a circular ring shape, the shell includes an outer ring body and an inner ring, and openings are provided on the outer ring body and the inner ring; the shell is rotatably arranged in the processing box, a connecting plate is provided in the inner ring, and a toggle block for rotating the shell is provided at the upper end of the shell; a bearing is provided at the bottom end of the shell.
[0008] As a further improvement of the above solution, a limiting plate is arranged in the shell to divide the shell into four cavities; the first group of activated carbon and the second group of activated carbon are arranged opposite to each other in the four cavities.
[0009] As a further improvement of the above solution, a hollow section is provided in the inner ring, and inner buckles for convenient removal are provided on the first group of activated carbon and the second group of activated carbon.
[0010] As a further improvement of the above solution, a base is provided at the lower end of the processing box, and a universal wheel is provided at the lower end of the base.
[0011] As a further improvement of the above solution, a protective net is provided at the side end of the second fan.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model introduces harmful gases into the treatment box through the dust hood, the connecting pipe and the first fan. The spray chamber in the treatment box can remove large particles in the gas, and the activated carbon adsorption component can further adsorb harmful components and dust in the gas, and finally discharge cleaner air through the air outlet. The entire device improves the efficiency of the welding waste gas recovery device, is easy to operate and maintain, and can effectively reduce the harm to operators and the environment during welding. Moreover, the first group of activated carbon and the second group of activated carbon in the activated carbon adsorption component can not only be used in turn, but also easy to replace.
[0014] 2. The design of the circular ring-shaped shell and the toggle block in the utility model enables the activated carbon adsorption assembly to rotate. After the first set of activated carbon is used up, the position of the first set of activated carbon and the second set of activated carbon can be changed by rotating the toggle block, and the second set of activated carbon can be continued to be used. In this way, the activated carbon can be used more evenly, its service life can be extended, and it is easy to replace and maintain. The first set of activated carbon and the second set of activated carbon can be replaced according to the situation.
[0015] 3. The design of the base and universal wheels in the utility model makes the whole device easy to move and position, and is convenient for use in different welding work areas, which saves time and effort.
[0016] 4. In the utility model, a protective net is provided at the side end of the second fan, which can not only protect the fan from damage, but also prevent large particles from entering the fan, thereby ensuring the normal operation of the fan and clean discharge of air. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view of the utility model.
[0018] Figure 2It is a top view (partial cross-sectional view) of the utility model.
[0019] Figure 3 It is a schematic diagram of the activated carbon adsorption component in the utility model.
[0020] Figure 4 It is a top view of the present utility model.
[0021] Figure 5 for Figure 1 Enlarged schematic diagram at point A in the middle.
[0022] Figure 6 for Figure 2 Schematic diagram of P direction.
[0023] In the figure: 1. dust hood; 2. connecting pipe; 3. first fan; 4. treatment box; 5. water spray head; 6. partition; 7. shell; 701. outer ring; 702. inner ring; 703. leakage section; 704. connecting plate; 705. opening; 8. toggle block; 9. air outlet; 10. second fan; 11. protective net; 12. base; 13. universal wheel; 14. water outlet; 15. movable door; 16. guide plate; 17. baffle plate; 18. first group of activated carbon; 19. limit plate; 20. second group of activated carbon; 21. inner buckle position. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution, the utility model is described in detail below in conjunction with embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0025] like Figures 1-6 As shown, the specific scheme of this embodiment is as follows: it includes a dust hood 1, which is connected to a treatment box 4 through a connecting pipe 2 and a first fan 3; a spray chamber is formed by a partition 6 and a water spray head 5 on one side of the treatment box 4, and a water outlet 14 is arranged at the lower end of the spray chamber; a guide plate 16 is arranged on the other side of the partition 6, and an activated carbon adsorption component is arranged on the side end of the guide plate 16, and the activated carbon adsorption component is rotatably arranged in the treatment box 4, and the activated carbon adsorption component includes a shell 7, and a filter element is arranged in the shell 7, and the filter element is a first group of activated carbon 18 and a second group of activated carbon 20 respectively arranged oppositely, and a baffle 17 is arranged in the shell 7, and a movable door 15 for convenient replacement of the filter element is arranged at the top of the treatment box 4; a guide plate 16 is arranged on the other side of the activated carbon adsorption component, and an air outlet 9 is arranged on the other side of the treatment box 4, and a second fan 10 is arranged on the air outlet 9. The material of the connecting pipe 2 can be set as a metal bellows, and the dust hood 1 can be adjusted as needed.
[0026] like Figures 1-6As shown, as a preferred mode of the above embodiment, the shell 7 is set to be a circular ring body, and the shell 7 includes an outer ring body 701 and an inner ring 702, and both the outer ring body 701 and the inner ring 702 are provided with openings 705; the shell 7 is rotatably arranged in the treatment box 4, a connecting plate 704 is arranged in the inner ring 702, and a toggle block 8 for rotating the shell 7 is arranged at the upper end of the shell 7; a bearing is arranged at the bottom end of the shell 7. A limit plate 19 is arranged in the shell 7 to divide the shell 7 into four cavities; the first group of activated carbon 18 and the second group of activated carbon 20 are arranged opposite to each other in the four cavities.
[0027] The design of the housing 7 and the toggle block 8 enables the activated carbon adsorption assembly to rotate, so that the first group of activated carbon 18 and the second group of activated carbon 20 set in opposite activities can be used more evenly, extending their service life and facilitating replacement and maintenance. The first group of activated carbon 18 and the second group of activated carbon 20 are separated in four cavities of the housing 7 by the limit plate 19, which ensures that the activated carbon is stable during the rotation process and improves the adsorption efficiency. The setting of the baffle 17 helps to control the direction of the airflow.
[0028] like Figure 5 As shown, a hollow section 703 is provided in the inner ring 702, and an inner buckle position 21 for convenient removal is provided on the first group of activated carbon 18 and the second group of activated carbon 20. When the first group of activated carbon 18 and the second group of activated carbon 20 need to be replaced, it is only necessary to open the movable door 15 provided at the top and take out the activated carbon to be replaced from the hollow section 703 and the inner buckle position 21.
[0029] like Figure 1 As shown, as a preferred embodiment of the above embodiment, a base 12 is provided at the lower end of the processing box 4, and a universal wheel 13 is provided at the lower end of the base 12.
[0030] like Figures 1-2 As shown, as a preferred embodiment of the above embodiment, a protective net 11 is provided at the side end of the second fan 10 .
[0031] Specific working process: When welding starts, the first fan 3 is started, and the exhaust gas generated by welding is sucked into the treatment box 4 through the dust hood 1 and the connecting pipe 2.
[0032] Preliminary filtration: The exhaust gas first enters the spray chamber, and the spray head 5 sprays water mist to mix with the exhaust gas, cools the gas and removes large particles therein; these substances are discharged to the water outlet 14 along with the water flow, and an opening is provided on the partition 6.
[0033] Activated carbon adsorption: The gas treated in the spray chamber enters the activated carbon adsorption area through the guide plate 16. The activated carbon adsorption assembly includes a rotating shell 7. The outer ring body 701 in the shell 7 and the middle part of the inner ring 702 containing the filter element are both provided with openings 705. Specifically, 4 openings 705 are provided. The gas enters the second group of activated carbon 20 on one side through the openings 705 adjacent to the guide plate 16 for adsorption. The setting of the middle baffle 17 helps to control the direction of the airflow. The airflow continues to pass through the second group of activated carbon 20 on the other side for adsorption.
[0034] Gas discharge: The cleaned gas is guided to the gas outlet 9 through the guide plate 16 and discharged to the external environment by the second fan 10.
[0035] Rotational replacement of activated carbon: When the filter element is saturated with the second group of activated carbon 20, the first group of activated carbon 18 can be transferred to the use position by rotating the housing 7 by the toggle block 8, thereby extending the service life of the activated carbon. The baffle 17 in the middle of the housing 7 is immovable (the top of the baffle 17 is connected to the bottom of the connecting plate, the bottom is inserted into the groove at the bottom of the treatment box 4, and a sealing gasket is provided between the two ends and the inner ring 702). Figure 4 and Figure 5 As shown, the second group of activated carbon 20 opposite to each other after rotation rotates to the lower end of the movable door 15, the movable door 15 is opened, the second group of activated carbon 20 is taken out through the leak section 703 and the inner buckle position 21, and then the replaced activated carbon is placed.
[0036] Sealing gaskets are provided between the guide plate 16 and the outer ring body 701 and between the shifting block 8 and the processing box 4 to have a sealing function.
[0037] Maintenance and movement: A movable door 15 is provided at the top of the treatment box 4. One end of the movable door 15 is provided at the top of the treatment box 4 through a hinge or other connecting piece, and the other end is tightly connected to the treatment box 4, which is convenient for maintenance and replacement of activated carbon. The universal wheels 13 of the base 12 allow the entire device to be easily moved to different working positions.
[0038] Safety protection: A protection net 11 is provided at the side end of the second fan 10 to prevent large particles and other foreign matter from entering the second fan 10 , thereby ensuring the safe operation of the second fan 10 .
[0039] Through this working process, the welding waste gas recovery device can effectively reduce the harm to operators and the environment during the welding process, while improving work efficiency and the service life of the equipment.
[0040] It should be noted that in this article, the terms "including", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Specific examples are used in this article to elaborate on the principles and implementation manners of the technical solution of the present utility model. The description of the above examples is only used to help understand the method and its core idea of the present utility model. The above is only the preferred implementation manner of the present utility model. It should be pointed out that due to the limited nature of written expression and the objectively infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements, refinements or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the utility model to other occasions without improvement, should all be regarded as the protection scope of the present utility model.
Claims
1. A welding waste gas purification device for facilitating filter element replacement, comprising a dust suction hood (1), characterized in that, The dust hood (1) is connected to the treatment box (4) through a connecting pipe (2) and a first fan (3); a spray chamber is formed on one side of the treatment box (4) by a partition (6) and a water spray head (5), and a water outlet (14) is arranged at the lower end of the spray chamber; a guide plate (16) is arranged on the other side of the partition (6), and an activated carbon adsorption component is arranged at the side end of the guide plate (16), and the activated carbon adsorption component is rotatably arranged in the treatment box (4), and the activated carbon adsorption component includes a shell (7), the shell A filter element is movably arranged in the body (7), and the filter element comprises a first group of activated carbon (18) and a second group of activated carbon (20) which are arranged opposite to each other. A baffle (17) is fixedly arranged transversely in the shell (7), and a movable door (15) is arranged at the top of the treatment box (4) for convenient replacement of the filter element; a guide plate (16) is arranged on the other side of the activated carbon adsorption component, and an air outlet (9) is arranged on the other side of the treatment box (4), and a second fan (10) is arranged on the air outlet (9).
2. The welding waste gas purification device for convenient filter element replacement according to claim 1, characterized in that, The shell (7) is arranged in a circular ring shape, and comprises an outer ring body (701) and an inner ring (702), and both the outer ring body (701) and the inner ring (702) are provided with openings (705); the shell (7) is rotatably arranged in the processing box (4), a connecting plate (704) is arranged in the inner ring (702), and a toggle block (8) for rotating the shell (7) is arranged at the upper end of the shell (7); and a bearing is arranged at the bottom end of the shell (7).
3. The welding waste gas purification device for convenient filter element replacement according to claim 2, characterized in that, A limiting plate (19) is arranged in the shell (7) to divide the shell (7) into four chambers; a first group of activated carbon (18) and a second group of activated carbon (20) are arranged opposite to each other in the four chambers.
4. The welding waste gas purification device for convenient filter element replacement according to claim 2, characterized in that, A hollow section (703) is provided in the inner ring (702), and inner buckle positions (21) for convenient removal are provided on the first group of activated carbon (18) and the second group of activated carbon (20).
5. The welding waste gas purification device for conveniently replacing a filter element according to claim 1, characterized in that A base (12) is provided at the lower end of the processing box (4), and a universal wheel (13) is provided at the lower end of the base (12).
6. The welding waste gas purification device for convenient filter element replacement according to claim 1, characterized in that, A protective net (11) is provided at the side end of the second fan (10).